1001检验和试验控制程序

1、1001检验和试验控制程序程序文件Procedure Docume nt重庆英特空调有限公司Air International Chongqing Co., Ltd.文件名称(Doc Name):检验和试验控制程 序In spect ion & Test Con trol Procedures版次Ver页次Page发行日期Release Date文件编号(Doc No) : AICQ/QP-1001B/02 - 62003-01-101目的 Objective对原材料、协配件、半成品、成品进行检验和试验，防止不合格的原材料、协配件非预期使 用，不合格半成品转序，不合格成品岀厂。This is

2、to inspect and test the raw material, components, semi-finished and fini shed products to avoid the nonconforming raw materials and comp onentsfrom unexpected usage, to avoid the defective semi-finishedproduct from flowing into the next process and to avoid the defective finished product from releas

3、ing out of the factory.适用范围 Applicable Scopeof the raw适用于本公司的原材料、协配件、半成品、成品的检验和试验控制。This is applicable to the controlover the inspectionand test materials, comp onen ts, semi-fi ni shed and fini shed products of the compa ny.职责 Responsibility3.1质量部负责原材料、协配件 、半成品、成品的入库检验和验证的归口管理。The Quality Departme

4、nt is resp on sible for the incoming in specti on and test ofthe raw material, components, semi-finished and finished products.3.2技术工程部负责制订和发放原材料、协配件、半成品、成品的图样、检验规程及相关接收标准。The EngineeringDepartmentis responsibleto formulate andrelease thedraw in gs, in specti on procedures andreleva nt receiv ing st

5、a ndardsapplicableto the raw materials, components, semi-finished and finished products.工作程序 Work Procedures4.1 检验和试验前的准备Preparati on Prior to the In spection and Test4.1.1 由质量部根据控制计划和检验指导书，在开始检验工作之前，复查是否已经对每项重要检程序文件Procedure Docume nt重庆英特空调有限公司Air International Chongqing Co., Ltd.文件名称(Doc Name):检验和

6、试验控制程 序In spect ion & Test Con trol Procedures版次Ver页次Page发行日期Release Date文件编号(Doc No) : AICQ/QP-1001B/03 - 62003-01-10验项目的方式和方法做出规定，其内容包括：检验方法、检验工具及精度、抽样方法、评定方法、记录方法，注明可能需要提供的质量保证书/自检报告、要求和验证方式。Prior to inspection, the Quality Department shall refer to the “ Control Plan ” and Inspection Instruction

7、, checking if the inspection way and method for each importa nt item have bee n regulated, in cludi ng:in specti on approach,in specti on tools and their precisi on, sampli ng method, assessme nt approachand record ing method, as well as the remarks on n ecessaryqualitywarra nty/self-i nspectio n re

8、port, requireme nts and verificati on way.4.1.2 在制订计数特性数据接收抽样计划时，接收准则必须是C=0抽样计划。Whe n formulati ng the sampli ng pla n for the receipt of cou nti ng characteristicdata, the pr in ciple of receipt must be C = 0 sampli ng pla n.4.1.3 检验方式 Inspection Approach抽检：检验员对原辅料、协配件、半成品、成品的抽样检查。Sampli ngIn spect

9、i on:It means that the in spectorcon ductsthe in specti onof rawmaterials, components, semi-finished and finished products on sampling basis.全检：指检验员对加工过程中的产品进行的全部逐个检查。Full In specti on:It means that the in spectorcon ducts the in specti onof all theproducts in mach ining process one by one.三检制”：自检、互

10、检、专检。3-I nspecti on System: Self-in specti on, Reciprocal In specti on and Special In specti on.4.2 进货检验和试验In comi ng In spection and Test4.2.1原材料、协配件到货后，仓库保管员填写产品送检单和随货的质量证明文件一同送交质量部，特殊产品必须附有质量证明文件。At the arrival of raw materials and components, the storekeeper shall fill up the程序文件Procedure Docume

11、 nt重庆英特空调有限公司Air International Chongqing Co., Ltd.文件名称(Doc Name):检验和试验控制程 序In spect ion & Test Con trol Procedures版次Ver页次Page发行日期Release Date文件编号(Doc No) : AICQ/QP-1001B/04 - 62003-01-10Product Inspection Form, and submit it to the Quality Department along with the quality certificates. Special prod

12、ucts must be attached with quality certificates.4.2.2 质量部接到产品送检单后，由检验员对其送检产品按规定进行抽检，需要时，原材料进行化验分析，并作好原始记录。After receipt of theProduct In specti on Noticeby the Quality Departme nt, thein spectorshall sample in spect the delivered productsaccord ingto theregulations, while the raw material is sent to

13、 the laboratory for analysis.Makethe origi nal records properly.4.2.3 对无手段和能力进行检验的产品，质量部通知制造部进行小批量试装或加工,并作好标识和记录。原材料可依据随货质量证明文件进行判断。For the productsbeyond AICQ inspectioncapabilities,the Quality Departmentshall in form the Man ufacturi ngDepartme nt to con ductsmall batch trialassembly or mach ining

14、,and make labels and recordsproperly. The rawmaterials can be judged per the quality certificates attached.4.2.4 对因生产急需来不及检验的且可以追回的协配件，由制造部向总经理办公室申请紧急转序，填同时作好标识和记录并进行写紧急例外放行申请单，经总经理办公室审批同意方可放行,跟踪，经检验员后续及时抽检，发现不合格，立即追回For the comp onents that are not in spected due to the urge ncy of producti on yetc

15、an be called back, they can be released only after theMan ufacturi ngDepartme nt fills in urge nt applicati on for process tran sfer and submits it to theGM Office for approval. Meanwhile, make labels and recordsproperly,andcon ducttrack ing. The in spector shall dulycon ductfollow-upsampli ngin spe

16、cti on, and any un acceptable products shall be immediately called back.4.2.5 抽检合格，由检验员开岀产品合格通知单入相应仓库程序文件Procedure Docume nt重庆英特空调有限公司Air International Chongqing Co., Ltd.文件名称(Doc Name):检验和试验控制程 序In spect ion & Test Con trol Procedures版次Ver页次Page发行日期Release Date文件编号(Doc No) : AICQ/QP-1001B/05 - 6200

17、3-01-10If the sample in specti on is acceptable, the in spector shall issue the Accepta neeParts Certificate, and admit the goods to the corresp onding warehouse.4.3 过程检验和试验Process In spection and Test4.3.1 首件检验 initial inspection每班开班前或转换产品类型/工装时，必须进行首件检验。操作者自检必须合格后，交 检验员检验并作好检验记录。首件检验合格后，才可进行批量生产。I

18、t is required to take in itial in specti on before the first shift starts orthe type ofproduction/ toolingchanges. After the self-inspectionby operators isacceptable, in spectors should take in specti on and record. The mass-producti on should be started if the initial inspection is acceptable.4.3.2

19、 在生产过程中，操作者应按照SOP要求作好自检。并对上道工序作好互检。The in spector must con ductthe self-inspectionstrict accorda neewith therequireme ntsof SOP, andtakemutual-in specti onfor the lastworki ngprocedure.4.3.3检验员须按规定要求作好巡检工作。The in spectorshould in spectduri ng arou nd theworkshopbasedon therequireme nt.4.3.4 每批产品加工完后

20、，在转到下道工序前，必须报检验员检验合格后，才能留转到下到工序。After every batch product process ing, they must be sent to in spectors for in specti on before the n ext worki ng procedure.4.4 最终检验和试验Final In spection and Test4.4.1最终检验由制造部检验工序操作员负责，并作好检验记录。质量部检验员按通用检验规程规定进行监控。The operator of Man ufacture Departme nt, who in charge

21、 of work ing procedure程序文件Procedure Docume nt重庆英特空调有限公司Air International Chongqing Co., Ltd.文件名称(Doc Name):检验和试验控制程 序In spect ion & Test Con trol Procedures版次Ver页次Page发行日期Release Date文件编号(Doc No) : AICQ/QP-1001B/06 - 62003-01-10in specti on,is resp on siblefor finalin specti onandrecord ingthe resul

22、ts.Inspectors of the Quality Department should supervise based on the General In specti on Regulati on.442检验员根据抽检和试验结果，合格才签发合格证，车间将产品入成品库，并办理入库手续。The inspectorshall issue the acceptanee certificate for the acceptable partsbased on the results of spot-check and test. Workshop should put products into

23、 the fini shed parts stock and con duct the incoming procedure.4.4.3 全尺寸检验和功能试验Full Dime nsion In spection and Fu nctio nal Test每年由质量部按规定的要求并根据顾客规定的频次(顾客无要求时，一年一次)对产品进行 全尺寸检验和功能试验，试验报告顾客要求时须提供评审。Every year the Quality Departme nt shall con ductthe full dime nsion in specti onand fun cti onal test ac

24、cord ing to the prescribed requireme nts and at an in tervalset by the customer (Once a year if the customer has requests). The test report will be provided to customer for review upon request.4.4.4 产品最终审核 Fi nal Audit of the Product每个季度一次或根据顾客要求的频次，质量部按对已包装的产品进行产品质量审核，以验证 符合所有规定的要求(如产品、包装、标签)。Once

25、a quarter or at an intervalrequested by the customer, the QualityDepartme nt shall audit the quality of already packed products, in order to verify the con forma neeof all prescribedrequireme nts(e.g. product, package andlabel).4.5 所有抽样、检验和试验及报告工作均应在相应规定的时间内完成，并如实规范填写记录，由专人负责管理，执行质量记录控制程序。All sampli

26、ng,inspection,test and report should be completedwithinthe程序文件Procedure Docume nt重庆英特空调有限公司Air International Chongqing Co., Ltd.文件名称(Doc Name):检验和试验控制程 序In spect ion & Test Con trol Procedures版次Ver页次Page发行日期Release Date文件编号(Doc No) : AICQ/QP-1001B/07 - 62003-01-10specified time limit.The record shou

27、ld be kept factually in sta ndard form, andbe kept by a specialperson.Implementthe “ Quality RecordControlProcedures ”.4.6 检验和试验全过程发现的不合格，执行不合格品控制程序。Implement“ NonconformingProduct Control Procedures ” in case anynoncon forma nee is found in the whole process of in specti on and test.4.7 检验和试验过程中，要作好各类状态标识，执行检验和试验状态控制程序。In inspectionand test process, make all necessarystatus labels properly andimpleme ntIn specti on & Test Status Con trol Procedures4.8所有检验人员都要求经过培训合格后持证上岗。All the inspectors should be trained and c