FPSO_IP_船体油漆工艺

1、1、 GENARAL (总则) 1.1 本说明书是依据上海国际油漆有限公司提供的10年寿命的油漆配套而制定的1.2 (全部涂装工作包括钢材表面预处理和油漆检验，这些工作的实施必须依照船厂的惯例和国际标准以及油漆商的推荐)1.3 (本说明书所使用的主要标准是ISO 8501-1; 1988(E), 即涂漆和相关产品之前的钢底材处理表面清洁度的目视鉴定以及SSPC（美国保护涂层协会）的相关标准)ISO 8501-1与SSPC标准的部分对照表：STANDARDISO Visual StandardSSPCGRADESt3SSPC-SP3Sa2.5SSPC-SP101.4 (涂装程序 (原材料)(钢材

2、流水线预处理) (抛丸处理至Sa2.5)(喷涂太仓兰燕的无机硅酸锌车间底漆膜厚约18m)(切割和装配)在组立车间：一旦完成焊接，那些焊缝容易在外界空气中锈蚀。因此应用机械打磨至St2或 St3，然后用太仓兰燕的车间底漆进行修补，膜厚在20m 左右 (二次表面处理) (检 验)(后道涂层施工 (检 验)2、 (表面处理)2.1 (钢材流水线预处理)1） The hull structure steel plates (6mm and above) are to be abrasive blasted to ISO 8501-1 Sa2.5, the bar sections are to be

3、abrasive blasted to ISO 8501-1 Sa2, and primed with 18microns Taicang Lanyan Paint Factorys inorganic zinc silicate shopprimer W53-02.(船体结构用钢板（6以上厚度）都要进行抛丸处理达到Sa2.5，型钢材抛丸除锈达到Sa2，处理后立刻用太仓兰燕的无机硅酸锌车间底漆喷涂，干膜厚约为18m)2） The steel plates less than 6mm and the pipes which are considered to be impractical for

4、 sand blasting shall be cleaned by pickling or power tool in accordance with the Builders practice.(6以下钢板及不能进行打砂的管子按照船厂的惯例采用酸洗或动力工具处理)3） The painting manufacturer shall confirm the compatibility between the painting system and shopprimer.(油漆商应确认车间底漆与后序涂层配套的兼容性)2.2 Application of Touch-up primer (跟踪补

5、漆)1） In block fabrication stage, welded joints and parts where could be easily rusted by the weather exposure during assembly an could have damaged shopprimer shall be mechanically cleaned to Swedish Standard SIS St3, and immediately touched up less than 20 microns Taicang Lanyan Paint Factorys shop

6、primer. (在分段拼装阶段，烧焊部分和接头在外界空气中容易锈蚀，还有那些车间底漆被破坏的部分都要机械打磨至St3，之后立刻用太仓兰燕的车间底漆进行修补至20左右)2） Erection joints shall be touch-up with Taicang Lanyan Paint Factorys shopprimer at pre-erection stage or dry dock stage prior to the air tests.PAGE: 3(上层建筑的大焊缝接头在吊装和干船坞的空气试验前要用太仓兰燕的车间底漆进行修补)3） The surface of steel

7、 structure including all welding beads shall be painted as specified hereafter before leak test. However, fillet welding joints and erection seams/butts joints forming tank boundary may be touch-up less than 30 microns of D.F.T. with Taicang Lanyan Paint Factorys shopprimer to prevent corrosion befo

8、re leak test.(所有钢质构件表面包括之后要进行密性试验的焊缝都要进行涂装，然而那些构成舱室密性的焊缝在密性试验前要用太仓兰燕的车间底漆刷涂干膜厚度不能超过30m)2.3 Secondary surface preparation (二次表面处理)1） Secondary surface preparation shall be carried out as below table and A, B, C, D, E in t(二次表面处理方法见下表，其中A, B, C, D, E分别代表以下处理方式：)A: (分段阶段焊接及烧损部位喷砂至Sa2.5级，车间底漆完好部位扫砂至车间底漆

9、残留面积不超过30%)B: (分段阶段焊接及烧损部位打磨至St3级)C: (分段总组合拢后焊接及烧损部位打磨至St3级)D: (分段阶段不处理，合拢后喷砂至Sa2.5级)E: (分段阶段不处理，合拢后打磨至St3级)(部位)(处理等级) 外板(靠船区域除外)A, C 靠船区域D 主甲板A, C 上层建筑外围壁PAGE: 4A, C 上层建筑内表面，机泵舱B, C压载舱(包括首尾尖舱)A, C 货油舱(涂装部分)A, C污油舱和工艺舱D淡水舱D 燃油舱/滑油舱E 直升机甲板A, C2）(表面处理前，应清除油污及其它杂物，对钢板缺陷，焊接飞溅等应进行修补)3） (在二次表面处理前，在分段上的密性焊

10、缝应完成密性试验；对于没有完成密性试验的密性焊缝，在喷砂交验后，应刷涂车间底漆，然后贴压敏胶带，当涂装检验工作结束时，应立即拆除密性焊缝上的压敏胶)4) 总组焊缝及烧损破坏处需打磨处理。对于这些部位的修补，首先将损坏处拉毛呈斜坡状，宽度为50100mm左右，并按油漆明细表的要求逐层修补)2.4 Painting works (涂装作业)2.4.1 Painting color (油漆颜色)1） The finish color shall be decided in accordance with the Owners color standard. (面漆颜色依照船东的颜色标准决定)2） C

11、olors for each coat except finish color shall be decided in accordance with the paint manufacturers recommendation and Builds practice.PAGE: 5(除了面漆之外的各道油漆颜色由油漆服务商的推荐和船厂的惯例来决定)3） Color for machinery and equipment shall be generally in line with manufacturers color scheme. Unless otherwise specified.

12、(机器和设备上的油漆颜色在没有特殊要求的情况下通常按建造厂商的方案)2.4.2 Painting applications(涂装施工)1） Painting works shall be carried out by airless spray. However, hand brush or roller may be used where it is impracticable to use spray.(涂装施工一般采用无气喷涂，在无法使用此方法的部位可以采用刷涂和辊涂)2） Painting works for the parts or spaces which are not spec

13、ified in this specification shall be similar to surroundings or comparable spaces.(在此说明书中未指出说明的区域和部位可以采用邻近区域或相类似区域的涂料进行施工)3） Time schedule for the application of each coat shall be decided according to recoating interval between coats recommended by paint manufacturer .The finish coat shall be appli

14、ed as close up as possible to the launching or delivery.(施工的时间计划应该依照油漆商推荐的复涂间隔来决定，最后的面漆施工应尽可能地在靠近下水或交船的时间进行施工)4） The painting of the exposed of steel structure such as shell outside. Deckhouse ,funnel ,etc, and of living spaces incl. Passages shall be free from sags and runs.(船体外壳、甲板室、烟囱等，以及包括通道在内的住

15、舱外露的钢结构的涂层表面应避免产生流挂和颜色不均匀)5(在使用了指定的涂料后，涂层的损坏部分应在适当时间进行修补，当涂层破损未延伸至钢材表面时，用砂皮纸拉毛后油漆修补至规定的干膜厚度既可；当涂层破损延伸至钢材表面时，进行二次表面处理时用钢丝刷或打磨枪处理至St3，使涂层获得适当的结合力)PAGE: 65) (当淡颜色的环氧涂料用在压载水舱时，影响涂料性能和质量的机械和热损伤处应依照油漆服务商的建议进行修补，但是那些不影响涂层质量的褪色，污点和表面灰尘则不需要修补)2.4.3 (舾装件的涂装施工)1） machinery, electrical equipment, fittings valve

16、s, deck machinery, navigation equipment, furniture and so on shall be painted in accordance with the manufacture standards unless otherwise specified. Equipment shall be well protected to prevent damage to the finished paint. After above machinery, equipment and outfittings are installed, damaged pa

17、rt shall be touched up.(机械、电器设备、配件、阀门、甲板机械、导航设备、备件等除有特别指明外都依据制造厂的标准进行涂装。设备应受到完好的保护，避免面漆的破坏。机械、设备、配件在安装后，如涂层有损坏则需修补)2） The steel outfitting not including pipes shall be primed with IP s intergard 269, to 50 microns of dry film thickness. The epoxy primer to be universally compatible according to appl

18、ication of the specified coating system per each location on “3. Painting Scheme”. (所有铁舾装件不包括管子在内做一度intergard 269底漆50m。该底漆必须与 “3.油漆明细表”中指定的油漆配套有好的相容性)3） The outside of the steel pipes shall be coated with the painting system specified in this specification before installing. For the invisible part o

19、f the pipes outside under U-bolt or pipe support after installation no need to coat any more.(在安装前铁管的外表应按本明细表的要求做好相应的涂层。对于安装后在U型螺栓或管子支架下的不可见部分无需再涂装)4） The surfaces of copper, copper alloy, aluminum alloy, stainless steel, galvanized steel and non-corrosive materials shall not be painted unless other

20、wise specified. (铜、铜合金、铝合金、不锈钢、镀锌件或其他耐腐蚀材料的表面不涂装，除非有另外说明)5） Small steel outfittings manufactured by a subcontractor shall be treated and painted based on Builders practice like as above (2.4.3-2) unless otherwise specified.PAGE: 7(外协的小型钢制舾装件依照2.4.3-2中所写的船厂惯例来进行处理和涂装，除非有另外说明)6） Fixtures adjacent coat

21、ed surface, label plates, rubber gaskets, etc. shall be properly protected during surface preparation and painting. (在靠近涂装施工区域的铭牌、橡胶垫圈等应在表面处理和油漆时加以适当的保护) 2.4.4 Matters to demand special attention for painting (涂装施工时需特别注意地事项)1） Painting works shall not be performed in open air during the period of ra

22、in, snow, fog, dust and also shall not be carried out when the weather conditions may cause condensation i.e. when the relative humidity exceeds 85%, or steel temperature is not higher by at least 3.0 than the dew point.(在露天的环境下，下雨、下雪、有雾、有扬尘的天气不能进行涂装作业，也不能在相对湿度超过85%或钢板表面温度不超过露点3下的条件下施工)2） Dis-colora

23、tion , stains and surface contamination which do not affect the performance and quality of the coating may not be repaired, however detrimental poor appearance of the above of the ship outside, shall be cleaned by means of water, thinner, etc., or otherwise restored as necessary. (不影响涂层性能和质量的变色、污点、表

24、面灰尘不必修补，但影响船舶外观的上述缺陷要用水、溶剂等清洁或用其它可修复的方法进行处理)3） Stripe coat shall be applied after application of each full coat at the edges of small holes (slots, scallops, drain holes, air holes, etc.,) corners of frame and free edges of structural members and welding seams in heavy corrosive areas such as ballas

25、t tanks, peak tanks, fresh water tanks.(在易受腐蚀部位如压载舱、尖舱、淡水舱等中的小孔边缘（狭缝、扇形边、排水孔、通风孔等）结构死角、结构自由边和焊缝在预涂完毕后方进行涂装)4） Technical requirements for painting works such as mixing, thinning ratio, atmospheric temperature, humidity, recoating interval and drying time shall be in accordance with the paint manufact

26、urers product catalogue recommendation.(涂装施工的工艺要求如混合比、稀释率、大气温度、湿度、覆涂间隔、干燥时间应依据油漆公司的产品说明书推荐)2.5 Inspection (检验)PAGE: 81） The condition of secondary surface preparation prior to first coating and the total dry film thickness after final coating shall be inspected by three parties (Builder, Paint maker

27、 and Owner).The clearing condition and dry film thickness of between coats shall be inspected by two parties (Builder and Paint maker). Spot check shall be carried out during Owners patrol inspection randomly.(第一度涂装之前的二次除锈和完工涂层的干膜厚度应由三方（船厂、油漆商、船东）来检验。)(中间各涂层之间的清洁状况与中间涂层的干膜厚度由油漆商和船厂两方面检查，船东可随时抽检。) 2）

28、 Dry film thickness shall not be measured for outfitting, pipe supports, machinery seats, small fittings, structural members and welding beads, etc. owner reserve the authority of spot check.(舾装件，如：管支架、机座、小型舾装件、构件及焊缝的干膜厚度不进行检验。船东保留抽检的权利)3） The 85% of measured points are in accordance with the specif

29、ied thickness or over, and the remaining 15% are at least 85% of the specified thickness.However, for hull and W.T the dry film thickness specified in the painting schedule to be attained on at least 90% of the measuring points and at least 90% thickness of specified one to be attained on remaining

30、10% measuring points except plate edges, etc.(至少有85%的测量点应该达到说明书中所指定的干膜层厚度，剩下15%的测量点至少达到规定厚度的85%) (但是，对于外板及液舱，至少有90%的测量点要达到油漆明细表中指定的干膜层厚度，剩下10%的测量点至少达到规定厚度的90%)4） Pull off test should be applied in Hull, Ballast Tanks, Cargo Tanks, Slop Tanks. About test result: Hull 3Mpa , Tanks 2.5Mpa(外板及液舱需进行附着力试验

31、。结果要求为：外板 3Mpa，液舱 2.5Mp)PAGE: 9PAGE: 9PAGE: 9 上海外高桥造船有限公司共 20 页SWS第 10 页序号NO涂装部位PAINTING AREAS二次除锈等级SECONDARY SURFACE PREPARATION道数COATS涂料名称和编号PAINTS NAME AND QUOTE每道膜厚DFT/COAT(MIC.)颜色COLOUR备注REMARK1Bottom up to ballast waterlineBlock stageSa2.51stIntershield 300 ENA300/A175Bronze2ndIntershield 300

32、ENA301/A175Aluminium3rdIntershield 300 ENA300/A150Bronze2Sea chests and stone of STPBlock stageSa2.51stIntershield 300 ENA300/A150Bronze2ndIntershield 300 ENA301/A150Aluminium3rdIntershield 300 ENA300/A125Bronze4thIntergard 263 FAJ034/A75Light Gray5thInterspeed 340 BQA34150Brown 3Boat berthing areaO

33、ther stageSa2.51stInterzone 505 4502ndInterzone 5054503rdInterthane 990504thInterthane 99050面积0.06上海外高桥造船有限公司共 20 页SWS第 11 页序号NO涂装部位PAINTING AREAS二次除锈等级SECONDARY SURFACE PREPARATION道数COATS涂料名称和编号PAINTS NAME AND QUOTE每道膜厚DFT/COAT(MIC.)颜色COLOUR备注REMARK4Topside and boottopBlock stageSa2.51stIntergard 2

34、69 EGA088/A50RedOther stageSt32ndIntershield 300 ENA300/A150Bronze3rdIntershield 300 ENA301/A150Aluminium4thInterthane 990505thInterthane 990505Weather deckBlock stageSa2.51stIntergard 269 EGA088/A50RedOther stageSt32ndIntershield 300 ENA300/A175Bronze3rdIntershield 300 ENA301/A175Aluminium4thIntert

35、hane 990506Helicopter deckBlock stageSa2.51stInterzone 5054502ndInterzone 5054503rdInterthane 99050Other stageSt34thInterthane 99050面积0.06上海外高桥造船有限公司共 20 页SWS第 12 页序号NO涂装部位PAINTING AREAS二次除锈等级SECONDARY SURFACE PREPARATION道数COATS涂料名称和编号PAINTS NAME AND QUOTE每道膜厚DFT/COAT(MIC.)颜色COLOUR备注REMARK7Helicopte

36、r deck supports and the back surface of helideckBlock stageSa2.51stIntergard 269 EGA088/A50RedOther stageSt32ndIntershield 300 ENA300/A150Bronze3rdIntershield 300 ENA301/A150Aluminium4thInterthane 990508Outside superstructureBlock stageSa2.51stIntergard 269 EGA088/A50RedOther stageSt32ndIntershield

37、300 ENA300/A150Bronze3rdIntershield 300 ENA301/A150Aluminium4thInterthane 990509Cargo oil tanks (tank bottom and up to 2.0m,tank ceiling and below down to 2.0m)Block stageSa2.51stIntergard 403 KBA400/A150Buff2ndIntergard 403 KBA402/A150Gray10Slop tanks and process tanks & Scum. TkOther stageSa2.51st

38、Intergard 403 KBA400/A150Buff2ndIntergard 403 KBA402/A150Gray面积0.06上海外高桥造船有限公司共 20 页SWS第 13 页序号NO涂装部位PAINTING AREAS二次除锈等级SECONDARY SURFACE PREPARATION道数COATS涂料名称和编号PAINTS NAME AND QUOTE每道膜厚DFT/COAT(MIC.)颜色COLOUR备注REMARK11Ballast tanks include fore and after peak tanksBlock stageSa2.51stIntergard 403

39、 KBA400/A175Buff2ndIntergard 403 KBA402/A175Gray12Void space and cofferdamBlock stageSa2.51stIntergard 403 KBA400/A150Buff2ndIntergard 403 KBA402/A150Gray13Freshwater tanksOther stageSa2.51stInterline 850 TLA850/A100White2ndInterline 850 TLA851/A100Gray3rdInterline 850 TLA850/A100White14Ventilation

40、ducts insideBlock stageSt31stIntergard 400 EPA001/A100Dark Gray2ndIntergard 400 EPA003/A100Silver Gray15Ventilation ducts outsideBlock stageSt3Same as surrounding16Torch tower external (10m below top )Block stageSa2.51stInterzinc 22 QHA028/A75Gray2ndIntertherm 50 HTA09725Aluminium3rdIntertherm 50 HT

41、A09725Aluminium面积0.06上海外高桥造船有限公司共 20 页SWS第 14 页序号NO涂装部位PAINTING AREAS二次除锈等级SECONDARY SURFACE PREPARATION道数COATS涂料名称和编号PAINTS NAME AND QUOTE每道膜厚DFT/COAT(MIC.)颜色COLOUR备注REMARK17Torch tower external (the rest area)Block stageSa2.51stIntergard 269 EGA088/A50Red2ndIntershield 300 ENA300/A150Bronze3rdInte

42、rshield 300 ENA301/A150Aluminium4thInterthane 9905018Sea water pipe system insideSa2.51stIntershield 300 ENA300/A150Bronze2ndIntershield 300 ENA301/A150Aluminium19Sea water pipe system outsideSa2.51stIntershield 300 ENA300/A100Bronze2ndIntershield 300 ENA301/A100Aluminium20Cargo oil pipes & inert ga

43、s pipe system insideSa2.51stIntergard 403 KBA400/A125Buff2ndIntergard 403 KBA402/A125Gray 21Cargo oil pipes & inert gas pipe system outsideSa2.51stIntershield 300 ENA300/A100Bronze2ndIntershield 300 ENA301/A100Aluminium22High temperature pipe exterior surface behind insulationSa2.51stInterzinc 22 QH

44、A028/A75Gray2ndIntertherm 891 HTA00215Aluminium面积0.06上海外高桥造船有限公司共 20 页SWS第 15 页序号NO涂装部位PAINTING AREAS二次除锈等级SECONDARY SURFACE PREPARATION道数COATS涂料名称和编号PAINTS NAME AND QUOTE每道膜厚DFT/COAT(MIC.)颜色COLOUR备注REMARK23Fire equipment and life equipmentManufacturers standard24Weathered wooden outfittingsManufact

45、urers standard25Steel outfitting on weather deckBlock stageSt31stIntergard 26950Other stageSt32ndIntershield 3001503rdIntershield 3001504thInterthane 9905026Bilge tank,bilge well,waste oil tank and sewage tank etc.Block stageSa2.51stIntergard 403 KBA400/A175Buff2ndIntergard 403 KBA402/A175Gray27Ship

46、s name,draft marks and shell marksBlock stageSa2.51stSame primer as surroundingOther stageSt32ndInterthane 9905028Fueloil,diesel oil and lube oil tanksOther stageSt3Anti-rust oil29Tank top and walls below the steel floor in engine roomBlock stageSt31stIntergard 403 KBA400/A150Buff2ndIntergard 403 KB

47、A402/A150Gray面积0.06上海外高桥造船有限公司共 20 页SWS第 16 页序号NO涂装部位PAINTING AREAS二次除锈等级SECONDARY SURFACE PREPARATION道数COATS涂料名称和编号PAINTS NAME AND QUOTE每道膜厚DFT/COAT(MIC.)颜色COLOUR备注REMARK30The walls and ceiling above the steel floor in engine roomBlock stageSt31stIntergard 400 EPA001/A100Dark GrayOther stageSt32ndI

48、ntergard 400 EPA003/A100Silver Gray3rdIntergard 740 EC series 5031Engine room behind insulation steel surfaceBlock stageSt31stIntergard 400 EPA001/A100Dark GrayOther stageSt32ndIntergard 400 EPA001/A50Dark Gray32Engine room deck and flatBlock stageSt31stIntergard 400 EPA001/A100Dark GrayOther stageS

49、t32ndIntergard 400 EPA003/A100Silver Gray3rdIntergard 740 EC series5033Deck under deck composition and cementing in engine roomNo painting面积0.06上海外高桥造船有限公司共 20 页SWS第 17 页序号NO涂装部位PAINTING AREAS二次除锈等级SECONDARY SURFACE PREPARATION道数COATS涂料名称和编号PAINTS NAME AND QUOTE每道膜厚DFT/COAT(MIC.)颜色COLOUR备注REMARK34In

50、side boiler and pump room34.1Bare steel of wall and ceilingBlock stageSt31stIntergard 400 EPA001/A100Dark GrayOther stageSt32ndIntergard 400 EPA003/A100Silver Gray3rdIntergard 740 EC series5034.2Wall and ceilings behind insulationBlock stageSt31stIntergard 400 EPA001/A100Dark GrayOther stageSt32ndIn

51、tergard 400 EPA001/A50Dark Gray34.3Bare steel floorBlock stageSt31stIntergard 400 EPA001/A100Dark GrayOther stageSt32ndIntergard 400 EPA003/A100Silver Gray3rdIntergard 740 EC series5034.4Deck under deck composition and cementingNo painting面积0.06上海外高桥造船有限公司共 20 页SWS第 18 页序号NO涂装部位PAINTING AREAS二次除锈等级SECONDARY SURFACE PRE