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1、On the development of PVC paste resin and its application Paper Keywords: PVC paste resin; production status; preparation methods; Application progress; plasticizer migration; the existing difficulties Abstract: polyvinyl chloride (PVC) paste resin production and Application due to its numerous adva

2、ntages, has become a major field of study on the hot spot. Articles from PVC Production Status and Application of depArture, introducing several of its commonly used preparation method and spray-drying technology, the key operation; then a comprehensive analysis of the impact of PVC in the plasticiz

3、er migration factors that inhibit the introduction of nano-filler migration of new methods; and finally based on the nation's current situation, analyze the issue, the future development direction. VC paste resin molding with inexpensive equipment, processing and mold simple and cheap, can be ma

4、de into special shapes, foam easy, the number of products less heat and can be small, the production of many varieties, etc., so Artificial leather, floor leather, toys, wallpaper, automotive interior materials, widely used in hard products with broad market prospects. Therefore, we will study it in

5、 the Article the status quo, progress in respect of Applications to give a brief overview. PVC paste resin (PPVC) is a PVC resin in a large class, and suspension resins are high compared to dispersion of powder, pArticle size range is generally 0.1 2.0 m (suspension resin particle size distribution

6、is generally 20 200 m). PVC paste resin is a law in Germany in 1931, this (IG Farben) plant began to study, and in 1937 achieved industrial production. PVC paste resin is currently the world's total production capacity of about 2 million t / a. Among them, Western Europe is the largest manufactu

7、rer of PVC paste resin, the output of the region's largest Western European countries of PVC paste resin production capacity has reached 70 million to 750 thousand t / a. In developed countries the vast majority of PVC paste resin production enterprises using ethylene France route, and a larger

8、scale. From the production point of view, has developed seed emulsion polymerization method, emulsion poly-continuous method, no seed emulsion polymerization, micro-suspension polymerization, seeds, micro-suspension, emulsion micro-mixing method, etc.; PVC paste resin industry in China start in the

9、50's. Domestic PVC paste resin manufacturers nearly 20, with a total production capacity of about l7.65 million t / a, accounting for a total production capacity of PVC resin, 9.6%. Production process in order to seed emulsion-based, the other also-continuous emulsion, micro-suspension law, the

10、vast majority of raw material for the calcium carbide route. Although China has introduced foreign seven brands the company's 35 production technology of PVC paste resin, basically encompass the contemporary world's leading PVC paste resin production methods, but with the world's advance

11、d level, there are still some gaps. Their preparation methods are mainly the following: 1. Emulsion Emulsion formulations are mainly VCM, water, water-soluble initiator and emulsifier. Polymerization of the mixing requirements are very strict, triggering role is carried out in aqueous solution, comm

12、only used initiator is too water-soluble sulfate. Under normal circumstances, the latex emulsion particle size to be smaller than 0.2 m, in order to achieve the purpose of increasing latex particle size was developed seed emulsion polymerization, so that latex particle size was increased to about 1.

13、0 m. In the emulsion polymerization, if there is a high polymer latex has been generated there, the control ratio of materials and conditions, in principle, VCM has been generated only in the latex polymer particles rather than the formation of new particles; it has generated a high polymer latex li

14、ke seeds, so called "seed emulsion polymerization." However, only a reasonable size is not enough, you must have the appropriate particle size distribution, to get good performance of the PVC paste resin. Emulsion polymerization is very important in the emulsifier, the initiator us

15、ed determines the number of particle number, and the final latex particle size played a major role. Particularly during seed is generated when the high trigger rate and low concentration of emulsifier production, can narrow size distribution of latex particles. 2. Micro-suspension method Micro-suspe

16、nsion polymerization system was PVC paste resin is a relatively new way, as early as the mid-20th century, 60 have been industrialized. The process is: first part of the VCM (5%) by mechanical homogenization of the method for producing a stable emulsion (particle size of about 1.0 m), and then proce

17、ed to aggregate (must use oil-soluble initiator). Produced by this method the mobility of PVC paste resin excellent emulsifier with less resin thermal stability and water resistance are improved. The production process is required to pay special attention to the following factors: selection of a sui

18、table emulsifier and particle conditioner system; polymerization system components homogenization; stirring speed; water and the appropriate ratio of monomers. 3. Mixing method PVC paste resin production process mixing method is mainly set emulsion and micro-suspension polymerization in one, through

19、out the reaction process to join through the emulsion after the seeds and other emulsifier, initiator, various auxiliaries and join VCM response. Hybrid method with the C16 and C18 straight-chain alcohols mixed with sodium dodecyl sulfate, or the composition of lauric acid amine emulsifier to form m

20、icro-emulsion polymerization carried out mainly in the micro-droplets. After the seed emulsion polymerization by adding a bimodal distribution of the entire particle size. PVC paste resin has been widely used in artificial leather, impregnated gloves, wallpaper, adhesives, automotive sealing materia

21、l, steel coatings, paints, footwear and other advanced Applications. It is estimated that in 2000 the world's total consumption of PVC paste resin market, about 1.66 million t / a. In China, PVC materials, there are two good application results: 1, Plastic drop cotton products. This process made

22、 of cotton through the Plastic drop plastic products in China are new technology products, it is based on a variety of knitted fabric cotton and various blends as raw materials in its surface, drops of white or color PVC small particles, these small particles into the hemispherical surface of the cl

23、oth uniformly distributed according to plum-shaped, and plastics into products. This cotton fabric has excellent wear-resistant plastic, non-slip, heat insulation, insulation and perspire all over the performance of gloves made of a more popular trend in today's world, all kinds of knitting, nyl

24、on, canvas and work gloves generation product. 2, used in the automotive industry. Automotive Plastics has entered a higher intensity, quality, the second generation of lighter materials. The use of PVC paste resin plasticized paste prepared by the slush, rotation molding, dip molding and other proc

25、esses can be made by hand car seat, instrument panel skin, skin, and so the steering wheel car decoration pieces, which are reproduced in exquisite decorative pieces can be The die surface patterns and configurations, have excellent heat resistance, impact resistance, tear-resistant, but also gives

26、the feel and appearance of a sense of natural harmony. As the PVC paste resin molding processing and suspension PVC resin processing equipment compared to low-cost, simple and inexpensive molds can be made into special shapes, foam easy, the number of products less heat and can be a small amount of

27、varieties in production, etc., so the current plastics processing industry optimistic about the situation. China's rapid development over the past few years, the industry's annual capacity is growing rapidly; but in rapid development, a number of issues must also be emphasis on early and res

28、olve: reposted elsewhere in the paper for free Download Center 1. Market competition pressure. Although the production in China to introduce foreign technology, but the technical level is still backward a certain distance, the domestic production of the same grade to repeat the product quality unsta

29、ble; coupled by power, the international crude oil and other energy prices influence the market price volatility. 2. The need to expand the market space. PVC paste resin applications more comfortable, but at present its share of the market share is still a few; the product structure, formality in th

30、e homopolymer, copolymer less. A comprehensive analysis of PVC paste resin production status at home and abroad, we believe that the future of domestic PVC paste resin imported technology should be based on the ingredients and the process by adjusting the polymerization conditions make the productio

31、n of GM varieties of grades and achieve high quality, low consumption of fixed and so on; the same time, for the leather, conveyor belts, decorative body, automotive adhesives, architectural coatings, special gloves, and other proprietary applications to develop some special resins to form the compa

32、ny's own specialty products to meet the needs of users at home and abroad; various manufacturers in the the existing production base, in whatever circumstances, as much as possible to increase a variety of PVC paste resin production technology devices to meet the different users of PVC paste res

33、in demand, while improving their own products in the market share; continuously increasing application development efforts, broaden the scope of application of PVC paste resin, PVC paste resin to be used to promote the production of PVC paste resin, PVC paste resin of our country to the series produ

34、ction of high-quality, large-scale, low-cost direction, as soon as possible in time on the foreign advanced level. References 1 Europe Jingyang. PVC paste resin production status at home and abroad, market demand and forecasts. China Chlor-Alkali :2002,16-18. 2 LIU Ling-mei. PPVC hybrid method of pr

35、oduction techniques of research. PVC: 2002, 61-62. 3 Ma Zhi Ying. Micro-suspension PVC paste resin production of the rule of law. PVC :1989,20-23. 4 Xie Lei. Mixing method PVC paste resin paste viscosity factors research. PVC :2005,13-16. 5 Zhu Weiping, Liu Yan. PVC paste resin production and applic

36、ation profiles. Elastomer: 1995, 45-48. Reposted elsewhere in the Research Papers Download 对聚氯乙烯糊树脂及其应用的发展Paper Keywords: PVC paste resin; production status; preparation methods; Application progress; plasticizer migration; the existing difficulties 论文关键词:PVC糊树脂生产现状,制备方法, 应用进展;增塑剂迁移;存在的困难 Abstract:

37、polyvinyl chloride (PVC) paste resin production and Application due to its numerous advantages, has become a major field of study on the hot spot. Art icles from PVC Production Status and Application of dep Art ure, introducing several of its commonly used preparation method and spray-drying technol

38、ogy , the key operation; then a comprehensive analysis of the impact of PVC in the plasticizer migration factors that inhibit the introduction of nano-filler migration of new methods; and finally based on the nation's current situation, analyze the issue, the future development direction. 摘要:聚氯乙

39、烯(PVC)糊树脂生产和应用,由于其众多的优势,已成为主要领域的研究热点。 艺术 icles从PVC生产现状和应用 DEP的艺术茜,介绍其常用的几个用于制备方法和喷雾,干燥技术 ,按键操作,然后全面分析对PVC的影响,增塑剂迁移的因素抑制引入纳米填料的新方法迁移;并终于在全国的近况的基础,分析的问题,未来的发展方向。 VC paste resin molding with inexpensive equipment, processing and mold simple and cheap, can be made into special shapes, foam easy, the num

40、ber of products less heat and can be small, the production of many varieties, etc., so Art ificial leather, floor leather, toys, wallpaper, automotive interior materials, widely used in hard products with broad market prospects. VC糊树脂成型,廉价的设备,加工和模具简单和廉价的可成特殊形状,发泡容易,产品数量较少的热量,可以是小,品种多,生产等,使艺术 ificial

41、皮革,地板革,玩具,壁纸,汽车内饰材料,广泛应用于硬盘产品,具有广阔的市场前景。 Therefore, we will study it in the Art icle the status quo, progress in respect of Application s to give a brief overview. 因此,我们将研究在艺术 ICLE的现状,在方面的进展应用到给一个简短的概述。 PVC paste resin (PPVC) is a PVC resin in a large class, and suspension resins are high compared t

42、o dispersion of powder, p Art icle size range is generally 0.1 2.0 m (suspension resin particle size distribution is generally 20 200 m). 聚氯乙烯糊树脂(PPVC)是在大班的PVC树脂,高悬浮树脂相比,粉末分散, 艺术 ICLE尺寸范围一般为0.12.0米(悬浮树脂粒度分布一般是20200米)。 PVC paste resin is a law in Germany in 1931, this (IG Farben) plant began to study

43、, and in 1937 achieved industrial production. PVC糊树脂是在1931年,在德国的法律(法本公司)的工厂就开始研究,并于1937年实现了工业化生产。 PVC paste resin is currently the world's total production capacity of about 2 million t / a. PVC糊树脂是目前世界总生产能力约200万吨/。 Among them, Western Europe is the largest manufacturer of PVC paste resin, the o

44、utput of the region's largest Western European countries of PVC paste resin production capacity has reached 70 million to 750 thousand t / a. 其中,西欧是最大的PVC糊树脂生产厂家,该地区最大的聚氯乙烯糊树脂生产能力西方的欧洲国家的产量已经达到70万至750万吨/年。 In developed countries the vast majority of PVC paste resin production enterprises using e

45、thylene France route, and a larger scale. 在发达国家,PVC糊树脂生产采用乙烯法路线,规模较大的企业的绝大多数。 From the production point of view, has developed seed emulsion polymerization method, emulsion poly-continuous method, no seed emulsion polymerization, micro-suspension polymerization, seeds, micro-suspension, emulsion mic

46、ro-mixing method, etc.; PVC paste resin industry in China start in the 50's. 从生产的角度来看,已开发种子乳液聚合的方法,连续乳化聚方法,没有种子乳液聚合,微悬浮聚合,种子,微悬浮,乳化液微观混合的方法等; PVC糊树脂行业 中国在50年代开始。 Domestic PVC paste resin manufacturers nearly 20, with a total production capacity of about l7.65 million t / a, accounting for a tota

47、l production capacity of PVC resin, 9.6%. 国内PVC糊树脂生产厂家近20家,总生产能力的约l7.65万吨/年的总生产能力的PVC树脂,9.6,占。 Production process in order to seed emulsion-based, the other also-continuous emulsion, micro-suspension law, the vast majority of raw material for the calcium carbide route. 以种子乳液为基础的生产过程中,其他的也连续乳液聚合,微悬浮法

48、,绝大多数的原材料为电石路线。 Although China has introduced foreign seven brands the company's 35 production technology of PVC paste resin, basically encompass the contemporary world's leading PVC paste resin production methods, but with the world's advanced level, there are still some gaps. 虽然中国已经推出了

49、外国公司的35 PVC糊树脂生产技术的七个品牌,基本上涵盖了当代世界领先的PVC糊树脂的生产方法,但与世界先进水平,仍有一定的差距。 Their preparation methods are mainly the following: 其制备方法主要有以下几种: 1. 1。 Emulsion 乳胶 Emulsion formulations are mainly VCM, water, water-soluble initiator and emulsifier. 乳液的配方主要是氯乙烯单体,水,微溶于水引发剂和乳化剂。 Polymerization of the mixing requir

50、ements are very strict, triggering role is carried out in aqueous solution, commonly used initiator is too water-soluble sulfate. 聚合的混合要求非常严格,在水溶液中进行的触发作用,常用的发起者是太溶于水的硫酸盐。 Under normal circumstances, the latex emulsion particle size to be smaller than 0.2 m, in order to achieve the purpose of increa

51、sing latex particle size was developed seed emulsion polymerization, so that latex particle size was increased to about 1.0 m. 正常情况下,乳胶粒径大于0.2较小米,以达到增加乳胶粒径的目的是发展种子乳液聚合,使乳胶粒子的大小增加约1.0米。 In the emulsion polymerization, if there is a high polymer latex has been generated there, the control ratio of mat

52、erials and conditions, in principle, VCM has been generated only in the latex polymer particles rather than the formation of new particles; it has generated a high polymer latex like seeds, so called "seed emulsion polymerization." However, only a reasonable size is not enough, you

53、 must have the appropriate particle size distribution, to get good performance of the PVC paste resin. 在乳液聚合中,如果有一个高的乳胶已经产生有比例控制的材料和条件,原则,氯乙烯一直仅在乳胶聚合物颗粒,而不是形成新的粒子产生的,它已经产生了高乳胶种子一样,所谓的“种子乳液聚合。”但是,只有一个合理的规模是不够的,你必须有适当的粒度分布,得到性能良好的PVC糊树脂。 Emulsion polymerization is very important in the emulsifier, the

54、 initiator used determines the number of particle number, and the final latex particle size played a major role. 乳液聚合乳化剂,是非常重要的引发剂决定了粒子数的数量,并最终乳胶粒子的大小,发挥了重大作用。 Particularly during seed is generated when the high trigger rate and low concentration of emulsifier production, can narrow size distributio

55、n of latex particles. 特别是在种子时,会产生高触发率和乳化剂的生产集中度低,可以缩小乳胶颗粒大小分布。 2. 2。 Micro-suspension method 微悬浮法 Micro-suspension polymerization system was PVC paste resin is a relatively new way, as early as the mid-20th century, 60 have been industrialized. 微悬浮聚合系统是PVC糊树脂是一个相对较新的方法,早在20世纪中叶,60个已工业化。 The process

56、is: first part of the VCM (5%) by mechanical homogenization of the method for producing a stable emulsion (particle size of about 1.0 m), and then proceed to aggregate (must use oil-soluble initiator). 其过程是:第一部分由机械同质化的方法产生一个稳定的乳液(粒径约1.0米)VCM(5),然后进行聚合(必须使用油溶性引发剂)。 Produced by this method the mobilit

57、y of PVC paste resin excellent emulsifier with less resin thermal stability and water resistance are improved. 用这种方法生产的PVC糊树脂少树脂的热稳定性和耐水性优良乳化剂的流动性得到改善。 The production process is required to pay special attention to the following factors: selection of a suitable emulsifier and particle conditioner sy

58、stem; polymerization system components homogenization; stirring speed; water and the appropriate ratio of monomers. 生产过程中需要特别注意以下因素:选择合适的乳化剂和粒子空调系统;聚合系统组件同质化;搅拌速度,水和适当比例的单体。 3. 3。 Mixing method 搅拌法 PVC paste resin production process mixing method is mainly set emulsion and micro-suspension polymerization in one, throughout the reaction process to join through the emulsion after the seeds and other emulsifier, initiator, various auxiliaries and join VCM response. 聚氯乙烯糊树脂生产过程中的混合方法主要是设置在一个乳液和微悬浮聚合,整个反应过程中加入乳液后,种子和其他乳化剂,引发剂,各种助剂和

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