400KWCUMMINS主发发电机组技术规格书

1、400kW/50Hz/400V Marine Generator Set4OOkW/50Hz/400V船用主发发电机组第15页共10页KAI HUASPECIFICATION技术规格书Project:项目：Model:型号:KH-CCFJ400JW1 SET/VESSELQty：数量：Hull No：船体号：CCSClassification:船级社：Flag:挂旗：Ships Owner:船东：Deputy:代表：Shipyard:采购方：Deputy:代表：Designer:设计方：Deputy:代表：Supply:供货方:Deputy:代表：CCSIn accorda nee with

2、ISO 3046 referenceconditions.依据 ISO3046 标准C45C32kPa100%6022.510 22.510 Section A Technical Specification for Marine GensetA部分船用发电机组的技术规格Classification:船级社At Following Condition: 机组使用条件：Air In take Temperature 进气温度Sea Water Temperature 海水温度Barometer Pressure大气压Relative Humidity相对湿度Tran sversal In cli

3、 nati on横倾Lon gitudi nal In cli nati on 纵倾Tran sversal Sway横摇Lon gitudi nal Sway纵摇Gen set can be no rmally operated un der wet air,salt fog,oil fog and mildew fog, vibrati on and dash of con diti on. 可在潮湿空气、盐雾、霉菌的环境及正常营运所产生的振动和冲击下正常工作。Power Deration: Operation at elevated temperature for sustained o

4、perating above 45 C ,derate 2% per 11 C。 功率修正：机组可以在环境温度至45C时没有功率修正；当温度再上升，每上升11 C功率下降2%Performance of Generator Set 机组的性能参数Gen set Type机组型号Prime Power Output机组的额定功率Genset Qua ntity 机组数量Rated Voltage额定电压Rated Freque ncy 额定频率Rated Curre nt额定电流Power Factor功率因素Phase相数Rated Speed 转速Overload过载能力Mome ntary

5、 Freque ncy Variatio n瞬态频率调整率Freque ncy Variatio n in Steady State稳态频率调整率Recovery Time恢复时间Mome ntary Voltage Variati on瞬态电压调整率Voltage Regulatio n in Steady State稳态电压调整率Voltage Variation in Steady State稳态电压波动率Recovery Time恢复时间Range of Voltage Regulati on at Uni oad:空载调压范围：Overload Capacity:过载能力：kWVHz

6、Ar/min%Second秒KH-CCFJ400JW4001 Set/Vessel400507200.83/31500110 10%0-100%Em y Load -01%w 5 -15%, w +20%w 2.5 % 1%w 1.5Parallel Running:并车性能：Start ing Capability:启动性能：Second秒95% s 105% of rated voltage 额定电压的95% s 105%机组具有每12小时在110%额定功率下连续运行一小 时的过载能力。10% overload allowed during 1 hour each 12 running h

7、ours.发电机可以与主发电机短时并车进行不间断负载转移。Generator set can be paralleled running with main gen erator set for load tran sfer con ti nu ously.Gen set can automatic start ing reliably, at elevated temperature 0 C , without pre-heating of Lub& Cooling water.在室温不低于0C时，机油、冷却水无预热的条件下应能可靠启动。Configuration of Drive Engi

8、ne 原动机的参数Gen eral En gi ne Data原动机的数据Drive Engine Type 型号Rated Speed额定转速-No. of Cylinder 缸数-No. of Cycle 冲程数-Configuration 形式-Aspiration吸气方式-Bore缸径康明斯CUMMINSK19-D(M)r/min1500- 64In-li ne 直立Turbocharged 增压mm159-Stroke 冲程-Displaceme nt 排量-Compressi on Ratio 压缩比-Firing Sequence 发火顺序mm159liter17.817.3:1

9、1-5-3-6-2-4Performa nce Data 运行参数Gen eral Data-Revoluti on Directi on- 旋转方向Coun ter clockwise viewed to flywheel面向飞轮，飞轮逆时针旋转Exhaust System 排气系统-Max. Exhaust Back Pressure 最大容许排气背压Air In take System 进气系统-Air restrict With Clean Air Filter 干净空滤器kPa10mmH 2OCooli ng System 冷却系统-Coola nt Specificati on.冷

10、却水规格-Coolant Capacity ( Engine only )冷却水容量(仅发动机)-Thermostat operati on range节温器温度调节范围50-50 Ethyle ne Glycol/Water + Adequate concen tration of DCA450%的水加50%的防冻液加适量的 DCA4溶液Liter16.882-95Lubrication System 机油系统-Oil Capacity油盘容量/高低位-Total Lube System Capacity -Sump Plus Filters 滑油总容量-Lub Oil Model机油型号F

11、uel System燃油系统Governor Type调速器类型-Max. Inlet Restriction at PT Pump最大容许泵前的进口阻力Dirty Filter 脏滤器Clea n Filter清洁滤器-Max. fuel pump flow燃油泵最大流量-Recomme nded Fuel 推荐的燃油-Brake specific fuel con sumpti on(bsac) at rated power 燃油耗(+ 5% tolera nce as per ISO 3046 with fuel havi ngLHV of 42,780KJ/kg and weighti

12、 ng 850 g/litre )liter12.3 -14.2liter16.3SAE 15W40 grade CE or CF4GAC Electro nic GovernorGAC电子调速器Starting System (启动系统)Starting motor 启动马达kPaL/h814127ISO 8217-DMA OR Chi na Fuel Type 0# or -10# =g/kW.h214 (100% Load)24VDC ELECTRIC STARTER & SPRING STARTER24VDC电启动马达和弹簧储能启动马达STAMFORD 无锡斯坦福HCM534EMain

13、 Alternator Model 发电机的型号Maker制造商Cummins Generator Technology （China） Co., Ltd. 康明斯发电机技术（中国）有限公司Configuration of Main AlternatorMarine （船用）发电机的结构PMG（永磁机）Brushless（无刷）Air cooling （空气冷却）Tech ni cal Data of Main Alter nator发电机的技术参数-Rated Capacity 额定容量kVA / kW500/400-P.F.功率因素0.8-Rated Voltage 额定电压V400-Ra

14、ted Freque ncy 额定频率Hz50-In sulati on System 绝缘等级Class H-Temperature rise 温升等级Class H-En closure Class 防护等级IP23-Phases/Wires 相数 /线数3/3-Pole极数4-Efcie ncies 效率%91.2Section B Scope of SupplyB部分供货范围MARINE GENERATING SET, CONSISTING OF PER UNIT:每台船用机组包括如下供货范围：1. G - DRIVE ENGINE WITH FOLLOWING EQUIPMENT:原

15、动机配备如下的附件：1.1 AIR SYSTEM 空气系统1.1.1 AIR CLEANER AND AIR INLET RESTRICTION INDICATOR空气滤器及空滤指示器1.1.2 TURBOCHARER 增压器1.1.3 CRANKCASE VENT LINE WITH HOSE曲轴箱呼吸器及透气软管1.2 COOLING SYSTEM 冷却系统1.2.1 FRESH WATER PUMP 淡水泵1.2.3 THERMOSTAT , FOR FRESH WATER 冷却淡水节温器1.2.4 COOLING FAN 膨胀水箱（带水位开关）1.2.5 RADIATOR 散热器1.2

16、.6 COOLANT PRE-HEATER 淡水加热器 220ACV 1000W1.3 LUB OIL SYSTEM滑油系统1.3.1 OIL PUMP 机油泵1.3.2 OIL FILTER 滑油滤器1.3.3 OIL COOLER 滑油冷却器1.4 FUEL OIL SYSTEM燃油系统1.4.1 FUEL FILTER 燃油滤器1.4.2 HIGH PRESSURE FUEL PUMP 高压油泵1.4.3 GAC GOVERNOR GAC 调速器1.4.4 DUAL SKIN HIGH PRESSURE PIPE WITH LEAKAGE ALARM DEVICE双层高压油管带泄漏报警装

17、置1.4.5 FLEXIBLE HOSE, FUEL INLET & OUTLET. LOOSE柴油进出口软管，散供1.5 EXHAUST SYSTEM 排气系统1.5.1 EXHAUST ELBOW 排气弯管1.5.2 EXHAUST FLEXIBLE SECTION WITH COUNTER FLANGE , AS LOOSE 排气波纹管带配对法兰，散件供应1.6 STARTING SYSTEM 启动系统（安装在柴油机上）1.6.1 24V DC ELECTRICAL STARTING MOTOR 直流 24V 电启动马达1.6.2 STARTING BATTERY 启动电瓶（普通免维电瓶

18、 120AH, 24V）1.6.3 BATTERY BOX 电瓶箱1.6.4 CHANGING ALTERNATOR 充电机（安装在柴油机上）1.6.5 FLOAT CHARGER 浮充电装置（安装在控制屏内）2. ALTERNATOR 发电机：2.1 AVR 电压自动调节器（MX341）2.2 SPACE HEATER 防冷凝加热器 220VAC2.3 ONE POTENTIALMETER FOR VOLTAGE ADJUST, AS LOOSE一个手动调压电位器，散供2.4 CABLE GLAND 电缆填料函（数量和规格在认可图中确认 ）3. LOCAL CONTROL PANEL机旁控制

19、控制屏3.1 ANALOGUE DISPLAY 模拟量显示内容3.1.1 LUB. OIL PRESSURE 滑油压力3.1.2 LUB. OIL TEMPERATURE. 滑油温度3.1.3 COOLING WATER TEMPERATURE 冷却水温度3.1.4 SPEED 转速3.1.6 POWER VOLTAGE 电源电压3.1.6 RUNNING HOUR METER 运行小时计3.2 PUSHBUTTON AND SWITCH按钮和开关3.2.1 START/STOP BUTTON 启动 / 停车按钮3.2.2 IDLE/RATED SWITCH 怠速 / 额定开关3.2.3 EM

20、ERGENCY STOP BUTTON 紧急停车按钮3.2.4 ANSWER/RESET BUTTON 应答 / 复位按钮3.2.5 BUZZER 蜂鸣器3.3 ALARM DESCRIPTION报警内容：3.3.1 LUB. OIL PRESSURE LOW ALARM 滑油压力低报警3.3.2 COOLING WATER TEMPERATURE HIGH ALARM冷却水温高报警3.3.3 OVERSPEED SHUTDOWN 超速停机3.3.4 LUB. OIL TEMPERATURE HIGH ALARM滑油温度高报警3.3.5 STARTING FAILURE ALARM 启动失败报

21、警3.3.6 VOLTAGE LOW ALARM 电源电压低报警3.3.7 FUEL LEAKING ALARM 燃油泄漏报警3.5.8 BATTERY VOLTAGE LOW ALARM电瓶电压低报警3.3.9 COMMON ALARM 公共报警3.3.10 LOW LEVEL ALARM OF FRESH WATER淡水液位低报警4. GENSET CONSTRUCTION: 发电机组的构成4.1 STRONG COMMON BASE公共底座4.2 ENGINE AND ALTERNATOR FLEXIBLE MOUNTING WITH ISOLATORS发动机和发电机用减震垫弹性安装4.

22、3 RIGID CONNECTION BETWEEN GENSET AND SHIP RAIL发电机组和船体刚性安装4.4 PAINT OF GENSET ACCORDING TO MAKER STANDARD机组油漆颜色按照供货厂家标准5 FILES AND DOCUMENTS文件资料5.1在合同签订两周内供货方向设计方、船厂提供下列认可图6套/批船(中英文)+2CD(AUTO-CAD)，工作图6套/批船(中英文)+2CD，完工图6套/艘(英文)+2CD。SUPPLIER MUST PROVIDE 6 SETS/BATCH SHIP APPROVAL DOCUMENTS ( CHINESE

23、& ENGLISH ) +2CD(AUTO-CAD) WITHIN ONE WEEK AFTER CONTRACT SIGNED 、6 SETS/ BATCH SHIP WORKING DOCUMENTS(CHINESE & ENGLISH) +2CD、6SETS/SHIP FINAL DOCUMENTS (ENGLISH) +2CD TO DESIGNER 、SHIPYARD.5.1.1柴油发电机组外形图DIESEL GEN-SET EXTERNAL DIAGRAM5.1.2机组电气外部接线图ELECTRIC EXTERIOR DIAGRAM OF LOCAL CONTROL PANEL5.

24、1.3机旁控制箱原理图SCHEMATIC OF THE LOCAL CONTROL PANEL5.1.4燃油系统图、滑油系统图、冷却系统图、排气系统图FUEL SYSTEM DIAGRAM、LUB. SYSTEM DIAGRAM、COOLING SYSTEM DIAGRAM、 EXHAUST SYSTEM DIAGRAM5.2机组出厂时，供货方提供下列文件、资料(以单套机组计)SUPPLIER PROVIDE THE FOLLOWING FILES AND DOCUMENTS WHEN THE GEN-SETDELIVERY (ONLY FOR THE SINGLE SET)5.2.1机组电气

25、外部接线图ELECTRIC EXTERNAL DIAGRAM OF LOCAL CONTROL PANEL5.2.2机旁控制箱原理图SCHEMATIC OF THE LOCAL CONTROL PANEL5.2.3机组产品合格证书CERTIFICATION OF GEN-SET5.2.4机组装箱清单PACKING LIST OF GEN-SET5.2.5柴油机产品合格证书CERTIFICATION OF THE DIESEL ENGINE5.2.6柴油机使用保养说明书MAINTENANCE & OPERATION INSTRUCTIONS OF DIESEL ENGINE5.2.7发电机产品合

26、格证书CERTIFICATION OF ALTERNATOR5.2.8发电机产品说明书INSTRUCTION BOOK OF THE AC ALTERNATOR5.2.9柴油机CCS证书CCS CERTIFICATE OF DIESEL ENGINE5.2.10发电机CCS证书CCS CERTIFICATE OF GENERATOR5.2.11发电机组CCS证书CCS CERTIFICATE OF GENERATOR SET6机组试验及验收SHOP TEST AND INSPECTION OF GEN-SET.6.1机组供货方按 GB/T13032-91船用柴油发电机组通用技术条件和船级社规范

27、编制的试验大 纲进行出厂试验，试验前向船厂提供试验大纲，负载试验按功率因数 0.8进行。THE GEN-SET SHALL CARRIED OUT SHOP TEST BEFORE DELIVERED BY THE SUPPLIERACCORDING TO THE GB/T3032-91 MARINE DIESEL GEN-SET GENERAL TECHNICALCONDITIONAND RULES OF CLASSIFICATION , TEST PROCEDURE SHOULD BE SUPPLIED TO SHIPYARD BEFORE TESTING , LOAD TEST CARRIED OUT AT POWER FACTOR 0.8.6.2机组出厂试验时，提前通知并邀请订货方、船厂等有关人员参加。THE CLIENT AND SHIPYARD MUST BE NOTICED AND INVITED TO ATTEND IN TIME WHEN GEN-SET CARRIED OUT THE SHOP TEST BEFORE DELIVERY .6.3技术服务：机组装船后进行系泊试验时，船厂提前7天通知供货方，供货方应派员免费提供指导安装调试服务，船厂需提供必要的便利。TECHNICAL SERVIC