日本光荣电动执行器UnicManual

1、日本光荣 UNIC 电动执行器 操作手册UINC 系列 旋转型UNIC-Z,05UNIC-10UNIC-20,40UNIC-60,100,150,200（深圳市德美森科技有限公司）（ 传真） : +86-755-26471605POST CODE（邮编）：518054demeisenQQ ： 8 1 585629 1CHINA AGENT （中国代理商）SHENZHEN DEMEISEN SCIENCE & TECHNOLOGY CO,. LTD. TEL （电话） : +86-755- 26471606, 33641458FAXMOBILE PHONE （手机） :+86 -1 89

2、22 8114 28 EMAIL （电子邮件） : demeisen MSN: WEBSITE （网址） : ACT-U01E-2ELECTRIC ACTUATORUnic SeriesROTARY TYPEUnic -乙 05Unic - 10Unic - 20, 40Unic 60, 10050, 200OPERA TION MANUALKoei Industry Co., Ltd.ACT-U01E-2FOR YOUR SAFETYIn order for better and safety use of the product for a long period, please obse

3、rve this “ WARNING and CAUTION “ carefullyHere are the specification and operation manual for the product to prevent suffering injury or loss by accidentsThe contents are divided into "WARNING" and "CAUTION'9 for different degree of risks.* Please strictly observe them, as both of

4、 them are very important for your safety.Improper handling of the product disregarding the notes under thismark may cause injury or death to a man./j CAUTION:Improper handling of the product disregarding the notes under thismark may cause injury or material loss.A WARNINGThis product is not of explo

5、sion-proofDo not use it in the environment with flammable gas (gasoline etc.) or corrosive gasDo not dismantle the actuator from the valve during power operation.Do not make wiring work when power is being supplied/f CAUTION* Do not drop the product or give a shock to the product, lor it may cause d

6、efects to the produc仁* Do not get on the actuator, or it may cause defects or an accident.* Do not make wiring work in the rain or in splashing water.o CONTENTS O1. GENERAL2. CONFIGURATION2-1 Configuration and names of parts2-2 Unic-Z, 052-3 Unic-102-4 Unic-20? 402-5 Unic-60, 100, 150, 2003. SPECIFI

7、CATION4. INSTALLATION4-1 Installation place4-2 Ambient temperature, fluid temperature5. ASSEMBLY WITH A VALVE6. WIRING61 Power and input signals6- 2 Wiring work7. POWER SOURCE AND CIRCUITS7- 1 Power source7- 2 Fuse and breaker7- 3 Circuit diagram8. ADJUSTMENT8- 1 Limit switches and position meter8-

8、2 Intermediate limit switch (option)8-3 Potentiometer (option)8- 4 Mechanical stop9. TEST OPERATION9- 1 Manual operation9- 2 Power operation10. MAINTENANCE / INSPECTION11. TROUBLE SHOOTINGOPTIONAL EXTRASACT-U01E-21. GENERAL"Unic Series" is a super high quality quarter-turn rotary type elec

9、tric valve actuator for on/off and intermediate position service.X FEATURES* Compact and light* Easy of installation and maintenance* Simple structure with fewest trouble* Manual operation by crank handle* Fhennal protection from motor burn-out* Terminal block for simple wiring* Water tightness to N

10、EMA-4X (to IP-66)2. CONFIGURATION2-1 Configuration and names of parts1ACT-U01E-2#ACT-U01E-2NoName1Body: NENLA 4X Housing2Gear Cover3Valve Position Indicator4Limit Switch / Pot Cover5Conduit6Terminal Strip Cover7Manual Over Ride Socket8Output Shaft (Male)9O/R Socket Dust Cover2ACT-U01E-22-2 Unic-乙 05

11、 Configuration7I II II I®8G 34 十 34.o nCMIO2LUnfe-0Tew;4ACT-U01E-22-4 Unic-20, 40 Configuration2-5 Unic-60? 1009 150, 200 ConfigurationCO1 50U-200A3034820 1205U-6O. 1 00U-1 g 200c1371 48.502422S3.5181 El 9 9.6二彳.IIJI"A£ X5GF6ACT-U01E-23. FUNCTIONAL SPECIFICATION*MODELITEMJUnic-ZUnic-0

12、5Unic-10Unic-20Unic-40RATED VOLTAGEAC100/110V±10% (50/60 Hz)AC115/120V ±10% (5Q/60 Hz)AC200/220V±10% (50/60 Hz)AC230/240V±10% (50/60 Hz)RATED CURRENTAC100/110V0.7/0.9A0.65/0.70A1.1/1.2A1.8/2.0AAC115/120V0.6/0.7A0.6Q/0.65A1.Q/1.1A1.6/1.8AAC200/220V0.4/0.5 A0.35/0.40A0.55/0.60A0.9/

13、1.0AAC230/240V0.25/0.30A0.30/0.35A0.5CV0.55A0.7/0.9AOUTPUT SHAFT TORQUE9.8Nm(lkgf-m)39Nm(4kg f-m)98N-m(lOkgf-m)196N*m(20kgf-m)392N-m(40kgf-m)OPERATION SPEED4/3.3sec(50/60IIZ)15/12.5sec(50/601-Iz)3025sec(50/601-Iz)MOTOR8W E-class20W E-class30W E-class90W E-classOPERATION ANGLE0-90°PROTECTORTherm

14、al protectorAMBIENT TEMPERATUREAmbient temperature within : -2555°CINSULATION RESISTANCE1 OOM 办500DCWITHSTAND VOLTAGE1500V AC/1 minuteMANUAL OPERATIONCrank handle attachedSTOPMechanical type(OPEN/CLGSE)ENCLOSURE PROTECTIONWater tightness NEMA-4X(to IP-65)MOUNTING ANGLEFrom vertical to horizonta

15、l anglesPOSITION DETECTIONOPEN/CLOSE limit switchesBODY KIATERIALDie cast AluminumCOATING COLORSilver gray N-6CONDUIT ENTRANCEPl/2x 1 witliresin connectorWEIGHT2.3kg4.5kg7.8kg&5kgACT-U01E-2MODELITEMUnic-60Unic-103Unic-150Unic-200RATED VOLTAGEAC110/110V±10% (50/60 Hz) AC115/120V±10% (50

16、/60 Hz) AC200/220V± 10% (50/60 Hz)AC230/240V±10% (50/60 Hz)RATED CURRENTAC100/110V1.8/2.0A2.9/3.0A3.4/3.5A3.4/3.5AAC115/120V1.7/1.9A2.6/2.8A3.2/3.4A3.2/3.4AAC200/220V1.0/1.1 A1.5/1.6A1.8/1.9A1.8/1,9AAC230/240V0.9/1.0A1.3/1.4A1.6/1.7A1.6/1.7AOUTPUT SHAFT TORQUE588N-m(60kgf-m)981Nm(lOOkgf-n)

17、1471N-m(150kgf-m)1961N-m(200kg f-m)OPERATION SPEED30/25sec(50/60Hz)45/3 8sec(50/60Hz)60/5 Osec(50/60Hz)MOTOR90W E-class100W E-classOPERATION ANGLE0-90。PROTECTORThermal protectorAlvIBIENT TEMPERATUREAmbient temperature within :2555°CINSULATION RESISTANCE100MQ/500DCWITHSTAND VOLTAGE1500V AC/1 min

18、uteMANUAL OPERATIONCrank handle attachedSTOPMechanical type(OPEN/CLOSE)ENCLOSURE PROTECTIONWater tightness NElvlA-4X(to IP-65)MOUNTING ANGLEFrom vertical to horizontal anglesPOSITION DETECTIONOPEN/CLOSE limit switchesBODY MATERIALDie cast AluminumCOATING COLORSilver gray N-6CONDUIT ENTRANCEPl/2 x 1

19、with resin connectorWEIGHT20kg21kg22kg4 CAUTION ON ENVIRONMENTAL INSTALLATION CONDITIONS “INSTALLATION4-1 InsUllationX Caution on indoor installation* The actuators are not of explosionproof type Do not install in a hazardous place* Cover whole the unit, if it is installed at a place where water or

20、materials are splashing.* Resene a space for manual maintenance work.X Caution on outdoor installation* Shade the unit from direct sunlight that may cause overheat and defect to the unit.* Reserve a space for manual maintenance work.Materials and treatment of the unit surfacePARTUnic-Z/05Unic-10Unic

21、-20/40Unic-60/100/150/200BODY BASEDie cast Aluminum Oxidation treatment Electrostatic coatingDRIVING UNIT COVERDie cast Aluminum Oxidation treatment Electrostatic coatingELECTRIC UNIT COVERIleat resisting ABS resin Electrostatic coatingDie cast Aluminum Oxidation treatment Electrostatic coatingCONTR

22、OL UNIT COVERHeat resisting ABS resin Electrostatic coatingDie cast Aluminum Oxidatjon treatment Electrostatic coatingHeat resisting ABS resin Electrostatic coatingDie cast Aluminum Oxidatio n treatment Electrostatic coatingOUTPUT SHAFTSUS 3034-2 AMBIENT TEMPERATURE / FLUID TEMPERATUREX Ambient temp

23、erature* Environmental temperature range for use : -25°C55°C.* For use in minus temperature in-fit space heater is available at option.* For use in temperature beyond the specified range, refer to our Sales Dept.X Fluid temperatureIt is occasional that if the actuator is applied to a high

24、temperature fluid line, the unit may overheat by transmission of lino heat. In such a case, use radiation type bracket and couplings(available at option)* Standard bracket and couplings : Fluid temperature max. 65°C* Radiation type bracket and couplings : Fluid temperature over 65°CA CAUTI

25、ON ON ASSEMBLY WITH A VALVE5. ASSEMBLY WITH A VALVEX Names of partsX Assembly procedurea. Be sure that power is off before making manual operationb. Confirm that a valve smoothly turns by hand without eccentricity, then position it at full close Note : There are some valves designed in reverse direc

26、tion of open/closec. Bolt a bracket on the valved. Tentatively mount an actuator on the bracket with loose boltse. Position the actuator at 0 (close), joint the output shaft and the valve stem with couplingsf. Screw up the boltsg. Check with the attached crank handle if the valve is turns smoothly w

27、ithout ccccntricity.zh CAUTION ON WIRING WORK6. WIRING6- 1 Power and input signalsUse a cable of 仞11mm for the standard connector. (See FIG.7)If a customer connector is used9 select a cable of proper diameter, preventing water ingress to the unit.6- 2 Wiring workUse suflicientlv sealed tubes or cond

28、uit to prevent water ingress.A CAUTION ON USE7. POWER SOURCE AND CIRCUITS7- 1 Pour sourceStandard supplyAC 100/110/115/120V ± 10% (50/60Hz)AC 200/220/230/240V± 10% (50/60Hz)For different supply from the above, refer to our Sales Dept.7- 2 Recommendable fuse and breakerModelCapacity of fuse

29、 breakerMotor capacityUnic-Z, 055A8WUnic-105A20 WUnic-205A30WUnic-407A90 WUnic-607A90 WUnic-1003 50,20010A100WInstall a fuse or breaker for protection according to the following table.Note: V/iring should be made properly to avoid noise disturbance etc.8ACT-U01E-273 Circuit diagramUnic-Z. 05, Standa

30、rd circuit |TermlnaI block'I 6PMThe rmal rot ecto rrOreenOoen limitRevg rsIb i e metorwhiteBlack°Cose I imi tRed.ACTUATORBrownYeilowC loseSwl ten in。contactO Common-、OopenCloseNon-vo i t&ae cont act output誠入MP" OF EXTERNAL cIRCuTT9ACT-U01E-2#ACT-U01E-2Unic10, 20, 40,60, 100, 150, 2

31、00 Standard circuit Terminal block 6PirBrownSwl ten I ng con tactAC9c i oseOpen I ampC1 ose I arnpTUATOREXAMPLE OF EXTERNAL C I RCU I TDo not make parallel operation with plural actuatorsIf they arc operated at the same time through one opcn-closc switch, the actuators may draw abnoimal current into

32、 the units, causing chattering, then disturbance to normal operation.If it goes as is for a long time, actuators may become defectiveConfirm that power is OFF before makins manual operation& ADJUSTMENT8- 1 Adjustment of limit switches and position meter(l)Unic-Z? 051卢4CDlls3'EDIs%i±zr.Z

33、ojLimit DogOutput ShaHLSI: Open limit switchLS2: Open contact outputLS3: Close limit switchLS4: Close contact output1. Fully open the valve by manual handle.Loosen and turn the lower limit dog and confirm that the limit switch is effective.2. For close side, fully close the valve, turn the upper lim

34、it dog, and confirm that the switch is effective.3. Tighten the dog nut up. Adjustment of the valve position indicator is now completed. Contact output positions are also adjusted.* Position limit switch is normally at "B、contact, contact output is at “A” contact, respective!y.(2)Unic-10The upp

35、er limit switch is for close, lower one is for open direction. 2 extra limit switches (contact output) are available at option.1. Open the valve fully by manual handle.Loosen ard turn the lower dog. Confirm that the switch has been off, then screw the dog up.2. Adjust the close side in the same mann

36、er. The adjustment is now over.3. The limit switch is normally at "A" contact.(3)Unic-20, 40 Dog Set ScrewF I 1 1The limit switch at right is for close, left one is for open direction.1. Open the valve fully by manual handle.2. Remove the opening meter3. Loosen and turn the limit dog and c

37、onfinn that the limit switch clicks Then screw up the dog4. Adjust close side in the same manner Adjustment is now over.(4) Unic-60, 100, 150, 200* The limit switches are normally at “B" contact.11ACT-U01E-2#ACT-U01E-2Limit dc>2The limit switch at right is for close, left one is for open dir

38、ection.1. Opcn the valve fully by manual handle.2. Loosen, then set the position meter at full open.3. Loosen, and turn the lower limit dog.Confirm that the limit switch clicks. Then screw up the dog.4. Adjust close side in the same manner.Adjustment is now over.* The limit switches are normally at

39、“B” contact.#ACT-U01E-28- 2 Intermediate limit switch (option)In termediate limit switch can be set at any position.1. After setting the actuator at a desired rate, adjust LS-1 dog to a position where the limit switch clicks2. Set LS-2 in the same manner.* Refer to Fig.l 3 for wiring diagram.Output

40、Shaft /SleeveACT-U01E-2ACT-U01E-28-3 Potentiometer (option)Standard resistance for your choice:135, 500,1000 Q1. Open the valve fully by manual handle.2. Loosen opening-meter gear.3. Applying a tester between 4-5 tenninals on the tenninal block, set the openingmeter at a point where the resistance r

41、ate becomes below 5Q,thcn screw it up.* Refer to Fig4 for wiring diagram.ACT-U01E-2ACT-U01E-2SleevePotentiometerSet screwsLimit DogPot Drive GearFIG. 1 4Output ShaftACT-U01E-28-4 Mechanical stop1. Open the valve fully by manual handle.2. Loosen, and return the stop by l/2 turn with the adjusterbolt.

42、3. Screw up the locknut.4. Acljust close side in the same manner.Adjustment is now over1. Cut power off before making manual operation.2. Insert the manual handle into the hexagonal hole underneath the nabber cap.3. Turn the handle clockwise for close, counter clockwise for open.Note:When making man

43、ual override, be sure to check valve position wilh position indicator.Do not apply excessive force to turn the manual handle beyond the range of Full close/Full open for it may cause troubles.The limit switches become effective at opcn/closc of position mete匚 The stops are at 1/2 turn beyond those p

44、oints. Do not apply excessive force to the han die, for it might damage the unit.<SIZE OF MANUAL HANDLEjModelItem'-Unic-Z/05/10Unic-20Unic-60,100,150,200Opposite of hexagon5mm6mm15mmNumber of handle turns151515Length100mm120mm255mmA CAUTIONWhen making manual operation,be sure that power is of

45、f.If power is on while manual operation,the handle willsuddenly return!9- 2 Power operation京 Before making power operation:* Confirm that the indication on the position meter and the valve opening are matching each other.* Confirm that the circuits are properly wired, also that the unit operates in correct direction with external switches.10. MAINTENANCE, INSPECTION0 LubricationAs the major parts of the products are lubricated with long life d