圆锥型螺头扁钻工艺流程质量控制计划

1、圆锥型螺头扁钻工艺流程质量控制计划编号：WL。M0001-24-JS-I-03-07-05Full Cone Sp ade Bits Process Plan产品编号Product serial number产品名称Descri ption圆锥型铲钻Full coneSp adebits版本号version number更改人Revised by时间Date编制Issued by温文审核AuditB版Editi on工序号Processnumber工艺描述Process Descri ption工艺性能Function of P rocess规范Sp ecification抽样计划Samp l

2、ing P Ian检验方法Analysis Method不合格品控制方法Control Plan if out of Sp ec.结果记录Record of Results抽样数量Samp le size频率Frequency1落料 Cutting material1外观Surface quality无裂缝、气孔等No cracks and airhole每支 Every piece100%目测Visual check退货Returned for the corrective actio检验单n Ins pection records2.成分chemical contents按标准Accord

3、ing to thestandard1- 2P cy次1 or 2p cs/one time1次/每批One time per lot材质证明Material cerficate退货Returned for the corrective actio材质证明n Material cerficate3尺寸 Dimension2车加工Lathi ng1粗糙度Roughness按工艺图Engineering drawing每支 Every piece100%目测 Visual check1. 报废 Scrapping defects2. 改进措施 Corrective actions检验单Ins pe

4、ction records2尺寸 Dimension按GB2828一次抽样检 验计划 According to GB2828YI one time per lot1次/每批One time per lot卡尺 Caliper3磨杆部柄部外圆Gri nding the outside rou nd of the shaft1粗糙度Roughness按工艺图Engineering drawing每支 Every piece1次/每批One time per lot目测、Visual check,1. 报废 Scrapping defects2. 改进措施 Corrective actions检验单

5、Ins pection records2尺寸 Dimension按GB2828 一次抽样检 验计戈y According toGB2828YI one time per lot卡尺 Caliper编号：WL。M0001-24-JS-I-03-07-05圆锥型螺头扁钻工艺流程质量控制计划Full Cone Sp ade Bits P rocess Plan工序号Processnumber工艺描述Process Descri ption工艺性能Function of Process规范Sp ecification抽样计划Samp ling P lan检验方法Analysis Method不合格品控

6、制方法Control Plan if out of Sp ec.结果记录Record of Results抽样数量Samp le size频率Frequency4磷化Phos phorizati on外观Surface quality按标准According to thestandard每支 Every piece100%目测 Visual check1. 报废 Scrapping defects2. 改进措施 Corrective actions检验单 Ins pection records5冲六角Pu nching Hex shank1.外观 Surfacequality按标准Accord

7、ing tothe standard每支 Every piece100%目测Visual check1. 报废 Scrapping defects2. 返修 Re pairing检验单 Ins pection records2尺寸 Dimension按GB2828一次抽样检 验计戈y According to GB2828YI one time per lot1次/每批One time per lot卡尺 Calipe、千分尺 Micrometer6六角校直Hex shank straightadjustment1 硬度 Hardness按工艺图Engineering drawing按GB28

8、28一次抽样检 验计戈y According to GB2828YI one time per lot1次/每批One time per lot硬度计 Sclerometer1. 返修 Rep airing2. 调整 adjustment检验单 Ins pection records2变形 Distortion目测 Visual check7车头部柄部R槽Lath ing the head andR slot on the sha nk1 尺寸 Dimension按工艺图Engineering drawing按GB2828一次抽样检 验计戈y According to GB2828YI one

9、 time per lot1次/每批One time per lot卡尺 Caliper1. 报废 Scrapping defects2. 改进措施 Corrective actions检验单 Ins pection records2.粗糙度Roughness按标准According to thestandard每支 Every piece100%目测 Visual check编号：WL。M0001-24-JS-I-03-07-05圆锥型螺头扁钻工艺流程质量控制计划Full Cone Sp ade Bits P rocess Plan工序号P rocessnumber工艺描述Process D

10、escri ption工艺性能Function ofProcess规范Sp ecification抽样计划Samp ling P lan检验方法Analysis Method不合格品控制方法Control Plan if out of Sp ec.结果记录Record of Results抽样数量Samp le size频率Frequency8热锻 Hot forging尺寸 Dimension按工艺图Engineering drawing按GB2828一次抽样检 验计划 According to GB2828YI one time p er lot1次/每批One time per lot卡

11、尺 Calipe、千分尺 Micrometer1 报废 Scrapping defects2 返修 Re pairing9切边 Cutting Edge1尺寸 Dimension按工艺图Engineering drawing2.测量总长Measuring the total length10校直 Straight adjustme nt.跳动 Runout按标准According to the standarc按GB2828一次抽样检 验计划 According to GB2828YI one time p er lot1次/每批One time per lot卡尺 Caliper1 报废 S

12、crapping defects2 返修 Re pairing检验单 Ins pectior records百分表Dial gauge11抛平面P olish ing thesurface1.外观 Surface quality2尺寸 Dimension3.粗糙度Roughness按成品图Engineering drawing每支 Every piece100%目测 Visual check1 报废 Scrapping defects2 返修 Re pairing检验单 Ins pectior records1次/每批One time per lot卡尺 Caliper按GB2828一次抽样检

13、 验计划 According to GB2828YI one time p er lot目测 Visual check12冲印 Printing1. 外观 Surface quality2. 配合度Equalization按标准According to thestandard按GB2828一次抽样检 验计划 According to GB2828YI one time p er lot100%目测 Visual check1 报废 Scrapping defects2 返修 Re pairing检验单 Ins pectior records1次/每批One time per lot圆锥型螺头扁

14、钻工艺流程质量控制计划Full Cone Sp ade Bits P rocess Plan编号：WL M0001-24-JS-I-03-07-05工序号Processnumber工艺描述Process Descri ption工艺性能Function of P rocess规范Sp ecification抽样计划Samp ling P lan检验方法Analysis Method不合格品控制方法Control Plan if out of Sp ec.结果记录Record of Results抽样数量Sample size频率Frequency13扭制 Twisting形状form按样品sa

15、mple每支Every100%目测 Visual check1. 报废 Scrapping defects2. 返修 Rep airing检验单 Ins pection records14校直 Straight adjustme nt跳动Runout按工艺图Engineering drawing每支Every100%百分表Dial gauge.返修 Rep airing检验单 Ins pection records15粗磨侧刃后角Roughly grinding the back an gle of side edge1粗糙度Roughness按标准According to thestanda

16、rd每支Every100%目测 Visual check1. 报废 Scrapping defects2. 返修 Rep airing检验单 Ins pection records角度angle按GB2828一次抽样检 验计划 According to GB2828YI one time per lot1次/每批One time per lot角度尺 Bevel protractor尺寸 dimension卡尺 Caliper16粗磨三尖端面后角Roughly grinding the tip and the back an gle of end cutt ing1粗糙度Roughness按工

17、艺图Engineering drawing全检 compiete check100%目测 Visual check1. 报废 Scrapping defects2. 返修 Rep airing检验单 Ins pection records角度angle按GB2828一次抽样检 验计划 According to GB2828YI one time per lot1次/每批One time per lot角度尺 Bevel protractor尺寸 dimension卡尺 Caliper17喷砂 Blasting.外观 Surface quality按标准According to thestand

18、ard每支Every100%目测 Visual check返修 Repairing检验单 Ins pection records18铳螺头 Milling the screw thread夕卜观 Surface quality按工艺图Engineering drawing每支Every100%目测 Visual check1.返修 Rep airing检验单 Ins pection records按GB2828一次抽样检 验计划 According to GB2828YI one time per lot1次/每批One time per lot卡尺 Caliper尺寸 dimension.2

19、 报废 Scrapping defects编号：WL M0001-24-JS-I-03-07-05圆锥型螺头扁钻工艺流程质量控制计划Full Cone Sp ade Bits P rocess Plan工序号Processnumber工艺描述Process Descri ption工艺性能Function of P rocess规范Sp ecification抽样计划Samp ling P lan检验方法Analysis Method不合格品控制方法Control Plan if out of Sp ec.结果记录Record of Results抽样数量Samp le size频率Frequ

20、ency19热处理、喷丸Heat-treatme nt,blasti ng夕卜观 Surface quality按标准According to thestandard每支 Every piece100%目测 Visual check1. 报废 Scrapping defects2. 返修 Rep airing3. 改进措施 Corrective actions检验单 Ins pection records1硬度 rigidity按GB2828次抽样检 验计划 According to GB2828YI one time p er lot1次/每批One time per lot硬度计 Scle

21、rometer20较直straight adjustme nt跳动Runout按工艺图Engineering drawing每支 Every piece100%百分表Dial gauge1. 返修 Rep airing2. 改进措施 Corrective actions检验单 Ins pection records21精磨侧刃后角Precisely grinding the back angle of side edge1.粗糙度Roughness按工艺图Engineering drawing按GB2828次抽样检 验计划 According to GB2828YI one time p er

22、 lot1次/每批One time per lot目测 Visual check1. 返修 Rep airing2. 改进措施 Corrective actions检验单 Ins pection records角度angle角度尺 Bevel protractor尺寸 dimension卡尺 Caliper22精磨三尖端面后角Pr eciselygri nding the tip and the back an gle of end cutt ing1.粗糙度Roughness按工艺图Engineering drawing按GB2828次抽样检 验计划 According to GB2828YI one time p er lot1次/每批One time per lot目测 Visual check1. 返修 Rep airing2. 改进措施 Corrective actions检验单 Ins pection records角度angle角度尺 Bevel protractor尺寸 dimen