中英文生产常见问题

1、生產中常見的問題及解決方法Problem commonly encountered during producting & resolutions thereof生產中常見的問題及解決方法Problemcommonlyencounteredduringproducting &resolutionsthereof1.稱膠不准確Inaccurate rubber weighing2.下膠量不夠Not enough rubber for molding 3.模具型腔過大或型芯過小Mold cavity too large or mold core too small4.排氣合模壓膠太快Too fas

2、t in closing mold to press rubber and discharge air5.膠料問題，流動性太差Rubber material problem, poor fluidity；6.溫度過高，膠料流動性差(Temperature too high , poor rubber fluidity)困氣Air entrapmet1.硫化溫度不正常Abnormal curing temperature2.模具排氣系統設置不當Improper instalation of air dischargein mold system3.排氣方式選擇不當Improper selecti

3、on of air discharge method.4.排氣不當Improper air discharge 厚度偏厚Too thick inthickness1.溫度偏高，膠料流動性差Temperature too high,poor rubber fluidity 2.壓力不夠Insufficient pressure 3.落膠太多Too much rubber outflow4.模具型腔過大或型芯過小Mold cavity too large or mold core too small厚度偏薄Too thin inthickness1.壓力太大Pressure too strong

4、2.落膠不足Insufficient rubber feeding 3.模具型腔偏小或型芯偏大Mold cavity too small or mold core too large起泡Blister1.溫度太高Tempeature too high2.排氣不當Imprope air discharge 3.膠片太薄Rubber chip too thin 4.膠料問題Rubber material problem花爛Cracks andbreaks1.模上噴脫模水太多或太濃Spraying too much mold-releasing agent or mold-releasing age

5、nttoo concentrated2.排氣不當Discharge too much air厚度偏厚Too thick inthickness3.模具有漬Stained tooling 斷裂爛Cracking tobreak1.溫度太高過硫Temperture too high while curing 2.出模方法不對或出模不小心Wrong way of mold release or careless mold release3.膠料問題Rubber material problem4.模具問題，易裂爛Tooling problem ,easily cracked to break流膠Fl

6、ow mark1.溫度高High temperature2.排氣多Discharge too much air 3.膠料流動性太差High rubber fluidity 4.下膠多，水口厚Too much rubber feeding,thick falsh不夠熟Inadequatecuring1.硫化溫度不夠或溫度太低Wrong temperature too high or too low 2.硫化時間不足Insufficient curing time 3.生產設備溫度計有問題Some problems with production equipment/therometer花爛Cra

7、cks andbreaks4.膠料問題Rubber material problem顏色不合Unsuitable color1.溫度不對(溫度過高或過低)Wrong temperature too high or too low2.硫化時間不適當Improper cruing time 3.膠料問題Rubber material problem污糟Dirty 1.環境污染大Enviromentally heavy pollution 2.工具污糟Dirty tools 3.膠料污糟Dirty rubber material4.模具有漬Stained tooling 不夠熟Inadequatec

8、uring1.調校稱是否准確，稱准膠料Calibrate balance and weigh rubber material accruately2.增加下膠量，落夠為止Add enough rubber material3.修改模具Modify mold 4.壓膠時慢慢將模合上，排氣不要太快Close mold slowly during rubber curing without discharging air too fast 5.改善配方Modify recipe 1.調到合適溫度(或向技術員請教)Adjust to proper temperature. (asking for te

9、chnician advice)2.改善模具排氣系統Improving air discharging system3.改變排氣方式Change air discharging method4.在膠上噴些水，多排幾次空氣Spray some water on rubber and discharging air more frequently 1.適當高低溫度Properly adjust temperature down2.查檢壓力，適當加大壓力Check pressure and increase it properly生產中常見的問題及解決方法Problem commonly encou

10、ntered during producting & resolutions thereof3.減少落膠量Reduce rubber amount during feeding 4.修改模具，試著在模上墊些0.5mm以下的紙皮或用矽膠墊膠模(具體方法請教有經驗的師傅)Modify tooling; try to add some paper pads of less than 0.5mm or use siliconemat to back up mold,(ask expeienced masters for actual measures used.)1.適當減少壓力Reduce jpre

11、ssure propely2.增加下膠量Increase rubber amount during feeding3.改善模具Improve mold1.適當高低溫度Adjust down the temperature properly2.把握好排氣Handle well air discharge3.用厚的膠Use thick rubber4.改善膠料Improve rubber material1.將脫模水少噴或稀釋Spray less mold-releasing agent or dilute agent2.把握好排氣Discharge less air3.清冼模具或噴砂Clean

12、the tooling or sand spray it1.適當高低溫度Adjust down the temperature properly2.按正確方法出模，出模嚴謹認真Use correct way for mold releace or serionly and carefully to handle moldrelease3.改善膠料Improve rubber material4.改善模具Improve tooling 1.適當調低溫度Adjust down the temperature properly 2.減少排氣Reduce air discharge 3.改善配方Imp

13、rove recipe4.減少下膠量，啤薄水口Reduce rubber amount for feeding ,mold for thin flash1.適當提高溫度Adjust up temperature properly2.增加硫化時間Increase curing time 3.修理機器或更換標准溫度計Fix machine or change the standard thermometer4.改善膠料Improve rubber material1.調到適合溫度Adjust temperature properly2.對准色板，調准時間Match chromatoplate correctly and adjust the time accurately3.改善膠料顏色Improve rubber color1.做好環境衛生工作(如擦干淨機台和做好防塵措施Keep enviroment clean and healthy (Such as:cleaning machine platform andtake meachine to prevent dust)2.工具要干淨(如：剪刀、介刀、手套)Tools must be clean (eg.knives