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1、附录附录1英文原文rolling contact bearingsthe concern of a machine designer with ball and roller bearings is fivefold as follows:(a) life in relation to load; (b) stiffness,ie.deflections under load; (c) friction; (d) wear; (e) noise. for moderate loads and speeds the correct selection of a standard bearing
2、on the basis of a load rating will become important where loads are high,although this is usually of less magnitude than that of the shafts or other components associated with the bearing. where speeds are high special cooling arrangements become necessary which may increase fricitional drag. wear i
3、s primarily associated with the introduction of contaminants,and sealing arrangements must be chosen with regard to the hostility of the environment. because the high quality and low price of ball and roller bearing depends on quantity production,the task of the machine designer becomes one of selec
4、tion rather than design. rolling-contact bearings are generally made with steel which is through-hardened to about 900hv,although in many mechanisms special races are not provided and the interacting surfaces are hardened to about 600hv. it is not surprising that,owing to the high stresses involved,
5、a predominant form of failure should be metal fatigue, and a good deal of work is based on accept values of life and it is general practice in bearing industry to define the load capacity of the bearing as that value below which 90 percent of a batch will exceed life of one million revolutions. notw
6、ithstanding the fact that responsibility for basic design of ball and roller bearings rests with the bearing manufacturer, the machine designer must form a correct appreciation of the duty to be performed by the bearing and be concerned not only with bearing selection but with the conditions for cor
7、rect installation. the fit of the bearing races onto the shaft or onto the housings is of critical importance because of their combined effect on the internal clearance of the bearing as well as preserving the desired degree of interference fit. inadequate interference can induce serious trouble fro
8、m fretting corrosion. the inner race is frequently located axially by against a shoulder. a radius at this point is essential for the avoidance of stress concentration and ball races are provided with a radius or chamfer to follow space for this.where life is not the determining factor in design, it
9、 is usual to determine maximum loading by the amount to which a bearing will deflect under load. thus the concept of "static load-carrying capacity" is understood to mean the load that can be applied to a bearing, which is either stationary or subject to slight swiveling motions, without i
10、mpairing its running qualities for subsequent rotational motion. this has been determined by practical experience as the load which when applied to a bearing results in a total deformation of 0.0025mm for a ball 25mm in diameter. the successful functioning of many bearings depends upon providing the
11、m with adequate protection against their environment, and in some circumstances the environment must be protected from lubricants or products of deterioration of the bearing design. moreover, seals which are applied to moving parts for any purpose are of interest to tribologists because they are com
12、ponents of bearing systems and can only be designed satisfactorily on basis of the appropriate bearing theory. notwithstanding their importance, the amount of research effort that has been devoted to the understanding of the behavior of seals has been small when compared with that devoted to other a
13、spects of bearing technology.lathes lathes are widely used in industry to produce all kinds of machined parts. some are general purpose machines, and others are used to perform highly specialized operations. engine lathesengine lathes, of course, are general-purpose machine used in production and ma
14、intenance shop all over the the world. sized ranger from small bench models to huge heavy duty pieces of equipment. many of the larger lathes come equipped with attachments not commonly found in the ordinary shop, such as automatic shop for the carriage.tracer or duplicating lathesthe tracer or dupl
15、icating lathe is designed o produce irregularly shaped parts automatically. the basic operation of this lathe is as fallows. a template of either a flat or three-dimensional shape is placed in a holder. a guide or pointer then moves along this shape and its movement controls that of the cutting tool
16、. the duplication may include a square or tapered shoulder, grooves, tapers, and contours. work such as motor shafts, spindles, pistons, rods, car axles, turbine shafts, and a variety of other objects can be turned using this type of lathe.turret latheswhen machining a complex workpiece on a general
17、-purpose lathe, a great deal of time is spent changing and adjusting the several tools that are needed to complete the work. one of the first adaptations of the engine lathe which made it suitable to mass production was the addition of multi-tool in place of the tailstock. although most turrets have
18、 six stations, some have as many as eight. high-production turret lathes are very complicated machines with a wide variety of power accessories. the principal feature of all turret lathes, however, is that the tools can perform a consecutive serials of operations in proper sequence. once the tools h
19、ave been set and adjusted, little skill is require to run out duplicate parts.automatic screw machinescrew machines are similar in construction to turret lathes, except that their heads are designed to hold and feed long bars of stock. otherwise, their is little different between them. both are desi
20、gned for multiple tooling, and both have adaptations for identical work. originally, the turret lathe was designed as a chucking lathe for machining small casting, forgings, and irregularly shaped workpieces. the first screw machines were designed to feed bar stock and wire used in making small scre
21、w parts. today, however, the turret lathe is frequently used with a collect attachment, and the automatic screw machine can be equipped with a chuck to hold castings. the single-spindle automatic screw machine, as its name implies, machines work on only one bar of stock at a time. a bar 16 to 20 fee
22、t long is feed through the headstock spindle and is held firmly by a collect. the machining operations are done by cutting tools mounted on the cross slide. when the machine is in operation, the spindle and the stock are rotated at selected speeds for different operations. if required, rapid reversa
23、l of spindle direction is also possible. in the single-spindle automatic screw machine, a specific length of stock is automatically fed through the spindle to a machining area. at this point, the turret and cross slide move into position and automatically perform whatever operations are required. af
24、ter the machined piece is cut off, stock is again fed into the machining area and the entire cycle is repeated. multiple-spindle automatic screw machines have from four to eight spindles located around a spindle carrier. long bars of stock, supported at the rear of the machine,pass though these holl
25、ow spindles and are gripped by collects. with the single spindle machines, the turret indexes around the spindle. when one tool on the turret is working, the others are not. with a multiple spindle machine, however, the spindle itself index. thus the bars of stock are carried to the various end work
26、ing and side working tools. each tool operates in only one position, but tolls operate simultaneously. therefore, four to eight workpieces can be machined at the same time.vertical turret lathes a vertical turret is basically a turret lathe that has been stood on its headstock end. it is designed to
27、 perform a variety of turning operations. it consists of a turret, a revolving table, and a side head with a square turret for holding additional tools. operations performed by any of the tools mounted on the turret or side head can be controlled through the use of stops.machining centers many of to
28、day's more sophisticated lathes are called machining centers since they are capable of performing, in addition to the normal turning operations, certain milling and drilling operations. basically, a machining center can be thought of as being a combination turret lathe and milling machine. addit
29、ional features are sometimes included by the versatility of their machines.numerical controlone of the most fundamental concepts in the area of advanced manufacturing technologies is numerical control(nc). prior to the advent of nc, all machine tools were manually operated and controlled. among the
30、many limitations associated with manual control machine tools, perhaps none is more prominent than limitation of operator skills. with manual control, the quality of the product is directly related to and limited to the skills of the operator. numerical control represents the first major step away f
31、rom human control of machine tools. numerical control means the control of machine tools and other manufacturing systems through the use of prerecorded, written symbolic instructions. rather than operating a machine tool, an nc technician tool to be numerically controlled, it must be interfaced with
32、 a device for accepting and decoding the programmed instructions, known as a reader. numerical control was developed to overcome the limitation of human operators, and it has done so. numerical control machines are more accurate than manually operated machines, they can produce parts more uniformly,
33、 they are faster, and the long-run tooling costs are lower. the development of nc led to the development of several other innovations in manufacturing technology:1. electrical discharge machining.2. laser cutting.3. electron beam welding.numerical control has also made machines tools more versatile
34、than their manually operated predecessors. an nc machine tool can automatically produce a wide variety of parts, each involving an assortment of widely varied and complex machining processes. numerical control has allowed manufacturers to undertake the production of products that would not have been
35、 feasible from an economic perspective using manually controlled machine tools and processes.like so many advanced technologies, nc was born in the laboratories of the masschusetts institute of technology. the concept of nc was developed in early 1950s with funding provided by the u.s.air force. in
36、its earliest stages, nc machines were able to make straight cuts efficiently and effectively.however,curved paths were a problem because the machine tool had to be programmed to undertake a series of horizontal and vertical steps to produce a curve. the shorter is straight lines making up the steps,
37、 the smoother is the curve. each line segment in the steps had to be calculated. this problem led to the development in 1959 of the automatically programmed tools(apt) language. this is a special programming language for nc that uses statements similar to english language to define the part geometry
38、, describe the cutting tool configuration, and specify the necessary motions. the development of the apt language was a major step forward in the further development of nc technology. the original nc systems were vastly different from those used today. the machines had hardwired logic circuits. this
39、 instructional programs were written on punched paper, which was later to be replaced by magnetic plastic tape. a tape reader was used to interpret the instructions written on the tape for the machine. together, all of this represented a giant step forward in the control of machine tools. however, t
40、here were a number of problems with nc at this point in its development. a major problem wad the fragility of the punched paper tape medium. it was common for the paper tape containing the programmed instructions to break or tear during a machining process. this problem was exacerbated by the fact t
41、hat each programmed instructions had to be return through the reader. if it was necessary to produce 100 copies of a given part,it was also necessary to run the paper tape through the reader 100 separate times. fragile paper tapes simply could not withstand the rigors of a shop floor environment and
42、 this kind of repeated use. this led to the development of a special magnetic plastic tape. whereas the paper tape carried the programmed instructions as a series of holes punched in the tape, the plastic tape carried the instructions as a series of magnetic dots. the plastic tape was much stronger
43、than the paper taps, which solved the problem of frequent tearing and breakage. however, it still left two other problems. the most important of these was that it was difficult or impossible to change the instructions entered on the tape. to make even the most minor adjustments in a program of instr
44、uctions, it necessary to interrupt machining operations and make a new tape. it was also still necessary to run the tape through the reader as many times as there were parts to be produced. fortunately, computer technology became a reality and soon solved the problem of nc associated with punched pa
45、per and plastic tape.the development of a concept known as direct numerical control(dnc)solved the paper and plastic tape problems associated with numerical control by simply eliminating tape as the medium for carrying the programmed instructions. in direct numerical control machine tools are tied,
46、via a data transmission link, to a host computer. programs for operating the machine tools are stored in the host computer and fed to the machine tool as needed via the data transmission linkage. direct numerical control represented a major step forward over punched tape and plastic tape. however, i
47、t is subject to the same limitations as all technologies that depend o a host computer. when the lost computer goes down, the machine tools also experience downtime. this problem led to the development of computer numerical control.the development of the microprocessor allowed for the development of
48、 programmable logic controllers(pnc)and microcomputer. these two technologies allowed for the development of computer numerical control(cnc). with cnc, each machine tool has a plc or a microcomputer that serves the same purpose. this allows programs to be input and stored at each individual machine
49、tool. it also allows programs to be developed off-line and download at the individual machine tool. cnc solved the problems associated with downtime of the host computer, but it introduced another known as data management. the same program might be loaded on ten different being solved by local area
50、networks that connect microcomputer for better data management.cnc machine tool feed motion systemscnc machine tool feed motion systems, especially to the outline of the control of movement into the system, must be addressed to the movement into the position and velocity at the same time the realiza
51、tion of two aspects of automatic control, as compared with the general machine tools, require more feed system high positioning accuracy and good dynamic response. a typical closed-loop control of cnc machine tool feed system, usually by comparing the location of amplification unit, drive unit, mech
52、anical transmission components, such as feedback and testing of several parts. here as mechanical gear-driven source refers to the movement of the rotary table into a linear motion of the entire mechanical transmission chain, including the deceleration device, turning the lead screw nut become mobil
53、e and vice-oriented components and so on. to ensure that the cnc machine tool feed drive system, precision, sensitivity and stability, the design of the mechanical parts of the general requirement is to eliminate the gap, reducing friction, reducing the movement of inertia to improve the transmissio
54、n accuracy and stiffness. in addition, the feeding system load changes in the larger, demanding response characteristics, so for the stiffness, inertia matching the requirements are very high. linear roller guides in order to meet these requirements, the use of cnc machine tools in general low-frict
55、ion transmission vice, such as anti-friction sliding rail, rail rolling and hydrostatic guideways, ball screws, etc.; transmission components to ensure accuracy, the use of pre-rational, the form of a reasonable support to enhance the stiffness of transmission; deceleration than the best choice to i
56、mprove the resolution of machine tools and systems converted to the driveshaft on the reduction of inertia; as far as possible the elimination of drive space and reduce dead-zone inverse error and improve displacement precision. linear roller guides outstanding advantage is seamless, and can impose
57、pre-compression. by the rail body, the slider, ball, cage, end caps and so on. also known as linear rolling guide unit. use a fixed guide body without moving parts, the slider fixed on the moving parts. when the slider moves along the rail body, ball and slider in the guide of the arc between the st
58、raight and through the rolling bed cover of rolling road, from the work load to non-work load, and then rolling back work load, constant circulation, so as to guide and move the slider between the rolling into a ball.附录2中文翻译滚动轴承对于球轴承和滚子轴承,一个机械设计人员应该考虑下面五个方面:(a)寿命与载荷关系;(b)刚度,也就是在载荷作用下的变形;(c)摩擦;(d)磨损;
59、(e)噪声。对于中等载荷和转速,根据额定负荷选择一个标准轴承,通常都可以保证其具有令人满意的工作性能。当载荷较大时,轴承零件的变形,尽管它通常小于轴和其他与轴承一起工作的零部件的变形,将会变的重要起来。在转速高的场合需要专门的冷却装置,而这可能会增大摩擦阻力。磨损主要是由于污染物的进入引起的,必须选用密封装置以防止周围环境的不良影响。因为大批量生产这种方式决定了球轴承和滚子轴承不但质量高,而且价格低,因而机器设计人员的任务是选择而不是设计轴承。滚动接触轴承通常是采用硬度约为900hv、整体淬火的钢来制造。但在许多机构上不使用专门的套圈,而将相互作用的表面淬硬到大约600hv。滚动轴承由于工作中会产生高的应力,其主要失效形式是金属疲劳,这一点并不奇怪,目前正在进行大量的工作以求改进这种轴承的可靠性。轴承设计可以基于人们所接受的寿命值来进行。在轴承行业中,通常将轴承的承载能力定义为这样的值,即所承担的载荷小于这个值时,一批
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