内容案例成果heli110tons forklift trucks with engine

1、 2012.071-10ton forklift trucks with engine H 1-3.5tonH 1-3.5ton1-1.8tonCPC(D)10/ CPQ(D)10CPC(D)15 /CPQ(D)15CPC(D)18/ CPQ(D)18Rated Capacity (kg) 100015001750Load Center (mm) 500Overall Max. lifting height with backrest (mm) h4400840054005Max. lifting height (mm) h33000Height mast retracted(mm) h119

2、95Overall length with fork (mm )L1294131653213Fork dimensions (mm )770100329201003592010035Front overhang (mm )X421425428Rear overhang (mm )L4350420465Wheel base (mm)L51400Coupler height (mm) h5250Min. ground clearance under mast (mm) G110Overall width (mm) B1070Lateral fork adjustment outside of fo

3、rk(Max/Min.)S950/200Tread front/Tread rear(mm) （R/P)890/920Outside turning radius (mm) Wa188019551985Min. intersecting aisle (mm)Ra197720522093Fork dimensions(forward/backward)%6/121CPC(D)10-KU6CPC(D)15-KU6CPC(D)18-KU6Max. Traveling speeds (with/without load)km/h 13.5/14.5Lifting speeds(with/without

4、 load) mm/s 590/650Lowering speeds(with/without load) mm/s 450/550Max. Draw-bar pull (with load) kN 12.3（M）/18（T）Max. Negotiable Gradient(with load) % 20Service mass kg 222026602890Tyre Type and NumberPneumatic Front2/Rear2 Tyre Size6.50-10-10PR/5.00-8-8PRService BrakeHydraulic-Foot PedalBattery(V/C

5、) 12V/80Ah Engine ModelKubota V2403Rated Output kW/rpm 35.4/2400Rated Torque Nm/rpm 161.3/1600Cylinder4-87102.4Displacement2.434Transmission1-1 Power shift/ 2-2Manual shift2CPC(D)10-KU6CPC(D)15-KU6CPC(D)18-KU6Max. Traveling speeds (with/without load)km/h 13.5/14.5Lifting speeds(with/without load) mm

6、/s 590/650Lowering speeds(with/without load) mm/s 450/550Max. Draw-bar pull (with load) kN 9.3（M）/14.2（T）Max. Negotiable Gradient(with load) % （M）30/（T）37（M）23/（T）27（M）20/（T）24Service mass kg 222026602890Tyre Type and NumberPneumatic Front2/Rear2 Tyre Size6.50-10-10PR/5.00-8-8PRService BrakeHydrauli

7、c-Foot PedalBattery(V/C) 12V/60Ah Engine ModelNISSAN K15Rated Output kW/rpm 23.6/2400Rated Torque Nm/rpm 103/1600Cylinder4-75.583Displacement1.468Transmission1-1 Power shift/ 2-2Manual shift2-3.5tonCPC(D)20/CPQ(D)20 CPC(D)25/CPQ(D)25 CPC(D)30/CPQ(D)30 CPC(D)35/CPQ(D)35Rated Capacity (kg) 20002500300

8、03500Load Center (mm) 500Overall Max. lifting height with backrest (mm) h43995399542274222Max. lifting height (mm) h33000Height mast retracted(mm) h12000200020702180Overall length with fork (mm )L13442366737723783Fork dimensions (mm )92010045107010045107012545107012550Front overhang (mm )X4824824874

9、98Rear overhang (mm )L4440515515515Wheel base (mm)L51600160017001700Coupler height (mm) h5290290310310Min. ground clearance under mast (mm) G110110135135Overall width (mm) B1150115012251225Lateral fork adjustment outside of fork(Max/Min.)S1000/2221000/2221055/2501055/250Tread front/Tread rear(mm) （R

10、/P)970/970970/9701000/9701000/970Outside turning radius (mm) Wa2170224024002420Min. intersecting aisle (mm)Ra2200228023802400Fork dimensions(forward/backward)%6/121CPC(D)20-KU6CPC(D)25-KU6CPC(D)30-KU6CPC(D)35-KU7Max. Traveling speeds (with/without load)km/h 17/1917/1918/1919/19Lifting speeds(with/wi

11、thout load) mm/s 530/550530/550440/480330/370Lowering speeds(with/without load) mm/s 450/550450/550450/500350/400Max. Draw-bar pull (with load) kN （M） 14.2 /（T）16.4（M） 13.7/（T）16.2（M） 13.5 /（T）16（M） 16.7/（T）20.6Max. Negotiable Gradient(with load) % （M）21/（T）27（M）20/（T）23（M）20/T）20（M）15/（T）16.5Servic

12、e mass kg 3320368042704700Tyre Type and NumberPneumatic Front2/Rear2 Tyre Size7.00-12-12PR/6.00-9-10PR289-15-12PR/6.50-10-10PR289-15-14PR/6.50-10-10PRService BrakeHydraulic-Foot PedalBattery(V/C) 12V/80Ah Engine ModelKubota2403Kubota3600Rated Output kW/rpm 35.4/240036.5/260046.9/2400Rated Torque Nm/

13、rpm 161.3/1600164/1500210/1600Cylinder4-87102.44-98120Displacement2.4343.62Transmission1-1 Power shift/ 2-2Manual shift2CPQ(D)20-RcCPQ(D)25-RcCPQ(D)30-RcCPQ(D)35-Rc1Max. Traveling speeds (with/without load)km/h 17/1917/1918/1919/19Lifting speeds(with/without load) mm/s 530/550530/550450/480310/340Lo

14、wering speeds(with/without load) mm/s 450/550450/550450/500350/400Max. Draw-bar pull (with load) kN （M）11/（T）12.3（M） 9.8 /（T）12.3（M） 9.1 /（T）10.8（M） 14/（T）18.5Max. Negotiable Gradient(with load) % （M）18/（T）18（M）15/（T）15（M）12（T）14（M）15/（T）15Service mass kg 3320368042704700Tyre Type and NumberPneumati

15、c Front2/Rear2 Tyre Size7.00-12-12PR/6.00-9-10PR289-15-12PR/6.50-10-10PR289-15-14PR/6.50-10-10PRService BrakeHydraulic-Foot PedalBattery(V/C) 12V/60Ah Engine ModelNISSAN K21NISSAN K25Rated Output kW/rpm 31.2/225037.6/2400Rated Torque Nm/rpm 143.7/1600176.5/1600Cylinder4-89834-89100Displacement2.0652

16、.488Transmission1-1 Power shift/ 2-2Manual shiftOTHER ENGINE (optional)OTHER ENGINE (optional)Engine ModelRated Output kW/rpm Rated Torque Nm/rpm Displacement（L）CylinderISUZU C240PKJ35.4/2500139.9/18002.3694For 13.5tISUZU 4JG244.9/2450184.7/160018003.054For 23.5tJMC HJ49333/2300153/18002.7714For 11.

17、8tJMC HJ49339/2500165/18002.7714For 23.5tA reliable Drive systemAs the most reliable transmission system produced by HELI, it has been validated by over 20 years experience in world market. Meanwhile, various ancillary devices of the power system ensure the reliability effectively.The mean time betw

18、een failures for transmission is 8000 hours.Equipped with the intake system and intake muffler.Optional air filter pressure alarm device.Automatic engine preheating system.Cyclone air filter.Lost foam castingVarious high-power engines are available for customers optional choices, and the emission me

19、ets the latest EU and USA environmental regulation.A reliable MastThe high internal-qualified mast confirmed ensures the safety of the operator, truck and cargo. Standard configuration of the wide-view mast enlarged operators view effectively , and ensures loading/unloading operations more reliable.

20、 Use the best German steel materials for triplex mast.(option only for triplex mast)The frame of mast has more strength basing on the enlarged channel interface.Clear visibility for standard wide-view mast. The channel with own patented technology has the first-rate quality.A reliable Hydraulic syst

21、emHELI has the most professional R&D base of cylinders, where we take advantage of the advanced manufacturing technologies and detecting means to ensure the reliability of all cylinders of the hydraulic system.Standard tilt cylinder by HELI.Standard lift cylinder by HELI.Standard steering cylind

22、er by HELI.Self-locking tilt cylinder.Standard hydraulic circuit filter.Speed-controlling function on lifting system.A reliable Steering systemThe steering system with new technologies not only provides a smoother swerve and faster positioning and steering, but also effectively ensures operators saf

23、ety.Smaller turning radius.Wearable tire.Full hydraulic power steering.Comfortable operationspaceThe capacious operating space together with the enormous ergonomic-design configuration ensure the operation more comfortable & convenient ,and effectively enhance the efficiency & safety of oper

24、ation.Filled with noise-reducing and buffer rubber material between bonnet and frameworks.Newly patented insulation materials of bonnet.Well-designed non-slip mat.Special display with easily reading.Standard files packet.Exhaust system is flexibly connected with frame.G 1-3.5tonG 1-3.5ton1-1.8tonCPC

25、D10/ CPQD10CPCD15/ CPQD15CPCD18/ CPQD18Rated Capacity (kg) 100015001750Load Center (mm) 500Overall Max. lifting height with backrest (mm) h4401740144014Max. lifting height (mm) h33000Height mast retracted(mm) h11995Overall length with fork (mm )L1293631503193Fork dimensions (mm )77010032920100359201

26、0035Front overhang (mm )X401405408Rear overhang (mm )L4355415455Wheel base (mm)L51410Coupler height (mm) h5250Min. ground clearance under mast (mm) G110Overall width (mm) B107510751090Lateral fork adjustment outside of fork(Max/Min.)S950/200Tread front/Tread rear(mm) （R/P)900/930900/930930/930Outsid

27、e turning radius (mm) Wa187019501980Min. intersecting aisle (mm)Ra194520252055Fork dimensions(forward/backward)%5/101CPC(D)10-KU1GCPC(D)15-KU1GCPC(D)18-KU1GMax. Traveling speeds (with/without load)km/h 17/18Lifting speeds(with/without load) mm/s 590/650Lowering speeds(with/without load) mm/s 450/550

28、Max. Draw-bar pull (with load) kN 17.8Max. Negotiable Gradient(with load) % 42/2540/1936/18Service mass kg 230027602970Tyre Type and NumberPneumatic Front2/Rear2 Tyre Size6.50-10-10PR/5.00-8-8PRService BrakeHydraulic-Foot PedalBattery(V/C) 12V/80Ah Engine ModelKubota V2403Rated Output kW/rpm 35.4/24

29、00Rated Torque Nm/rpm 161.3/1600Cylinder4-87102.4Displacement2.434Transmission1-1 Power shift2CPQ(D)10-Rc3GCPQ(D)15-Rc3GCPQ(D)18-Rc3GMax. Traveling speeds (with/without load)km/h 17/18Lifting speeds(with/without load) mm/s 590/650Lowering speeds(with/without load) mm/s 450/550Max. Draw-bar pull (wit

30、h load) kN 14.2Max. Negotiable Gradient(with load) % 37/2227/1824/17Service mass kg 230027602970Tyre Type and NumberPneumatic Front2/Rear2 Tyre Size6.50-10-10PR/5.00-8-8PRService BrakeHydraulic-Foot PedalBattery(V/C) 12V/60Ah Engine ModelNISSAN K15Rated Output kW/rpm 23.6/2400Rated Torque Nm/rpm 103

31、/1600Cylinder4-75.583Displacement1.468Transmission1-1 Power shift2-3.5tonCPCD20/CPCQD20CPCD25/CPQD25CPCD30/CPQD30CPCD35/CPQD35Rated Capacity (kg) 2000250030003500Load Center (mm) 500Overall Max. lifting height with backrest (mm) h4400441824177Max. lifting height (mm) h33000Height mast retracted(mm)

32、h12000200020752180Overall length with fork (mm )L13430365037703840Fork dimensions (mm )92010045107010045107012545107012550Front overhang (mm )X470470475485Rear overhang (mm )L4440510525585Wheel base (mm)L51600160017001700Coupler height (mm) h5245245250250Min. ground clearance under mast (mm) G110110

33、135135Overall width (mm) B1150115012251285Lateral fork adjustment outside of fork(Max/Min.)S1000/2221000/2221055/2501055/250Tread front/Tread rear(mm) （R/P)970/970970/9701000/9701060/970Outside turning radius (mm) Wa2170224024002420Min. intersecting aisle (mm)Ra2200228023802400Fork dimensions(forwar

34、d/backward)%6/121CPCD20-KU8GCPCD25-KU8GCPCD30-KU8GCPCD35-KU10GMax. Traveling speeds (with/without load)km/h 17/1917/1918/1919/19Lifting speeds(with/without load) mm/s 550/600550/600500/550450/480Lowering speeds(with/without load) mm/s 450Max. Draw-bar pull (with load) kN 17171616.5Max. Negotiable Gr

35、adient(with load) % 28/2025/1823/2022/20Service mass kg 3480380044005000Tyre Type and NumberPneumatic Front2/Rear2 Tyre Size7.00-12-12PR/6.00-9-10PR289-15-12PR/6.50-10-10PR289-15-14PR/6.50-10-10PRService BrakeHydraulic-Foot PedalBattery(V/C) 12V/80Ah Engine ModelKubota2403Kubota3600Rated Output kW/r

36、pm 35.4/240036.5/260046.9/2400Rated Torque Nm/rpm 161.3/1600164/1500210/1600Cylinder4-87102.44-98120Displacement2.4343.62Transmission1-1 Power shift2CPQ(D)20-Rc2GCPQ(D)25-Rc2GCPQ(D)30-Rc2GCPQ(D)35-Rc3GMax. Traveling speeds (with/without load)km/h 17/1917/1918/1919/19Lifting speeds(with/without load)

37、 mm/s 550/600550/600500/550450/480Lowering speeds(with/without load) mm/s 450Max. Draw-bar pull (with load) kN 16.416.414.516.5Max. Negotiable Gradient(with load) % 26/2024/1823/2020/18Service mass kg 3480380044005000Tyre Type and NumberPneumatic Front2/Rear2 Tyre Size7.00-12-12PR/6.00-9-10PR289-15-

38、12PR/6.50-10-10PR289-15-14PR/6.50-10-10PRService BrakeHydraulic-Foot PedalBattery(V/C) 12V/60Ah Engine ModelNISSAN K21NISSAN K25Rated Output kW/rpm 31.2/225037.6/2400Rated Torque Nm/rpm 143.7/1600176.5/1600Cylinder4-89834-89100Displacement2.0652.488Transmission1-1 Power shiftOTHER ENGINE (optional)O

39、THER ENGINE (optional)Engine ModelRated Output kW/rpm Rated Torque Nm/rpm Displacement（L）CylinderISUZU C240PKJ35.4/2500139.9/18002.3694ISUZU 4JG244.9/2450184.7/160018003.054JMC HJ49339/2500165/18002.7714A reliable MastThe impact and vibration of mast are reduced significantly by use buffer device. T

40、hrough finite element analysis plus optimizing the structural parameters, the vibration acceleration is reduced by 40%.More scientific and environmental designEquipped with high-quality engine ,the emission meets the latest European EC and the EPA environmental regulation. The use of non-asbestos in

41、sulation equipment is very effective to lower down the noise. The innovation design and optimized configuration of the lifting system improve the operators visibility greatly, and provide a clear and accessible focus of vision to ensure the safety and efficiency of operating.More powerfulMore comfor

42、table ergonomic designThough optimum design of the hood and tilt cylinder, the space for operators leg is twice wider than other models ,the bigger footplate make the operators to get on and off with ease. Such capacious space ensures the operating more comfortable.More comfortable ergonomic designT

43、he sedan-type display and double-handle combined F/R direction switch to ensure more convenient and smooth operation. Laborsaving mini-type steering wheel. Suspension seat with armrests ,seat belts. safe and comfortable.Excellent safety performanceAs the first forklift producer to use profiled steel

44、 for overhead guard in china, our G series forklift trucks is available with embedded cabin doors to ensure more safety and seal performance.Excellent safety performanceG series forklift trucks have much stronger frame structure, while its structural strength meets the ANSI/ITSDFB56.1 (American nati

45、onal regulation) requirements.H H 510ton510tonCPCD50CPCD60CPCD70CPCD80CPCD100Rated Capacity (kg) 500060007000800010000Load Center (mm) 600Overall Max. lifting height with backrest (mm) 43604350434543604085Max. lifting height (mm) 3000Height mast retracted(mm) 25002500250027002850Overall length with

46、fork (mm )46604735480051605480Fork dimensions (mm )551220150601220150651220150701220170801220175Front overhang (mm )590590590700718Rear overhang (mm )600675740740740Wheel base (mm)22502250225025002800Coupler height (mm) 430430430540540Min. ground clearance under mast (mm) 200200200245245Overall widt

47、h (mm) 19951995199521652165Lateral fork adjustment outside of fork(Max/Min.)300-1845300-1845300-1845340-2000410-2140Tread front/Tread rear(mm) 1470/17001470/17001470/17001600/17001600/1700Outside turning radius (mm) 32503300337037003900Min. intersecting aisle (mm)29603000304033103540Fork dimensions(

48、forward/backward)6/121CPCD50-P1CPCD60-P1CPCD70-P1CPCD80-PCPCD100-PMax. Traveling speeds (with/without load)km/h 26/2826/2826/2826/3026/30Lifting speeds(with/without load) mm/s 530/550530/550510/540400/440330/370Lowering speeds(with/without load) mm/s 600/300Max. Draw-bar pull (with load) kN 60606059

49、57Max. Negotiable Gradient(with load) % 34/1931/1929/1925/2021/20Service mass kg 7980864093501096012510Tyre Type and NumberPneumatic Front4/Rear2 Tyre Size8.25-15-14PR(Front/Rear )9.00-20-14PR(Front/Rear)Service BrakeAll hydraulic power breakBattery(V/C) 2*12V/80AhEngine ModelPerkins 1104D-44TA（STAG

50、E A/Tier 3）turbocharger 、Air to air intercoolerRated Output kW/rpm 83/2200Rated Torque Nm/rpm 418/1400Cylinder and Displacement4- 4.4LTransmission2-2 Power shift2CPCD50-CU3CPCD60-CU3CPCD70-CU3CPCD80-CUCPCD100-CUMax. Traveling speeds (with/without load)km/h 26/2826/2826/2826/3026/30Lifting speeds(wit

51、h/without load) mm/s 520/550520/550510/540440/470360/380Lowering speeds(with/without load) mm/s 600/300Max. Draw-bar pull (with load) kN 6262626058Max. Negotiable Gradient(with load) % 35/1932/1920/1927/2022/20Service mass kg 7980864093501096012510Tyre Type and NumberPneumatic Front4/Rear2 Tyre Size

52、8.25-15-14PR(Front/Rear )9.00-20-14PR(Front/Rear)Service BrakeAll hydraulic power breakBattery(V/C) 2*12V/80AhEngine ModelCummins QSB4.5-C110（STAGE A/Tier 3）turbocharger 、Air to air intercoolerRated Output kW/rpm 82/2200Rated Torque Nm/rpm 488/1500Cylinder and Displacement4- 4.5LTransmission2-2 Powe

53、r shift3CPCD50-M1CPCD60-M1CPCD70-M1Max. Traveling speeds (with/without load)km/h 26/3026/3026/30Lifting speeds(with/without load) mm/s 450/470440/470420/460Lowering speeds(with/without load) mm/s 600/300Max. Draw-bar pull (with load) kN 424040Max. Negotiable Gradient(with load) % 23/1920/1920/19Serv

54、ice mass kg 798085709170Tyre Type and NumberPneumatic Front4/Rear2 Tyre Size8.25-15-14PR(Front/Rear )Service BrakeAll hydraulic power breakBattery(V/C) 2*12V/80AhEngine ModelMitsubishi S6S-T（STAGE A/Tier 3）turbocharger Rated Output kW/rpm 63.9/2300Rated Torque Nm/rpm 285/1700Cylinder and Displacemen

55、t6-4.996LTransmission2-2 Power shiftEngine ModelRated Output kW/rpm Rated Torque Nm/rpm Cylinder and DisplacementCPCD5070-W2ISUZU 6BG182/2000415/1400-16006/6.494CPCD80100-W5ISUZU 6BG182/2000415/1400-16006/6.494CPYD5070-TY1GM4.378/2300324/17006/4.294CPQD5070-TY1GM4.370/2300287/17006/4.294CPQYD5070-TY

56、1GM4.378/2300324/17006/4.294A reliable Drive systemAs the most reliable transmission system produced by HELI, it has been validated by over 20 years experience in world market. Meanwhile, various ancillary devices of the power system ensure the reliability effectively.The mean time between failures

57、for transmission is 8000 hours.Equipped with the intake system.Standard distribution of air filter pressure alarm device.Automatic engine preheating system.Cyclone air filter.Lost foam castingVarious high-power engines are available for customers optional.A reliable MastThe high internal-qualified m

58、ast confirmed ensures the safety of the operator, truck and cargo. Standard configuration of the wide-view mast enlarged operators view effectively , and ensures loading/unloading operations more reliable. Use the best German steel materials for triplex mast.(option only for triplex mast)The frame o

59、f mast has more strength basing on the enlarged channel interface.A reliable Hydraulic systemHELI has the most professional R&D base of cylinders, where we take advantage of the advanced manufacturing technologies and detecting means to ensure the reliability of all cylinders of the hydraulic system.Standard tilt cylinder by HELI.Standard lift cylinder by HELI.Standard steering cylinder by HELI.Self-locking tilt cylinder.Stand