PLUS系统流程培训.

1、PLUS PRODUCT LAUNCH SYSTEM 产品生产投放系统产品生产投放系统 Agenda安排安排 Banner图标图标 Objectives目标目标 Milestones meets program targets; Craftsmanship Sign Off (CSO).根据实际数据进行工业根据实际数据进行工业 设计评估；符合项目目标；技术签发设计评估；符合项目目标；技术签发 Manufacturing Deliverables mSomSo Plant Launch GlidepathPlant Launch Glidepath Process Sign-OffProcess

2、 Sign-Off Launch Performance Manufacturing Deliverables Mfg Quote Assumptions Program Start Development Start Product Definition Product Feasibility DV Tool Release DV Readiness 1st Customer Parts Final Production Release PV Readiness Customer Parts Approval SOP +30 Days Post Launch Review Manufactu

3、ring Quote Assumptions 制造成本估算制造成本估算 Documented for Capital, Tooling, Packaging, 设备投资，模具，包装备案设备投资，模具，包装备案 Labor (Direct/Indirect), manufacturing location assumptions and plant requirements. Assumptions included in the SOW. （直接（直接/间接）人工成本估算，生产地点和工装要求假设。在间接）人工成本估算，生产地点和工装要求假设。在SOW 中描述。中描述。 Updated and

4、meets program timing.文件更新并满足项目是间节点文件更新并满足项目是间节点 Issues and action plans identified.问题及响应计划制定问题及响应计划制定 Manufacturing Deliverables Plant Launch Glide path Program Start Development Start Product Definition Product Feasibility DV Tool Release DV Readiness 1st Customer Parts Final Production Release PV

5、Readiness Customer Parts Approval SOP +30 Days Post Launch Review Plant Launch Glide Path is initiated 生产投放路径启动生产投放路径启动 Issues are defined with action plans in place. 定义问题并制定行动计划定义问题并制定行动计划 Requisitions submitted and approved to meet program timing. 申请提交并被批准，以符合项目时间申请提交并被批准，以符合项目时间 Run at Rate compl

6、eted and passed. 节拍生产成功完成节拍生产成功完成 Manufacturing Deliverables Parts and Assembly Program Start Development Start Product Definition Product Feasibility DV Tool Release DV Readiness 1st Customer Parts Final Production Release PV Readiness Customer Parts Approval SOP +30 Days Post Launch Review Build i

7、ssues list.组装问题清单组装问题清单 BOM loaded into plant materials management system. BOM表输入表输入 进工厂物料管理系统进工厂物料管理系统 PV Part requisitions completed. PV样件申请完成样件申请完成 Manufacturing Deliverables Process Sign Off Program Start Development Start Product Definition Product Feasibility DV Tool Release DV Readiness 1st C

8、ustomer Parts Final Production Release PV Readiness Customer Parts Approval SOP +30 Days Post Launch Review PSO Approved. 工艺签发批准工艺签发批准 Manufacturing Deliverables MSO Program Start Development Start Product Definition Product Feasibility DV Tool Release DV Readiness 1st Customer Parts Final Productio

9、n Release PV Readiness Customer Parts Approval SOP +30 Days Post Launch Review MSO approved.制造签发批准制造签发批准 Manufacturing Deliverables Launch Performance Program Start Development Start Product Definition Product Feasibility DV Tool Release DV Readiness 1st Customer Parts Final Production Release PV Re

10、adiness Customer Parts Approval SOP +30 Days Post Launch Review 0-0-100-100-30 0 Safety incidents, 无安全事故无安全事故 0 RPPM, RPPM值为零值为零 100% Delivery, 百分白交付率百分白交付率 100% CAR commitment, 百分白投资回报百分白投资回报 30 calendar days after SOP量产后量产后30天天 Purchasing Deliverables 采购职责采购职责 Sourcing Tracking Matrix 采购跟踪表格 Purch

11、asing Deliverables Sourcing Tracking Matrix 采购跟踪表格采购跟踪表格 Program Start Development Start Product Definition Product Feasibility DV Tool Release DV Readiness 1st Customer Parts Final Production Release PV Readiness Customer Parts Approval SOP +30 Days Post Launch Review Sourcing Tracking Matrix - ide

12、ntifies all SSOWs required for the program and timing targets. - 根据项目和实间目标的需要来完成不同零件类型的供应商工作说明（根据项目和实间目标的需要来完成不同零件类型的供应商工作说明（SSOW）的定义以便询价。）的定义以便询价。 Critical Suppliers are pre-sourced. 优先考虑高风险的供应商优先考虑高风险的供应商 NOTE: Critical suppliers are those with design-responsibility and/or with unique technology r

13、equiring pre-sourcing. 注明：风险程度较高的供应商是指那些有设计责任和注明：风险程度较高的供应商是指那些有设计责任和/或者是采用独特技术工艺的供应商。或者是采用独特技术工艺的供应商。 SSOWs - Provided to all potential suppliers. 供应商工作说明供应商工作说明 - 提供给所有潜在供应商。提供给所有潜在供应商。 All Components and Assemblies Sourced and/or Global Tooling Integrator assigned to support feasibility. 利用全球的加工及

14、采购资源来获取零件利用全球的加工及采购资源来获取零件 和组装件以支持产品的可行性研究。和组装件以支持产品的可行性研究。 Sourcing Tracking Matrix - Open issues between JCI and supplier negotiated and closed. 将发生在将发生在JCI和供应商之间的所有问题关闭，完成定点。和供应商之间的所有问题关闭，完成定点。 SSOWs signed by suppliers. 供应商签署供应商签署SSOW。 Sourcing Tracking Matrix - Update to reflect current design

15、采购跟踪表格反映出设计的当前状况采购跟踪表格反映出设计的当前状况 Sourcing Tracking Matrix - Updated to DV level. 采购跟踪表格采购跟踪表格 更新至更新至DV（设计验证）级。（设计验证）级。 Purchasing Deliverables Sourcing Tracking Matrix 采购跟踪表格采购跟踪表格 Program Start Development Start Product Definition Product Feasibility DV Tool Release DV Readiness 1st Customer Parts

16、Final Production Release PV Readiness Customer Parts Approval SOP +30 Days Post Launch Review POs issued for DV Build. DV采购订单的正式发布。采购订单的正式发布。 Prototype supplier quotes received and suppliers identified. 原型件供应商报价的获取和供应商的定点。原型件供应商报价的获取和供应商的定点。 POs for DV Build - long lead: Tools, Gages, Parts. 长周期长周期D

17、V（设计验证）采购订单的准备（设计验证）采购订单的准备 工装，模具，零件工装，模具，零件 Award Letters and SSOWs signed by Suppliers. 供应商意向书和供应商意向书和SSOW的签署的签署 Purchasing Deliverables Award Letters Post launch SDT in place. SDT解散计划执行；解散计划执行； 投产后投产后SDT到位。到位。 Program Start 项目启动项目启动 Development Start 开发启动开发启动 Product Definition 产品定义 Product Feasi

18、bility 产品可行性 DV Tool Release DV工装发放工装发放 DV Readiness DV准备 1st Customer Parts 第一次客户样件 Final Production Release 最终生产发放最终生产发放 PV Readiness PV准备 Customer Parts Approval 客户零件批准客户零件批准 SOP 投产 日期+30 Days Post Launch Review 投产后 30天审核 Gate Sign-Off - All Functional Sign-Offs approved. 门签发所有职能签发已经获批准。门签发所有职能签发

19、已经获批准。 Program Top Issues - Action plans through closure defined for all issues. 项目关键问题对于所有问题建立直至问题关闭的行动计划。项目关键问题对于所有问题建立直至问题关闭的行动计划。 General Management Deliverables Gate Sign-Off and Program Top Issues 综合管理可交付文件门签发和项目关键问题综合管理可交付文件门签发和项目关键问题 Program Top Issues & Gate Signoff form - issues, action plan & deliverables status Quote timeline 项目关键问题和门签发表、问题、措施计划和项目关键问题和门签发表、问题、措施计划和 可交