焊接消耗品控制程序WeldingConsumableControlProcedure,中英对照

1、焊接消耗品控制程序Welding Consumable Control Procedure目录1. 目的: Purpose32. 范围: Scope33. 职责: Responsibility 3.4. 程序 Procedure 35. 参考文献： References7.1. 目的: Purpose确保采购的焊接材料满足 XX 石化项目的要求， 并符合法律、 法规及其它方面 对安全、环境和健康的规定。Ensure weld material meet XX xxPetrochemical Project requirements and laws, regulations and HSE r

2、ules stipulated in other aspects.2. 范围: Scope本程序适用于CC施工承包商的焊工培训、现场测试及产品焊接所需焊接消耗材料的采购、验收、存放、控制及发放包括对供方的评价。This procedure covers procurement, acceptance, storage, control and distribution( including evaluation to vendors) of weld expendable that needed by welders training, site test and products weldi

3、ng.3. 职责: Responsibility3.1. CC 技术部提供焊接材料的需用计划及各项技术质量指标/要求。CC technique department is responsible for providing requirement plan and technical guideline/requirement of welding material.3.2. CC 材料部负责采购计划编制产品供方的评价和选择、 采购合同签订进货验证 及组织进货检验和试验的实施。CC material department is responsible for establishing proc

4、urement plan, evaluation and choice to vendors, signing of procurement contract, procurement verifying and implementation of organizing procurement and testing.3.3. CC 质检部参与产品供方的评价，并对焊材的进货验收进行监控。CC QA/QC department will participate in evaluation to vendors and control the acceptance for procurement

5、of welding material.4. 程序 Procedure4.1. 焊接消耗品采购Procurement of Weld Expendable4.1.1. CC 技术部根据合同规定及施工图纸，标准或规范要求编写工程项目需用的 焊接材料、计划，报项目经理审批。CC technique department establish welding material plan according to the rules stipulated in contract, construction drawings, standards or regulation, then submit it

6、 to Project Manager for approval.4.1.2. 设材部根据需用计划编制采购计划，报项目经理审批，对需 PMC 批焊接消 耗品，由焊接工程师将焊接消耗品(如焊丝、焊条等)的生产 T 家、型号、规格等报 PMC 焊接工程师批准后购买。Equipment and material department shall establish procurement plan according to requirement plan, then submit it to Project Manager for approval. For weld expendable nee

7、d to be approved by PMC, only after weld engineer report the manufacturer, type and specification, etc. of weld expendable (such as welding wire and welding rod, etc.) to PMC weld engineer and approved, can them be purchased.4.1.3. 焊材的进货验收由设材部同质检部焊接工程师共同对焊材的外观质量、批 号、炉号、型号、规格等技术指标进行验证，供应商应提供相应的材质证明 书

8、，焊材需要有国际标准的机械性能及化学成分分析， 所有的焊材分类标准 应体现在 WPS 中。任何时候，对供应商的产品质量有怀疑时， CC 应启动 PMI 程序。Weld engineer from QA/QC department together with equipment and material department verify the appearance quality, batch number, stove number, type and specification of weld material. Vendor shall provide relevant materia

9、l certificate.Welding consumable shall have documentation that specifies mechmical and chemicl analysis under their various international classifications.ALL Consumablesshall be shown on the WPS with their code classifications. CC shall start PMI procedure when have doubt about quality of vendor'

10、;s products.4.2. 焊接消耗品存放的环境要求Environment Requirements for Weld Expendable Storage421.温度应控制在室温5C左右The temperature shall be control about & room temperature.4.2.2. 要有抽湿设施， 湿度控制在 60%以下，当湿度达不到要求时， 在加一台抽湿 机器。Moisture shall be controlled under 60% through moisture control equipment. If the moisture ca

11、n not meet the requirement, another drier machine will be equipped.4.2.3. 焊材库环境清洁，不同炉号、批号、材质、规格的产品应标识清晰，应有两 个独立的焊材存放库；一个用于存放焊材，一个用于焊材发放。Keep welding material storage clean, products of different stove number, batch number, material and specification shall be marked clearly.Two separate welding consu

12、mables warehouse are provided with one for welding material storage,and one for welding material distribution.4.2.4. 焊材存放应符合制造商的要求，应密封、原装存放在清洁、干燥的地方，并 且焊条应存放在高于地面 150mm 的地方；对焊材的存放还应满足生产家的出厂说明Storage of welding consumables shall be in accordanee with manufacturer instruction under clean, dry conditio

13、n in their original unopened containers. The cleara nee betwee n packages shall be sufficie nt and the package is above 1500mm floor. Storage of welding materials shall accord with manufacturer' specificati on.4.2.5. 焊材仓管员应每天记录焊材库的温湿度参数Weldi ng material storage supervisor shall record temperatur

14、e and moisture of weldi ng material storage every day.43焊材的烘焙、领用Bake-out and distribution of welding material.4.3.1. 焊材仓管员每天根据需用计划和焊材供应商说明打开包装，并放置在焊条烘箱内，按规定的焊条形码烘干温度、速度进行烘焙Welding material storage supervisor open the packing according to the requireme nt pla n and ven dor's specificati on, put w

15、eld ing rod into ove n. Bake them accord ing to the weld bar code bake temperature and rate.4.3.2. 焊条烘干后按规定的温度和时间在恒温炉内保温After drying, put weldi ng rod in to con sta nt temperature ove n for in sulati on per set temperature and time.4.3.3. 应将低氢、低合金或合金焊条存放于单独的烘焙炉内。不同等级的低氢、低 合金和合金焊条在烘干、恒温时要隔离放置。Low hyd

16、rogen, low alloy or alloy welding rod shall be stored in separate bake-out oven. Different grade low hydrogen, low alloy or alloy welding rod shall placed separately during baking and insulation.4.3.4. 焊条烘干温度及恒温时间一览表Table of Electrodes Bak ing Temperature &Con sta nt Temperature Time焊接材料烘干和使用Dry

17、ing and Using of Welding Materials种类Type烘干温度C)Bak ing Temperature恒温，时间(h)Time of Con sta ntTemperature用前保温温度Hold ing Temperature before UseJ42735040012150J50735040012150A10215020012150A20215020012150A30215020012150烘干后的焊条，应保存在100150C的恒温箱中，随用随取？焊工在领用焊条时要装进焊条保温桶内，每一个焊条保温桶只能存放一种等级的焊条。Welders shall put w

18、eld ing rods into in sulati on caddy whe n received them. Every rod caddy shall store the same grade weldi ng rod.436.焊工领取焊条时要在焊材领用表上签字，每次领用焊条的数量不能超过 4个小时的工作量。使用时一条一条拿出，用剩的焊条头要及时清理干净，能回 收的应放在炉条桶内退回给仓库。Welder shall sign their name on welding material distribution form when received them. The quantity

19、 shall not more than 4 hours workload. Take them one by one whe n use. Clea n up the surplus weld ing rod, recoverable one shall be put into weld bucket and return to storage.第一次烘干的焊条未用完应进行回收，重新烘干，但焊条烘干次数不得超过两次，重新烘干的焊条应先使用。对于烘干次数超过两次的焊条而没有使用 完，应回收作为废物回收处理，不得使用。现场的焊条不能随意丢弃，当焊 条药皮受损后，不能使用，应当作废物进行回收。对于

20、当作废物回收的焊条 应放在专门的焊条箱内，并贴上废物标志。The rest electrodes in the first-time baking shall be recycled and re-baked. And the electrode shall not be re-baked more tha n on ce. Re-baked electrodes shall be the first ones to be issued to the next shift. The rest electrodes which have been baked more tha n ones sh

21、all be disposed as waste materials and shall not be used any more, and shall be disposed as waste materials. Marks is to be put on the wastes electrodes. Electrode at the worksite shall not be lost on the site and shall not be reused if exposed or the flux coati ng is damaged.4.4. 设备仪器的维护保养 Maintena

22、nce of Equipment and Instrument4.4.1. 焊条烘箱、恒温箱应处于良好的工作状态，仪器仪表经检测合格。Weld ing rod ove n and con sta nt temperature ove n shall be in good con diti on, in strume nt and apparatus shall be eligible.4.4.2. 焊条烘箱、恒温箱在第一次安装后要用经核准的高温计进行核准，以后应每周进行核准并填写焊条烘箱，恒温箱温度核准记录。After the first installation of welding rod

23、 oven and constant temperature oven, they shall be verified by approved pyrometer. After that, temperature verify ing records of weld ing rod ove n and con sta nt temperature ove n shall be verified and completed every week.4.5. 记录 Records焊材库温湿度记录（焊材库配有R/H温度计）Records of moisture of welding material storage (ware house equipped R/H thermometer)4.5.2. 焊条烘焙保存记录Welding rod bakeout preservation records.4.5.3. 焊接材料