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1、 本科毕业论文(设计)翻译 题 目 新型超声波洗碗机 学 院 制造科学与工程学院 专 业 机械设计及其自动化 学生姓名 学 号 0843021320 年级 08 指导教师 教务处制表二o一二年五月二十八日on the role of geometry in mechanical designvadim shapiro herb voelckerthe sibley school of mechanical and aerospace engineering, cornell university, ithaca, new york, usaa complete design usually s

2、pecifies a mechanical system in terms of component parts and assembly relationships. each part has a fully defined nominal or ideal form and well defined material properties. tolerances are used to permit variations in the form and properties of the components, and are used also to permit variations

3、 in the assembly relationships. thus the geometry and material properties of the system and all of its pieces are fully defined (at least in principle). henceforth we shall focus on geometry and, for reasons that will become evident, will not deal with materials despite their obvious importance.mech

4、anical systems specified in the manner just described meet functional specifications that appeared initially as design goals. the process of design can be thought of as generating the geometry the breakdown into components with coarsely specified geometry, and then the detailed specification of the

5、component forms and fitting relationships. design seems to proceed through simultaneous refinement of geometry and function i. an important line of design research seeks scientific models for this refinement process and systematic procedures for improving and perhaps automating it.at present we have

6、 tools for dealing with two widely separated stages of the refinement process.for single parts, function is usually specified through loads on pieces of surface (e.g. a force distribution over a support surface, a flow rate through an orifice, a radiation pattern over a cooling fin); specification o

7、f the solid material that pro-vides a carrier for the pieces of surface may be viewed as a constrained shape optimization process.at the higher level of unit functionality, where one deals with springs, motors, gear boxes, heat exchangers, and the like, geometry usually is abstracted into real numbe

8、rs if acknowledged at all, and function is cast in terms of ordinary differential or algebraic equations (for heat flow, motor torque as a function of field current, and so forth).systems of such equations describe the composite functionalism of networks of functional units. there is a big gap betwe

9、en these islands of understanding, and intermediate stages of abstraction are needed which acknowledge the partial geometry and spatial arrangement topology of subassemblies. broadly speaking, geometry is faring badly in contemporary design research; many investigators either sweep it under the carp

10、et ordeal with it syntactically, e.g. through features defined in ad hoc ways. clearly we need more systematic ways to address the relationship between geometry and function, and we suggest below some initial steps toward this goal.energy exchange as a mechanism for modeling mechanical functionmecha

11、nical artifacts interact with their environments through spatially distributed energy ex-changes, and we argue below that mechanical functionalism can be modeled in terms of these exchanges. the initial cast of the argument draws heavily on seminal work by henry paynter 2.we shall regard mechanical

12、artifacts as systems that range from single solids or fluid streams, which usually are the lowest level of natural system that exhibit important properties of mechanics, to complex assemblies of solids and streams. a closed boundary, which may be physical or conceptual, is a distinguishing character

13、istic of a system: the sys-tem lies within (and partially in) the boundary, the environment lies outside, and interaction occursthrough the boundary. we distinguish the following:s : the physical system under discussion;8s : the boundary of s;v : a spatial region containing s whose complement isthe

14、environment;8 v : the boundary of v.s may coincide with v, and 8s and 8 v are closed surfaces (usually 2-mainfolds) in e 3. we distinguish s from v because s may be partially or wholly un-known (recall that this note is about design) but bound able by a known v. the principle of continuity of energy

15、 applies tall levels of system abstraction. if no energy is generated by the system, thenthe surface integral on the left describes the total energy flux (instantaneous power) through the boundary; p is a generalized poynting vector describing the instantaneous rate at which energy is transported pe

16、r unit area, and n is the normal at a point in the boundary 8 v. on the right, oe/ot is the(volumetric) density of energy stored in the system, and g is the rate of energy loss or dissipation. a system interacts with its environment by ex-changing energy through its physical boundary: for example, b

17、y radiating energy stored in the system over a portion of its area, or by providing support to an external mating part and thereby inducing storage of deformation energy in the system. the sub-sets of the physical boundary over which such ex-changes occur will be called (following paynter) energy po

18、rts. if s is the physical boundary subset (piece of surface) associated with the it u port, thenthus the total energy flux through the boundary is as um of signed fluxes through the ports. we note that a boundary subset si may belong to several ports, and that body forces, such as those induced by g

19、ravitational and magnetic fields, may be accommodated by taking s as the associated port.geometrical and functional refinement in the limitthe left side of eq. (2a) specifies energy exchanges through the systems ports and requires that the flux vector(s) and port geometries be known. the terms on th

20、e right cover internal energy (re)distribution and/or dissipation. the physical effects implied by these terms depend on the energy regime(s) and the geometry of the system; there may be rigid body motion, elastic or plastic deformation, temperature redistribution, and so forth. mathematical evaluat

21、ion requires the solution of 3-d boundary- and/or initial-value problems. very marked simplifications ensue if one assumes that 1) the ports are spatially localized and idealized so that the integrals on the left of eq. (2a)may be evaluated individually to yield terms pi, and2) internal energy stora

22、ge and dissipation are similarly localized in disjoint discrete regions, thereby permitting the right-hand integrals to be decomposed into sums of local integrals which may be evaluated individually. with these assumptions, eq. (2a) may be rewrittenwhere pi is the power through the discrete port, e

23、is the instantaneous energy stored in the discrete region, and gk is the dissipation rate in the k discrete region. a limiting form of this refinement(in paynters terminology-reticulation) is a dirac-delta limit wherein the ports shrink to spots of zero area and the volumetric regions shrink to poin

24、t masses, idealized resistors, and the like. equation (3) is the basis for paynters energy bond diagrams, or bond graphs. it describes a sys-tem that may transfer, transform, store, and dissipate energy through elements whose geometry has been refined into a few real numbers-the spatial l positions

25、of the discrete ports and lumped regions(which generally are not carried in bond-graph representations), and integral characterizations of the discrete ports and regions (for example the value, in kilograms, of a point mass). this higher view enables one to analyze the dynamics of the idealized (dis

26、creet) system, but one can deduce little about the geometry of feasible distributed (i.e., real) systems from such analyses; essentially all geometry must be induced. apparently we have gone too far, i.e., have thrown away too much geometry.fig. (1) design of simple brackettoward an appropriate role

27、 for geometry we would like to step back from the limiting refinement just discussed, where all notions of form have been lost, and includes in the problem some continuous geometry-but not the full-blown field problem covered by eq. (i) unless this is unavoidable. we shall suggest below three princi

28、ples governing the interaction of form and function that we believe will yield geometrically well defined (but not necessarily optimum) designs. a simple but common example drawn from practice-design of a bracketwill motivate the discussion (fig. 1).the design begins with three holes of known diamet

29、er and configuration that are to be carried by an unknown solid (fig. la); these mate with other parts (two screws and a pivot pin). bosses are created to contain the holes (fig. lb) because of concern about interference with other components passing between the holes. finally the holes and bosses a

30、re bound together into a single part as in figs. lc and ld, with the final shape being governed by criteria for clearance, strength, weight, and aesthetic and manufacturing simplicity. two simple but important inferences may be drawn from the example. firstly, the initial holes(plus some implied con

31、straint surfaces in the third dimension) are the brackets energy ports; they are fully specified geometrically and specify by implication what the bracket is to do-maintain the relative position of ports whose geometry admits rotational motion. in principle the associated energy regimes(force, torqu

32、e: elasticity) can be fully specified as well, but in practice they are often only implied or understood. secondly, the remaining geometry is discretionary but constrained by requirements that the holes be bound into a connected solid, that the solid not interfere with other components, and so forth

33、. we note that, at the single-component level of the bracket, shape optimization usually does require solution of the full 3-d field problem covered by eq. (2a). fig (2) position-fixing of the character bracketfrom this example and others we induce: principle 1. a systems function is determined by i

34、ts energy ports, which are generally subsets of its physical boundary, and the energy regimes operating on those ports; both should be fully defined. the remaining geometry of the system is discretionary provided that 1) it admits at least one physical realization of the system that satisfies the po

35、rt specifications, and 2) other external constraints, e.g. on overall size, are met. principle 2. energy exchanges within a system al-ways may be represented independently of geometry, e.g. via bond graphs. figure 2 shows the position-fixing capabilities of the bracket represented (non uniquely) by

36、ideal springs attached to the locally rigid ports. this representation of the brackets partial functionalism assumes ideally elastic behavior, and this assumption should be checked, e.g. by finite-element analysis, as the brackets final shape is being determined. figure 3 shows a slightly more compl

37、icated sys-t e m - a n indicator that senses pressure via an orifice (port) of known geometry, and displaces a rotary indicator correspondingly. the output indicator is a port because we require that it be able fig(3) a pressure measure systemto do work on the environment, e.g. overcome specified re

38、straining torques over a defined range of travel, and hence its geometry must be defined. the system also has a third support port. the systems primary function is represented internally by a pres-sure/torque transformer and a rotary spring which are shown as bond graph elements in the style of ulri

39、ch and searing 3, but this representation is not unique; it may be replaced with other, arbitrarily elaborate arrangements of idealized elements having the same input/output functionalism plus other paths that terminate internally. equation (4) provides the rationale for principle2. the essential id

40、ea is that the port flow on the left of eq. (2a) may be handled internally (the right-hand integrals in e q. (2a) in many ways.if we are assured by principle i, or simply assume, that internal solutions exist, then we may reticulate the internal geometry and deal with integral quantities as in eq. (

41、3).principle 3. principles 1 and 2 must hold for all subsystems defined on combinatorial decompositions of a system. principle 3 provides means for the simultaneous refinement of geometry and function. it enables complicated systems to be decomposed recursively into functional subsystems provided th

42、at one defines the ports as one proceeds. the limiting combinatorial refinement is single parts, and at this level one must solve the field problem of eq. (2a) to obtain complete geometric specifications.concluding remarksthe thoughts above are aimed at finding means to establish for geometry an app

43、ropriate formal role in a theory of mechanical design. it seems obvious to us that geometry should have such a role, but the work needed to establish it has barely begun.epilogue remarks on features this work grew out of a several-month effort to characterize geometric features in a formal man-n e r

44、 w a n effort that largely failed. the effort was motivated by the fact that mechanical design and manufacturing are often discussed and done in terms of features, but there are no agreed view son what features a r e or d o 4. (slots, fibs, webs, and shafts, are typical features; all involve geometr

45、y in one way or another.)we began with a conjecture: a geometric feature may be defined as a geometric idealization of a port for energy exchange in a defined regime. (this notion is appealing because it implies that a systems feature-set specifies all of the geometry needed to define the systems in

46、teractions with its environment; the remaining geometry is determined by constraints and optimization.) we then proceeded to show that the conjecture is formally consistent in design, manufacturing, and inspection applications. in machining, for example, geometric features maybe associated with the

47、boundary of the removed material; the energetic process is machining itself, whose dynamics are reasonably well understood in a macroscopic sense. clamping features may be de-fined primarily through elastic energy storage, inspection features through the energetic exchange involved in the measuremen

48、t process, etc. but a sour explanations grew increasingly contrived and our difficulties with solid and other non-surface features mounted, we began to sense that features could not be defined in any universal system other than a purely syntactic system. currently we believe that features are simply

49、 in-formation structures that represent, often in parametric form, known solutions to local problems. while a syntactic structure can be imposed on them, their underlying semantics can vary widely and need not involve particular kinds of geometry, or indeed any geometry at all. however, if a feature

50、 is to be used properly, a feature-context must be supplied the technical conditions and criteria that led to the solution the feature represents. given the feature-context (e.g., as domain knowledge in a de-signers head) and appropriate reasoning power to adapt the solution to the current problem,

51、features can be very effective; their popularity among human designers attests to this. recent work by duffey and dixon 5 illustrates that features can be used in automatic design when feature-contexts and appropriate reasoning power are provided. (the handling of features by duffey and dixon seems

52、ad hoc, but ad-hockey may be intrinsic if our current permissive view of features is correct.) features can be dangerous when used without their contexts and appropriate reasoning power, as nonsense designs produced by certain automatic design systems illustrate. finally, we wish to point out that t

53、he characterization of features as known solutions to local problems places strong constraints on schemes for combining features to make new features. a feature combination makes sense only if it can be shown to be a valid solution to a well defined local problem. but even determining the domain of

54、the combination problem as a function of its c o m p o n e n t do-mains may p r o v e very difficult. acknowledgmentsthe work reported here was supported in part by the general motors corporation under its corporate fellowship program, and by the national science foundation under grant mip-87-19196.

55、references1. alexander, c., notes on the synthesis of form, harvard university press, 19642. paynter, h.m., analysis and design of engineering systems, mit press, 19613. ulrich, k.t. and searing, w.p., conceptual design: syn-thesis of system of components, 1987asme winter annual meeting, ped vol. 25

56、4. report of the workshop on features in design and manufacturing, february 26-28, 1988 university of california, los angeles5. duffey, m.r. and dixon, j.r., automating extrusion de-sign: a case study in geometric and topological reasoning for mechanical design, computer-aided design, vol. 20, no.10

57、, pp. 589-596, december 1988几何在机械设计中的作用vadim shapiro, herb voelcker*the sibley school of mechanical and aerospace engineering, cornell university,ithaca, new york, usa一个完整的设计通常指定一个机械系统的零部件和装配关系。每个部分都有一个完全定义的名义或理想的形式和定义良好的物质属性。公差是用来允许组件的形式和性质的变化,也用来允许在装配关系的变化。因此,该系统的几何形状和材料的性能和其所有的作品都完全定义(至少在原则上)。今后,

58、我们将集中几何,将成为明显的原因,将不会处理的材料,尽管其重要性显而易见。描述的方式在指定的机械系统只是满足最初出现作为设计目标的功能规格。在设计过程中,可以被认为是“生成几何”与粗糙指定的几何体划分成组件,然后组件的形式和拟合关系的详细规范。设计似乎着手,通过几何形状和功能的同时细化。细化过程和改善,或许自动化系统的程序设计研究的一个重要防线,旨在科学模型。目前,我们有两个相距甚远的细化过程中的阶段处理工具。为单件,功能件表面上的负载(如支持表面的受力分布,通过孔板的流量,通过冷却鳍的辐射模式)规范,提供了坚实的物质通常被指定通过表面件的,承运人可以被看作是受约束的形状优化过程。1对单件而言,功能件表面上的负载(如支持表面的受力分布,通过孔板的流量,通过冷却鳍的辐射模式);固体材料的规范通常规定通过亲比德斯载体表面的碎片可以被看作是一个约束的形状优化亲过程。在更高层次的“单位的功能,”其中一个弹簧,马达,齿轮

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