BTPLpresentation印工厂学习课程

1、1 1956 Bonfiglioli is founded in Bologna by Clementino Bonfiglioli, the companys current Chairman.1964 The RAE series dual-stage planetary gear unit is designed and patented.1975 Acquisition of Trasmital, a manufacturer of planetary gear units for diggers, road pavers and wind turbines.1982 Bonfigli

2、oli starts its internationalization strategy, leading to the opening of branch offices worldwide. 1999 The Bonfiglioli Transmission Pvt Ltd.factory is opened in Chennai, India. 2006 Bonfiglioli celebrates its 50th anniversary: confirmation of the companys success. Bonfiglioli Milestones “Today the c

3、ompany has production plants and branches in 14 countries, with a global workforce of more than 2500 and a turnover in excess of Euro 610 million.”第1页/共32页第一页，编辑于星期五：十二点 二十四分。BTPL Germany Italy Slovakia Vietnam Australia India Brazil Canada China England France New Zealand Singapore Greece South Afr

4、icaSweden USA Turkey Bonfiglioli Manufacturing Locations Bonfiglioli Sales OfficesSupply from BTPL第2页/共32页第二页，编辑于星期五：十二点 二十四分。3BTPL overviewTurn over51 millon euro Employees450 Built up area 17,000 sqmArea for expansion 19, 892 sqmTotal investment 70 million euro 第3页/共32页第三页，编辑于星期五：十二点 二十四分。4Quality

5、 Policy Bonfiglioli Transmissions pvt. Ltd. Quality Policy is to consistently and continually accomplish the strategic and improved goals of “On Time Delivery ”, Systematic Up gradation of Products, Quality, and Services, with the accent at all times on, One level of International Quality, the produ

6、ct reliability and a “Total Customer Satisfaction”.第4页/共32页第四页，编辑于星期五：十二点 二十四分。5BTPL Products2000AS Inline Helical Gear Box Production- Industrial application2001TA Production / Indigenization - Industrial application2003 & 04300 series Production / Indigenization-Industrial application2005Indus

7、trial gear boxes and sub assemblies to planetary gear boxes 2006Planetary gear boxes for Windmill Application第5页/共32页第五页，编辑于星期五：十二点 二十四分。6BTPL Manufactured products 2000AS Inline Helical Gear Box Production- Industrial application2001TA Production / Indigenization - Industrial application2008 &

8、09300 series planetary gear boxes for Industrial/ Windmill application2006700 MT series gear boxes wind mill application . 2009-2010Start up activities of mobile gear box production. 第6页/共32页第六页，编辑于星期五：十二点 二十四分。7About BTPL BTPL manufacturing activity started in the year 2000 and has successfully com

9、pleted 10 years of operations and sold over 1.8 million gearboxes/ geared motors . BTPLs core competency is to make Geared Motors for Industrial , planetary Gear boxes for mobile and Wind Mill applications and export to parent company and customers outside India. BTPL has a strategic position in its

10、 Group in terms of Product Realization to meet customer requirements and operates on common SAP platform with parent company. BTPL has achieved Market Leadership in its domain of operations, in short span of Ten years and have won the confidence of Domestic and International Customers.第7页/共32页第七页，编辑

11、于星期五：十二点 二十四分。8 BTPL has World Class Manufacturing facilities such as Machining centers, Gear Manufacturing equipments for production of Pinion Shafts, Housings, Planet Carriers Sun GearsPlanet Gears etc, etc., The technology behind the manufacturing and inspection / testing are inline with the Inte

12、rnational Quality standards established by Trasmital Bonfiglioli.BTPLs manufacturing Capabilities specific Mobile Gear Boxes 第8页/共32页第八页，编辑于星期五：十二点 二十四分。9BTPLs Assembly Capabilities specific Mobile Gear Boxes BTPL assembly has got the following facility to produce the mobile application gear boxes.

13、Main Assembly, Output Sub Assembly , Reduction Stage Assembly Run test and Air Leak Test facilities Paint Shop facilities. Assembly testing , electrical motor & hydraulic motor testing facility It has got a capacity to produce& assemble 2000 mobile and planetary Gear boxes / month 第9页/共32页第九

14、页，编辑于星期五：十二点 二十四分。10Validations The product and the process undergoes two tier validations BTPL ( Chennai) & Trasmital Bonfiglioli (Italy) Training& verification requirements of assembly is provided by Trasmital Bonfiglioli - Italy . Periodical audits on parts and the assembly also conducted

15、 by Trasmital Bonfiglioli Italy. 第10页/共32页第十页，编辑于星期五：十二点 二十四分。11Manufacturing Capabilities 第11页/共32页第十一页，编辑于星期五：十二点 二十四分。12Production FacilitiesHMC第12页/共32页第十二页，编辑于星期五：十二点 二十四分。13Production machines 第13页/共32页第十三页，编辑于星期五：十二点 二十四分。14Production machines第14页/共32页第十四页，编辑于星期五：十二点 二十四分。15BTPL Manufacturing

16、 BTPL manufacturing facilities have been well integrated with the capability to produce Geared parts,( including pinion shaft manufacturing Housing , complete Heat treatment & assembly and testing. It has its key personnel trained at Bonfiglioli- Italy Product design, manufacturing concept are r

17、eceived from Head Quarters. BTPLs manufacturing facilities are flexible in nature and provide adequate back-up resources. The product manufacturing plan is integrated with Bonfiglioli, both for process and conformance. It has two tier approval process for the parts and assembly prior to usage. BTPL,

18、 has a two tier approach to its manufacturing and supplier base development. 第15页/共32页第十五页，编辑于星期五：十二点 二十四分。16World Class Manufacturing FacilitiesEquipmentMakeTo produce Turn Mill CentersMazak IntegrexHorizontal / Vertical / Turning CentersMazakInternal / External GrindersStuders / VoumardGear Manufa

19、cturing gear cutting, shaving, gear grinding Gleason / Pfauter / Reishauer第16页/共32页第十六页，编辑于星期五：十二点 二十四分。17BTPL Production FacilitiesEquipment GroupNo. ofMachinesNew ExpectedBroaching31Gear Grinding41Gear Shaping21Heat Treatment61HMC5-Hobbing92ID Grinding3-OD Grinding6-VTL1-VMC2-Turning Centres6-Turn

20、 Mill Centres - Mazak / Integrex41Gear shaving 41第17页/共32页第十七页，编辑于星期五：十二点 二十四分。18Mobile equipment Components Manufactured in BTPL第18页/共32页第十八页，编辑于星期五：十二点 二十四分。19Assembly and paint shop capabilities第19页/共32页第十九页，编辑于星期五：十二点 二十四分。20Assembly & Paint Shop第20页/共32页第二十页，编辑于星期五：十二点 二十四分。21Assembly of mo

21、bile Gear Box 第21页/共32页第二十一页，编辑于星期五：十二点 二十四分。22BTPL Assembly FacilitiesEquipment GroupNo. of MachinesInput Sub Assy2 Output Sub Assy4Planetary Sub Assy4 Main Assy & Testing4Test Bench1Paint Shop1第22页/共32页第二十二页，编辑于星期五：十二点 二十四分。23Mobile Application JCB ( India) - 700 T - slew drives Codes already

22、under development 2T 261608090 7T 09 2 F * LE 1 S 009 A 17 T BR TS 2T 709 T 20 16 A 01 7T 09 2 FXLE S 022 A 16.9 Y 10 T VJ U 22C第23页/共32页第二十三页，编辑于星期五：十二点 二十四分。24BTPL Production volumes 第24页/共32页第二十四页，编辑于星期五：十二点 二十四分。QUALITY ISO 9001 Certified since Dec 2001(ISO 9001:2008 from Jun09)第25页/共32页第二十五页，编辑

23、于星期五：十二点 二十四分。26Quality Equipments MICRO SCOPESPECTROGEAR TESTER第26页/共32页第二十六页，编辑于星期五：十二点 二十四分。27Some of the Quality Equipments CMM2Gear Tester2Digital Height Gage3Microvickers1Microscope2Magnetic Particle Inspection2Roundness Tester1Profile projector 1Linear measuring instrument 1Profilometer (Expe

24、cted shortly) 1第27页/共32页第二十七页，编辑于星期五：十二点 二十四分。28Quality Assurance ( including metallurgy ) Incoming InspectionMetallurgyInprocess (M/c)AssemblyCalibrationQuality SystemsAuditCertificateDimensional Inspection for Regular Products New Products Supplier EvaluationSupplier Visits New Product InspectionG

25、RN ClosureVendor NotificationsInspection of Bar / Casting / Forging / External Heat TreatmentInspection of Inhouse Heat TreatmentInspection of New ComponentsSupplier EvaluationSupplier VisitsFirst Off Inspection for Every Setup / MachinePatrol inspectionNew Samples Inspection / BRI / TB / Internal F

26、eedbackProcess Capability Studies and feedbackFinal InspectionGear box approval 1st off and periodical approvalBatch approval for the painted gear box. audit of the gear box Customer Complaint Analysis & ActionsCalibration of Measuring Equipment (Internal)Coordination for External Calibration of Measuring EquipmentPlanning for New Gage ProcurementInternal Audit Planning & ExecutionMRM PlanningCoordinate for External AuditsFocus on Improvement of QMSIssue &