万向A123动力电池简略版20140410

1、万向万向A123A123动力电池产品和技术路线动力电池产品和技术路线Wanxiang A123 Battery Product and Technology Roadmap浙江万向亿能动力电池有限公司浙江万向亿能动力电池有限公司Wanxiang A123 Systems Asia CO., LTDApril 11, 2014AVT波士顿波士顿ESG波士顿波士顿A123 常州常州欧洲办公室欧洲办公室ASG 底特律底特律ATBS 上海上海万向亿能万向亿能常州材料基地底特律基地杭州基地波士顿研发中心常州电池基地万向A123A123全球业务分布Wanxiang A123 Systems LLC Glo

2、bal Locations2,000 employees in locations worldwide1,000,000 square feet of manufacturing facilities in United States and ChinaGlobal Headquarters, Livonia MichiganGlobal R&D Center, Boston, MaGlobal Manufacturing Center, Hangzhou, ChinaNoImage万向A123产品技术构架Wanxiang A123 Products and Applications开

3、发 Development 批量供货 Field Experience车用动力电池的应用和客户Transportation Customers & ApplicationsEVPHEVHEVMicro-HybridTBA 1EVPHEVHEV具有国际竞争力的电芯产品High Performance Battery Cell Products LFP Cell Product 磷酸铁锂产品系列： 高功率、长寿命、高安全性、能量功率兼顾-14Ah High Power 14Ah功率电芯， HEV-20Ah PHEV/SSB 20Ah 能量功率兼顾型-50Ah EV BUS 50Ah EV大

4、巴用 NCM Cell Product 三元产品系列： 高能量、低成本、安全性、能量功率兼顾- 20Ah NCM/LMO PHEV 功率型 157Wh/Kg- 22Ah NCM EV 能量型 170Wh/Kg- 38Ah NCM EV 能量型 170Wh/Kg Proprietary Technology EXT 专有技术：超温EXT技术、卷绕式叠片技术目前该产品已经完成样品设计和产目前该产品已经完成样品设计和产品认证，引入杭州工厂进行批量制品认证，引入杭州工厂进行批量制造，订购了产业化的生产装备，预造，订购了产业化的生产装备，预计计20142014年年6 6月份具备量产的能力。月份具备量产的

5、能力。 混合动力汽车动力电源混合动力汽车动力电源 HEV Battery Application杭州导入A123新电芯产品：HEV用8-14AhA123 14Ah HEV Cell Introduced to Hangzhou 45度高温10C放电循环寿命-25度低温脉冲放电- 200W项项目目条条件件14Ah性能性能电池容量23C / 1C rateAvg. 14.8放电功率250A/2sec SOC 50%Avg. 2140W500A/2sec SOC 50%Aver. 2823W250A/10sec SOC50%Avg. 1620W500A/10sec SOC 50%Aver. 1916

6、W放电内阻250A/2sec SOC 50%Avg. 1.28mohm500A/2sec SOC 50%Aver. 0.97 mohm250A/10sec SOC50%Avg. 1.68mohm500A/10sec SOC 50%Aver. 1.43mohm冷启动150W, SOC35%Avg. 2.13V200W, SOC30%Avg. 1.77V安全性能Nail penetrationEUCAR Level 4OverchargingEUCAR Level 4Hot boxEUCAR Level 4OverdischargeEUCAR Level 3CrushEUCAR Level 3Ex

7、ternal shortEUCAR Level 3万向电池系统设计万向电池系统设计电芯软包装电芯设计电芯结构保护绝缘保护多个子系统的集成BMS和控制算法（SOC/SOH/SOF） 结构强度设计 热管理设计单元模块集成热管理系统标准模块化设计高可靠性连接 高性能电芯 集成化热管理 电压温度采集子系统系统电源系统整体解决方案Battery System SolutionsLECUBMUEDM电池系统解决方案的能力Battery System Solutions and Capabilities9Pack Systems Integration Applications EngineeringPac

8、k/Core EngineeringCore SW/HW/BMSCellCore Module Module ApplicationsPack Mechanical AppsApplication SW/HW Pack Level EE ICD, System Integration Plan Battery Pack User Manual & Pack Functional Specification Compliance/Exceptions Document Electrical Engineering Block Level Diagrams Pack Level Mech.

9、 Eng. ICD Pack Level FMEA, DVP&R, and EOL Test PlanMaintain/Manage Compliance/Exceptions DocumentBlock Level Diagrams (Mechanical and Electrical)Monitor Engineering Process Deliverables Preliminary Pack DV/PV PlanPack Design ConceptNew Business Acquisition BMS Requirements Specification Systems

10、Validation Plan HW/SW Interface Specification Software Requirements, Software Validation Plan, SPICE Compliance Documentation Hardware Requirements, Schematics, HW Validation Plan, Board Level EOL Test, Board Level FMEA, D&R Mechanical Design, D&R on all Mechanical Mfg. Build Book/Prototype

11、Control Plan Component Level Validation Verify Specification Compliance Update Component, HW, SW DFMEAsManufacturing Process SW Driver ValidationSystem Mechanical HW SW SW/HW IntegrationMech. Reqs AnalysisBMS Reqs. Analysis & DesignSW Reqs Analysis & DesignSystem Reqs. AnalysisSystem DesignI

12、terative ProcessMechanical DesignHW Analysis and DesignSW Analysis and DesignSystem-Release TestSystem-Integration TestSW Design, Implement, Comp. TestPCB LayoutManufacturing (Prototypes)HW Comp. TestSW integration and TestHW Integration and TestMechanical Integration and TestIT Integration and Test

13、Mechanical ImplementationToolingManufacturing - Mechanical Mechanical Comp. TestCross Discipline Change ManagementCross Discipline Change ManagementCross Discipline Change ManagementCross Discipline Change ManagementCross Discipline Change Management电池系统开发流程导入电池系统开发流程导入Battery System Engineering Pro

14、cess V Model10 运营系统的运营系统的建立、训练建立、训练、以及标准、以及标准化实施化实施建立关键业建立关键业绩指标管理绩指标管理，使得生产，使得生产线正常运行线正常运行。 通过分析通过分析工具对数据工具对数据进行分析进行分析实施过程实施过程技术改善技术改善进行过程优进行过程优化的相关练化的相关练习习建立系统，建立系统， 继续完善继续完善 稳定生产过稳定生产过程程20142014 工作目标工作目标 ( (杭州工厂杭州工厂) ) 杭州电芯生产线建立 A123 AOS 和质量体系导入 MES系统建立和运行 通过OEM主机厂审核 实施路线（从前至后）系统需要在持续改善过程中不断完善 AO

15、S 实施路线图实施路线图万向杭州工厂建立万向杭州工厂建立A123A123制造和质量体系制造和质量体系A123 Operation System Introduced to Hangzhou手持条码扫描手持条码扫描信息交互界面信息交互界面HMI 网络接口网络接口现场质量信息录入现场质量信息录入生产设备信息收集生产设备信息收集 (PLC)现场设备现场设备Databases万向杭州工厂建立万向杭州工厂建立A123A123制造执行和追溯系统制造执行和追溯系统(MES)(MES)A123 MES and Tracebility Introduction 100 scientists and engine

16、ers, 9000 square meter world class lab 100 名科学家，工程师，技师， 9,000 平方米世界级实验室 万向A123 A123 波士顿电池基础研发中心A123 Boston R&D Center 2012 2013 2014 2015 2016 2017 2018100200300Energy Density (Wh/Kg)万向万向A123 A123 锂电池技术路线锂电池技术路线Wanxiang A123 Li Battery Cell Roadmap A123 LFP Power Cell Introduction OxideSafety, EXT, A123 Form Factor, material optimization, DVHigh Ni OxideCell Design, Safety Si/C AnodeA123 Joint Development, cycle life, cell designLFP OxideIn ProductionCellElec.20132014201520162017201812V Gen1LN5, 60A10kg20(End of