带式输送机安装说明书_(3)

1、 带式输送机 Blet conveyor 安装使用说明书Installation and operation instruction 青岛永昌泰机械设备有限公司一、 带式输送机安装说明书Belt conveyor installation instruction1. 带式输送机安装标高,均以图纸为准。Belt conveyor installation length are with drawings2. 在设备安装中如发现套用图纸或土建图纸所注标高与工艺布置图不一致时需核对其标高。It is necessary to check its standard height when that o

2、f drawings or buider's work drawing are not the same with Process arrangement in process of installation.3. 带式输送机安装、调整、试运行等内容除按本说明书要求进行外、设备安装手图及厂家图纸说明书和技术要求带式输送机施工及验收技术规范进行 施工和验收。对主要设备应建立施工、验收记录。Belt conveyor in installation, adjustment, commissioning, etc according to the content in addition to

3、 the specifications, equipment installation hand diagram and drawings specifications and technical requirements of the manufacturer of the belt conveyor technology standard construction and acceptance of construction and acceptance. For major equipment shall establish construction and acceptance rec

4、ord.4. 带式输送机安装前,应对土建施工的建筑物的各层标高、基础、埋件及预留孔洞等进行全面检查,确认符合有关的质量验收标准后方可进行安装。It had better check completely standard height、foundation、built-in and reserve holes of every floor of the building befor installation of belt conveyor, and installation is feasible after confirming that comply with the relevant

5、quality acceptance standard .5. 所有零部件(包括外协件)必须经检验合格,配套件、外购件等必须有合格证书方可进行安装。 All components (including outsourcing) must be passed the inspection, fittings, purchased components must be qualified certificate for installation.二、 带式输送机安装的技术要求及验收的质量标准.Belt conveyor installation technology requirements an

6、d acceptance standards of quality.1. 驱动装置Actuating device1.1 传动滚筒中心线与减速器输出轴中心线同轴度误差应不大于0.1mm.Error from transmission roller center line and reducer output shaft centerline the coaxial tolerance should not be more than 0.1 mm.1.2 减速器输入轴中心线与电动机轴中心线同轴度误差应不大于0.1mm.Error from reducer input shaft centerli

7、ne and motor shaft centerline the coaxial tolerance should not be more than 0.1 mm.1.3 联轴器两半体安装时,其端面跳动及径向跳动的允许误差应不大于下表所列数值. when installing Coupling half body, allowed error of the ending beat and radial beat shall not be more than that are listed in the following table.检验项目Inspection items柱销联轴器Dowe

8、l pin shaft coupling梅花联轴器plum blossom coupling端面跳动ending beat0.050.10.1径向跳动radial beat0.050.10.15注:按圆周测定4点以上,有范围的数据下限为目标值,上限及无范围的数据均为允许值.Note: by circumferential determination, above 4 points range of data to target, the lower limit and no range of data are allowable values.1.4 传动装置支架的水平度0.1mm/n,用水准

9、仪测量.Leveless of transmission device stents 0.1mm/n,measured by suveryors level.1.5 带式输送机的逆止器安装应注意起逆止方向,用手盘动减速器的输出轴应能自由转动一周.Installation for non-return ejector of belt conveyor should pay attention to the non-return direction, with the hand shaft reducer output shaft should be able to freely turn for

10、 one week.2. 托辊排列基本原则The basic principle of roller arrangement2.1 均以带式输送机布置图中要求为准.All are based on requirements from arrangement plan of belt converyor.2.2 弧段上下托辊在布置图中的排列尺寸均以上下架面为基准. Size in arrangement plan of fluctuation roller from arc section are based on fluctuation frame face.3. 机架Frame of mac

11、hine3.1 安装传动滚筒、改向滚筒、增面滚筒及张紧装置滚筒轴承座的两个对应平面应在同一平面内，其平面度、轴承座孔间距的误差和对角线长度应不超过下表规定.The two corresponding plane of installing transmission roller, redirection roller, increase surface roller and tension device roller bearing should in the same plane,and the error of planeness, housings hole spacingand dia

12、gonal length shall not exceed the regulations below.检验项目Inspection items 简 图Skecth允许误差Allowed error对应平面平面度corresponding plane1.0mm对应孔间距WThe corresponding hole spacingW±1.0mm对应孔对角线间距差|x-y|Distinction for diagonals of Corresponding hole|x-y|x-y|3.0mm3.2 Car type tension device walk track installa

13、tion allows error press table regulations. 检验项目Inspection items 简 图Skecth允许误差Allowed errors轨距Wtrack gaugeW±1.5mm轨顶高差hhW/6003.3 带式输送机头架,尾架,中间架,驱动装置架等应校正平值.中间架的直线度误差应不大于1/1000.Belt conveyer frame, tail frame, middle frame, and actuating device etc should be corrected according to average value. T

14、he middle rack of flat straightness error should not be more than 1/1000.4. 整机的安装质量标准The installation quality standards of machine允许误差表: 检验项目Inspection items 简 图Skecth允许误差Allowed errors滚筒垂直度Verticality of rollerD(mm) b(mm)1000 1.0检验项目Inspection items简 图Skecth允许误差Allowed errors滚筒水平度Levelness of rolle

15、rD(mm) b(mm)1000 1.0滚筒中心线偏离Roller center deviation A5mm支腿内间距Interval in ground jack W±2.0mm架面高差Height difference of frameh600/W上托辊孔 roller hole upon 对角线差Difference of diagonal |x-y|2mm每50m一个测点托辊横向中心线偏离Deviation of Roller transverse center line D3mm检验项目Inspection items 简 图 skecth 允许误差Allowed err

16、ors托辊上表面高度差Height difference of upper surface of rollerTwo adjacent|h1-h2|2mm每100m|h1-h2|5mm胶带中心线蛇形度Tape the centerline serpents degreesL100m时e20mmL=100-300m时e30mm5. 输送带 conveying belt5.1 输送带胶接前应仔细对照每条带式输送机布置图中的规格,如上下胶层厚度、层数、芯层材料、用途要求、强度等.Before conveyingbelt cementing,it should compare specificatio

17、ns in arrangement plan of every belt conveyor carefully, such as the arrangement and the thickness of the fillet, layer number, the core layer materials, the use, requirements, strength, etc.5.2 胶带应平直,无扭曲、气泡、坑眼,其蛇行量不应大于0.35%.Tape should be straight without distortion,air bubble, pit eyes, and its S-

18、shaped is not greater than 0.35%. 5.3 输送带应采用硫化接头,接头强度不应低于胶带本身强度的90%.Conveyor belt should use vulcanization joint, joint strength should be no less than 90% of the strength of the tape itself.6. 防雨罩Anti-rain cover 6.1 防雨罩安装之前应先安装防雨罩支撑架，支撑架与中间架之间采用焊接，焊接时应严格按照总装图中防雨罩支撑架的位置进行焊接。supporting frame should b

19、e first installed before installation, the support frame and middle frame linked by welding,it should be welded strictly according to the position of anti-rain cover frame in general assembly drawing. 6.2 防雨罩安装时应按照图纸中标明的种类进行安装排布，防雨罩之间搭接应平整顺畅，It should be arranged according to kinds signed in drawing

20、s when installing , lap joint of anti-rain cover should be level and smooth. 6.3 其他安装要求按照图纸进行。Other installation requirements according to drawing7. 其他 others6.1 清扫器的安装、调整及接触压力等应符合厂家说明书的要求.The sweeper installation, adjustment and the contact pressure should comply with the requirements of the specif

21、ication of factory.6.2 带式输送机的拉紧装置安装时,必须使用张紧滚筒在初始位置上,以保证最大的行程.Of the belt conveyor tension device installation, it must use a tight roller in the initial position to ensure maximum trip6.3 系统中落料管法兰接口、人孔门、检查门及漏斗与设备相接处,均应采用橡胶板或其他材料予以密封,以防粉尘飞扬污染环境.Joint of dropping materials tube flange interface , manh

22、ole door, switch of inspection door and funnel with equipment in the system,all should be sealed by rubber or other materials to prevent dust so as not to pollute environment.6.4 导料槽上安装落料管的孔洞现场割制,安装完毕后割除落料管在接口处超过20毫米的余长,并用钢板将周边空隙封严.The manger falls feed tube mounted on the site of the hole cut, inst

23、alled after the debate after dropping material in more than 20 mm outlet pipe of the long, and will be more than steel surrounding space seal.6.5 各转运站头部漏斗或落料管预留的孔洞待漏斗或落料管安装完毕后,周边应砌成护沿并用钢板将周边空隙盖严,钢板与管道连接处应进行点焊.低于地(楼)面处,周边应砌成100毫米以上的护沿. The transfer station head or down feed tube funnel reserved to fu

24、nnel into the holes or feed tube installation is completed, peripheral should build by laying bricks or stones becomes HuYan and steel will cover tightly around space, pipe joints of the steel plate and should be less than to spot welding. (floor) face place, should build by laying bricks or stones

25、becomes around 6 "(100 mm) above the HuYan.三、对试运的要求及运行维护注意事项The commissioning requirements and operation maintenance matters1. 带式输送机必须空转试运正常后方可带负荷试运.在设计负荷下输送带与驱动滚筒之间不允许打滑.Belt conveyor must work with load after it works normally without load.It isnt allowed skid between conveyingbelt and acuact

26、ing roller with designing load. 2. 系统内各设备试运时,应按厂家规定的试运大纲或技术要求进行.基本要求是:各转动件应运转平稳,无卡磨现象,轴承温度不超过允许温升.Within the system commissioning, should press equipment by a manufacturer of commissioning outline or technical requirement is: basic requirements.Each turn a should operates smoothly, no card grinding

27、phenomenon, do not exceed the allowable bearing temperature temperature rise.3. 系统中各设备安装完毕后,应按进行如下项目的检查:After installation of all equpments in the system,it should be checked items below:单机运行Light running空载运行No-load running联动运行Ganged ruuning负荷运行Load running4. 运行维护Operation and maintenance4.1 应加强设备的检

28、查和维修,建立和健全必要的规章制度,保证设备的完好状态.It should take more inspection and maintaince of equpments,establish and improve regulations necessary so as to keep they in a perfect condition.4.2 各条带式输送机的拉紧钢丝绳应经常检查,如发现异常或破损要及时更换.It should inspect constantly the taut wire rope of every conveying belt,it should be chang

29、ed timely when anomalous and broken.4.3 设备安装或检修起吊时,放置设备处的楼面板应采取措施使载荷不超过允许范围. When installing of servicing , floor slabs in equipment place should be taken measures to make load not more than allowed scope4.4 凡在转运站各层预留的加设盖板的安装孔洞,检修时需将盖板移开,孔洞周围应设 置临时栏杆以确保人身安全. And in each layer of the reserved adding

30、transfer station cover installation holes, maintenance should remove cover plate, hole should be set for temporary railings around to ensure the security of person.4.6 运行每班交接前,应将落料管,导料槽等处的积料清理干净,以防自燃引起火灾.Before the handover of Each squad,it should clean up dropping material tube and product material

31、 in feed channel to prevent fire hazard.4.7 引起带式输送机故障及跑偏的因素较复杂,下表给出了常见跑偏和故障现象产生的原因及预防对策.It is just due to many factors causing stoppage and wandering,it shows common Reasons and countermeasures against stpppaage and wandering below.序号Serial number现 象appearance原 因resons对 策countermessures1整机胶带向一个方向跑偏T

32、he tape of overall unit wandering to a directiona承载托辊,滚筒不在同一直线上,承载托辊安装不水平.carrying idler ,roller arent on the same line,carrying idler wasnt installed horizontally调整承载托辊及架构Adjust carrying idler and frameb 胶带边缘因摩擦而损伤Tape edge broke because of friction清除摩擦障碍,修补或更换胶带Elimilate friction obstacle,mend or

33、change the tapec 物料偏斜不在受料中心Material is not skewed in materials expected centre调整物流使其对中Adjust material flow and make it centered2胶带在同一托辊处跑偏The tape wandering in the same rollera机架的一部分不在同一直线上.Parts of frame are not on the same line调整机架并使其左右同高Adjust fame and make it the same height of R&Lb 托辊与胶带的运行

34、方向不垂直Running direction of roller is not vertical with tape.空载时调整跑偏最大处前23倍托辊间距处的托辊,需经二三次调整,调正后牢固固定When the wandering no-load adjustment before both 2 3 times the distance between roller in roller, subject to 23 times, after the adjustment is firmlyc 托辊转动不良Roller turns no that good更换不良托辊Change the bad rollerd 托辊粘结物料roller bonds materials清洗粘结物料Clean the b