模具使用手册

1、模具使用手册模具使用手册USER' MANUAL客户模号MOLD NO.产品名称PART NAME产品编号PART NO.东江模号TK MOLD NO.目录CONTENT一. 模具资料(MOLD INFORMATION ) 2二. 模具使用说明(OPERATION INSTRUCTION ) 3-9三. 模具维护保养(MAINTENANCE INSTRUCTION ) 1 0-12四. 注塑工艺参考卡(MOLDING TECHNIC SHEET ) 1 3-14五. 附件/ 备用清单(ACCESSORIES LIST ) 15六. 模具检验单(QA INSPECTION REPORT

2、) 16-17七. 用户意见反馈书(CLIENT S COMMENT AND SUGGESTION ) 18八. 附件(ACCESSORIES )模具结构简图(MOLD STRUCTURE ) 19上模运水示意图(COOLING DIAGRAM OF CAVITY SIDE ) 20下模运水示意图(COOLING DIAGRAM OF CORE SIDE) 21手册内容模号Mold no.Plastic material胶料每啤件数收缩率Number of cavityShrin kage每啤重量：上模钢材:Shot weightCavity steel水口流道重量：下模钢材Runner an

3、d sprue weightCore steel模具尺寸：Mold dimension : widthmm x height mm x thicknessmm.模具重量 Mold weight :kg最少开模行程 Minimum daylight :mm顶针板行程 Ejector stroke： mm唧嘴偏左/偏右/中心Sprue offset mm法兰直径 Locating rings 'iametet mm 高度 Height: mm唧嘴球面半径和孔径Sprue bushing： Sphrmm mm码模 Mold mounting method:凸边宽度 Flange widthm

4、m坑深 Clamping slot depthmm x 高 heightmm丝孔 Screw holes x 中心距 Distanee between center.mm吊模孔喉嘴配机型Eyebolt: Water connection: Suitable machine size 手册内容1. 注塑机要求 Injection Machine Spec注塑机 Injection Machine机型(Type of Machine )TK啤机：客户啤机：法兰直径 Locating ring dia©唧咀 Sprue SR 唧咀孑L Sprue 6SR6炮咀伸入量 Nozzle move

5、ment distanee顶棍孑L直径 Ejector dia顶出行程 Ejector stroke2. 模具的结构特点MOLD STRUCTURE流道类型 Runner Method冷流道Cold热流道Hot热流道品牌 Hot trademarkDMEEZYUDOO/loldMasterHASCO其它 other: 手册内容水口类型 Gate Method直接入水Direct潜水 Submarine gate针点 Pin point侧水 Side gate圭寸针 Valve Gate细水转侧 Pin point transfer side gate模具类型 Type of mold base

6、二板模 2 plate（倒装 Reverse ）三板模3 plate模胚/钢材 Mold base/Material上模板 Cavity plate : 下模板 Core plate : 模胚品牌 Mold base trademark LKM 其他 Other卡冈材 / 硬度 Material / Hardness上模 Cavity :/HRC下模Core :/HRC镶件 Insert:/HRC行位Slide :/HRC手册内容倒扣处理 Undercut Treatment斜边 Angle pin气/油压 Air / oil 弹前模 Floating CAV.斜顶 Lifter顶出 Ejec

7、tor圆顶针 Ejector pin扁顶针 Blade ejector 司简 Sleeve ejector斜顶 Lifter直顶 Ejector bar推方 Stripper bar推板 Stripper plate推圈 Stripper ring气拍 Air valve取产品方法 Products Ejection自动落下Gravity drop手取 Ma nual机械手 Auto matic eject取水口方法 Runner ejection自动落下Gravity drop手取 Ma nual机械手 Auto matic eject手册内容运水 Cooling水 Water温水 Hot

8、water油 Hot oil喉牙 Thread standard英制BSP美制NPT顶针板复位方式 ReturnMethod弹簧 Spring佥U仔 Early ejector油压 Hydraulic强制 Compel手册内容3 . 模具的动作要点 Mold action sequeneeA. 开模；Mold ope ningB. 油唧抽CAVITY (上模);Slide extracted by hydraulic cyli nder(cavity)C. 油唧抽哥CORE下模)；Slide extracted by hydraulic cyli nder (core)D. 油唧回CAVITY

9、 (上模);Slide retur ned by hydraulic cyli nder (cavity)E. 油唧回CORE (下模);Slide retur ns by hydraulic cyli nder(core)F. 顶出(顶针顶出)；Ejectio n (Ejector pin)G. 顶针回；Ejector pin retur nH. 热咀圭寸针打开；Hot drop valve pin ope ningI. 热咀封针关闭；Hot drop valve pin clos ingJ. 合模Mold closi ngK. 射胶；Injectio nM.冷却；Cooli ngN.入气；

10、Gas Injectio nL. 取件.Taking part动作先后顺序sequenee手册内容开模动作注意 Mold opening notice :1、前模行位（油唧，气缸）需抽开到位后，才能开模；The cavity slide ope ned prior to the mold ope n;2、前模（）组行位，有动作先后次序的要求：先（ ）抽开，后（）抽开；最后（）抽开；（ ）Cavity slides' action order: the first （ ）open,then（ ）open;at last（ ）open ；3、 此模分（）次开模；开模次序见模具结构简图；Mo

11、ld ope ning seque nces were show n in the draw ing of mold structure 。顶出动作注意 Ejection notice:1、后模行位（斜边，油唧，气缸）需抽开到位后，才能开始顶出；Core slide ope ned prior to the ejectio n2、后模（）组行位，有动作先后次序的要求：先（）抽开，后（）抽开；最后（）抽开；Core slides 'action order: the first（ ）open; then（）open; at last（ ）open3、此模采用二次顶出机构，先（）顶出；后（

12、 ）顶出。Two step ejectio n on this mold, the first（ ）ejectio n; the n（ ）ejectio n4、此模有加速顶出机构；先（ ）顶出；后（）加速顶出。There is accelerate ejectio n in the mold; first（）ejectio n; the n（）ejectio n手册内容合模动作注意 mold closed notice:1、口合模前，顶针板必须完全复位；Before mold closed, ejectio n plate must be returned completely2、顶针板完全复

13、位后，后模行位才能开始复位；Ejectio n plate return completely prior to the core slides3、后模行位（油唧，汽缸）复位到位后，才能开始合模；Core slides return completely prior to the mold closed action4、后模有（）组行位，在复位时，有动作次序要求：先（ ）复位，后（ ）复位；最后（）复位；Core slides acti on order:the first（）return; the n （ ）return;at last（ ）retue n5、 行位复位动作：在合模前完成；在

14、合模后进行；Cavity slides acti on:before mold closedafter mold closed6、 前模（）组行位，在复位时，有动作次序要求：先（）复位，后（） 复位；最后（）复位；The order of cavity slides return: the first（ ）return, then（）return; atlast（ ）return;手册内容A. 使用模具注意事项 Operation notice :1、检查注塑机的各项技术参数设定是否正常；Check the moldi ng parameters were set properly.2、装模前

15、将注塑台（炮筒）后退；Retract the injection unit before mold mounting.3、调整注塑机动定模板间间距，使其大于模厚；Adjust the dista nee betwee n the plate ns: It must be larger tha n the mold thick ness4、 按模具上向上标志“f”所示，吊起模具放入动定模板之间，使模具的 法兰先导入注塑机定模板上的定位孔中，再闭合机板，使模具紧贴于两机 板之间。Lift the mold with arrow sig n “ 11 ” upward and set it betw

16、ee n the plate ns. Insert the locat ing ring in to cen ter hole of the fixed plate n.5、模具侧边同机板侧边平行，用压板和螺丝固定模具于注塑机动定模板上。Before clampi ng the mold on to both plate ns, en sure that the mold is not tilted side way.6、锁模块后，进行开模、合模、试合模力，逐步调整锁模位置，逐渐升高锁 模力并使连杆能够伸直。严禁在闭模状态下增大锁模力，以免损坏模具。Always check that P/L

17、straps are removed before ope ning the mold. Check the clamp ing pressure by ope ning and clos ing the mold, in crease the plate n daylight slowly till the link rods fully exte nd. Never in crease clamp ing pressure while mold is closed, else molding machine will be severely damaged.手册内容a）依模具资料调节注塑机

18、顶出杆行程，使其恰当顶出产品。Adjust the ejector stroke according to“ Mold Date Sheet ” and make siparts can be ejected properly.b）依运水示意图连接运水。Connect the cooling system as shown in the cooling diagramc）依工艺参数卡为参照进行调机，直至啤出合格产品。Adjust the machine settings with referenee to “ Molding Parameter ” till quality parts are

19、 obta in ed.7、模具是热唧嘴的，要专业人员来驳线并检查温控箱等是否运行正常。If hot sprue are used. Operation of the temperature control must be checked.B.维护保养1、落模前，对照末件检查模具；Compare with the last shot and inspect the mold throughly before dism oun ti ng.2、进行模具的外观检查保养；Inspect the mold' s external appearanee and carry out main!na

20、nce:清除模具外表面、分模面、型腔表面、导柱表面、顶针底面上的油污杂物， 粉尘和锈斑；Clean up oil stains, dirts and rusts on the external surfaces, parting surfaces and cavity surfaces, guide pins and ejector pins.严禁用任何硬物，特别是金属物清理模腔杂物；Never use hard objects to brush or scrap the mold cavities ；3、清理模具冷却水道，使其畅通，且无积水在内；Purge the water cha nn

21、els to free them from water and blockage ；手册内容4、进行模具的润滑检查；对模具的相对滑动部分添加润滑油Grease and lubricate all sliding surfaces 5、进行模具结构件的检查;Check the mold structure.检查模具的活动部分在动作时是否存在异常响声，各滑动部分运动是否灵 活，动作时有无振动和卡死；Check for abnormal noise during movement, ensure sliding action are smooth. There should be no vibrat

22、io n and jam ming.检查导柱、导套、顶针、滑块等有无严重磨损现象，模具的光、薄、细部 位有无缺损、开裂、变形等；检查型腔表面和型芯有无刮花现象，缺陷有无增多，顶针和其它部位有无折断现象；Check for damages, cracks, deformati ons etc. in polished areas, thi n or delicate parts. Check and report any scratches on the surfaces of cavities and cores, any new defects, any broken ejector pin

23、s and delicate parts.6、模具清擦干净，型腔表面喷涂防锈剂或防锈油脂，合模，收紧锁模片，落 模，摆放在指定位置；Clea n up the mold, rust-proof the cavity and core surfaces before clos ing the mold. Tighten the P/L straps and dismount the mold. Store as instructed.手册内容四.注塑工艺参考卡MOLDING TECHNIC SHEET模具编号：试模啤机：试模日期：啤塑条件第3次试模时存在问题建议胶料/颜色料斗温度（°C

24、）烧咀温度（°C）一炉温度二炉温度三炉温度尾炉温度前模温度后模温度热水口温度射胶压一射胶压二射胶压三射胶压四保压一此模是属：正常啤塑（满足生产时）口非正常啤塑时（啤样办）口参加人员:模具工程师:制作组长:保压二保压三二X V 、IK /、 一"1l- 厂模具设计师亍:射胶一速射胶二速模温测量：射胶三速射胶四速射胶五速保压速进料量（mm）切换位置一（mm）切换位置二（mm）热咀热流道切换 位置三（mm）切换位置四（mm）保压切换位置一（mm）背压试模中途故障/上落模维修记录 中途故障落障抢修后可试出中途故障要另行排期再试 其它事故简述：记录人:（试模组）审核：倒索（mm）回料

25、转速（RPM）射胶时间（S）冷却时间（S）周期时间（S）模厚（mm）锁模力（TON）手册内容四.注塑工艺参考卡_MOLDING TECHNIC SHEETMOLD TRIAL RECORDMold No : Injection machine : Date : Moldi ng Con diti onTimesDescripti on of Problem Occurri ngSuggestEngineeringResins/ColorHopper Temperature( °C )Temperatu re of Oven No zzle( C )Temperatu re of Ov

26、en 1( C )Temperatu re of Oven 2( C )Temperatu re of Oven 3( C )Temperatu re of Back Oven(C )Fi xing Platen Temperature( C )Mo ving Pla ten Tempe rat ure ( C )Temperatu re of Hot Run ner ( C )Injection Pressure1Injection Pressure2Injection Pressure3Injection Pressure4Reserving Pressure 1Ap plicati on

27、 ofthe Mold: No rmal Molding(Fo r production) Reserving Pressure 2Abno rmal Molding( Sample)Reserving Pressure 3Participa nts :Mold Engineer:Toolin gMa deInjection Rate1LeaderMold De signer:Injection Rate2Measuring of Mold Temp erature:Injection Rate3Injection Rate4Injection Rate5Rate of Pressure Re

28、servingInjection Stroke (mm)SwitchingPosition 1(mm)SwitchingPosition 2(mm)Hot Nozzl eRunnerlessSwitchingPosition 3(mm)SwitchingPosition 4(mm)Switc h ing Po si ti on 1 o r Press ure Reser ving (mm)Backing PressureTroubleOccurringDuringMoldin g/M ainten anceShrinking Back (mm)RecordsReturningScre w sp

29、eed (RPN) Molding After Finishing RepairingInjection Time(s) Molding in Otherti meCooling Time(s) OthersTotal Cycle Time(s)Remarks :Mold Thickness(mm)Clamping Force(TON)P repared By :- Appro val:(Moldin g Gro up)Ejector Stroke (mm)五. 附件/备用清单Accessories and Spare Parts List模 号： 成品名称： 核点人：mold no:part

30、 n ame:packed and checked by:附件accessories备件spare partsBOM号 BOM item :名 称 descripti-on数量Qty材料/供应商material/supplier尺寸/目录编号 size/catalogue no1）附件是不安装于模具上，但要连同模具交付客户的部件、工具、器材Accessories are parts that were not in stalled on the mold, but were shippedtogether for future use. Examples: electrodes,interch

31、angeableinserts or cores, fixtures, tools, equipme nt such as temperature con trollers, etc.2）备用件是已安装于模具上，现把所示额外数量交付客户以备随时维修用。Spare parts: Parts were already in stalled on the mold, but extra qua ntities were in cluded for emerge ncy maintenance use.3）在此清单示出但无数量者为易损件，不连模具交客户但建议客户适量存货备用。Parts show n

32、on the list but without qua ntity are just recomme nded stock items for maintenan ce, they are not in cluded in this shipme nt.手册内容六. 模具检验单FINAL INSPECTION REPORT一、模具结构检验:Visual in spect ion:1、具外形尺寸，法兰直径，唧咀孔和球面半径，顶出孔位置和大小符合要求;Size of mold suitable to the injection machine.2、顶针，螺丝，水咀，胶圈规格正确；Ejector p

33、in, screw,plug,o-ri ng,etc.,all of sta ndard parts are proper.3、行位已装有限位保护；Slides protected by Safe-block.4、顶出距离有限位块限制；Ejector stroke protected by Safe-block.5、电线插座已按要求安装，各接线端子已按要求连接；Electricalcomp onen ts,socketsand plugs,wiri ngetc.,are in tact and in workingcon diti on. wiri ngs clearly marked and properly conn ected.模具动作检验：1、模具开闭正常；Mold ope n/close smoothly and no rmal.2、行位运动顺滑，无异常声响;Slides ran smoothly and normal.3、斜顶顶出顺滑，复位平稳；Lifter ran smoothly and normal.手册内容