出口模制作DFM报告流程

1、1.首页首页2.排位及进胶方案排位及进胶方案3.PL位置位置14.前模结构前模结构(运水在第运水在第6点点描述描述)5.后模结构后模结构(运水在第运水在第7点描述点描述)6.前模运水前模运水(带镶件带镶件/每组运水用每组运水用不同颜色，要有编号不同颜色，要有编号)7.后模运水后模运水(带镶件带镶件/顶针，每组顶针，每组运水用不同颜色，要有编号运水用不同颜色，要有编号)8.Cav 号号(如如1模模2腔以上的，需腔以上的，需注明字体注明字体/字高字高/产品的字凸或产品的字凸或凹凹)2129.产品蚀纹产品蚀纹(如范围如范围/纹面型号纹面型号/产品的出模角度产品的出模角度)10.要求放公差的图片要求放

2、公差的图片1211.开模动作开模动作(如开模动作复杂的模具如开模动作复杂的模具)12DFM格式流程格式流程DFM命名：（工模开发计划表）序号命名：（工模开发计划表）序号-产品名称（产品号）产品名称（产品号）-DFM（版本号版本号）-更新日期；更新日期；如如4U4-Button(40325705-40325711)-DFM（A4)-20101222.ppt注：排模单第注：排模单第1号模具者负责全产品的装配号模具者负责全产品的装配Side Gate 侧水口侧水口Pin Point Gate 细水口细水口Hot Runner (Valve) 热流道针阀式热流道针阀式Submarine Gate 潜水

3、口潜水口Tab Gate 搭底水口搭底水口Hot Runner (Pin Point) With One Drop 热流道点进胶热流道点进胶Hot Sprue 单咀热流道单咀热流道Hot Runner (Direct) Turn To Submarine Gate 热流道转潜水口热流道转潜水口Hot Runner (Direct) Turn To Banana Gate 热流道转蕉形水口热流道转蕉形水口Hot Runner (Direct )热流道热流道直浇口直浇口4mmCAVCORP/L5.5mm1.0mmBefore Change更改前更改前After Change更改后更改后 The h

4、eight of the green surface : (Cut material for draft angle)Height3.0mm to draft 2 degree; 0.1mm3.00.05mm 0.1mm6.00.05mm 0.13mmHeight15.0mm to draft 0.3 degree0.08mm绿色面减胶做出模斜度时参考如下标准:高度3.0mm 减胶做2 度出模斜度；减胶 0.1mm高度 3.06.0mm减胶做1 度出模斜度；减胶0.05mm 0.1mm高度 6.015.0mm减胶做0.5度出模斜度；减胶0.05mm 0.13mm高度15.0mm减胶做0.3度出

5、模斜度；减胶 0.1mmThis green area is 0 degree, suggest to Cut material on the cavity to draft1 degree.绿色面无出模斜度，建议产品减胶1度做前模出模斜度Submarine Gate With 2Points2点潜水进胶Can you accept gate cushion?水口加工余留量是否接受水口加工余留量是否接受?Add Plastic 加胶Reduce Plastic减胶Cavity Inserts前模镶件Core Inserts后模镶件Undercut here, suggest to change

6、 as picture show.此处倒扣，建议如图更改EJ-Pins顶针Lifters斜顶Sliders行位Cavity Cooling 8mm前模运水 8mmCore Cooling 8mm后模运水 8mmThis position need to make the inserts, but it will have the sharp steel, so we suggest to change the part.此处由于需要做前后模相插钢料太薄建议修改产品如下图所示！Undercut on red area, so here cannot be released by lifter,

7、suggest to cancel the red feature.红色面倒扣，无法用斜顶行出，建议取消The wall of plastic is too thick here, suggest to reduce plastic to improve.此处胶位太厚，建议减胶IN 1OUT 1IN 2OUT 2IN 3OUT 3IN 4OUT 4IN 5OUT 5IN 6OUT 6IN 7OUT 7IN 8OUT 8IN 9OUT 9IN 10OUT 10IN 11OUT 11IN 12OUT 12IN 13OUT 13IN 14OUT 14IN 15OUT 15IN 16OUT 16IN

8、17OUT 17IN 18OUT 19IN 20OUT 20IN 21OUT 21IN 22OUT 22IN 23OUT 23Customer ( (客户客户):):UNV1Model ( (型号型号):):DPCA B73 (100906)Part Name ( (产品名称产品名称):):Button ( (按钮）按钮） Part No. ( (产品编号产品编号):):A2C53347358/A2C53347355Drawing No. ( (图纸编号图纸编号):):40325705 DRW 000 AE / 40325711 DRW 000 AFMaterial ( (材料名称材料名称):

9、):ABS-PC/SN 57906-11 BlackShrinkage ( (缩水率缩水率):):1.005Mold Type ( (2/3板模板模):):2 PlateGate Type ( (入水方式入水方式):):Submarine Gate 潜水进胶潜水进胶Injection Machine ( (注塑机台注塑机台):):50TCavity No. ( (出模数出模数):):1+1Design ( (编制编制):):胡伟庆胡伟庆Original Date ( (制定日期制定日期):):2010.12.22DFM Version ( (DFM版本版本):):A4Bill Of Mater

10、ial:Cavity: 2343ESR 5052 HRC Core: 2343ESR 5052HRC Slider: 2343ESR 5052HRC 4 4CustomerModelPart NamePart No.Drawing No.Material ShrinkageMold TypeGate TypeCavity No.DesignDateVersionAAAAAAAAAAAAAAAAAAA1.0052 PlateAAA1*2AAA2011.03.20A1一、排位及进胶 Layout And Inlet 5 5CustomerModelPart NamePart No.Drawing

11、No.Material ShrinkageMold TypeGate TypeCavity No.DesignDateVersionAAAAAAAAAAAAAAAAAAA1.0052 PlateAAA1*2AAA2011.03.20A1二、P/L 位置 P/L Position 6 6CustomerModelPart NamePart No.Drawing No.Material ShrinkageMold TypeGate TypeCavity No.DesignDateVersionAAAAAAAAAAAAAAAAAAA1.0052 PlateAAA1*2AAA2011.03.20A1三

12、、模具结构 前模 Mold Structure Cavity 7 7CustomerModelPart NamePart No.Drawing No.Material ShrinkageMold TypeGate TypeCavity No.DesignDateVersionAAAAAAAAAAAAAAAAAAA1.0052 PlateAAA1*2AAA2011.03.20A1四、模具结构 后模 Mold Structure Core 8 8CustomerModelPart NamePart No.Drawing No.Material ShrinkageMold TypeGate Type

13、Cavity No.DesignDateVersionAAAAAAAAAAAAAAAAAAA1.0052 PlateAAA1*2AAA2011.03.20A1四、模具结构 A 顶出 Mold Structure A Ejector System 9 9CustomerModelPart NamePart No.Drawing No.Material ShrinkageMold TypeGate TypeCavity No.DesignDateVersionAAAAAAAAAAAAAAAAAAA1.0052 PlateAAA1*2AAA2011.03.20A1五、前模运水 Cavity Cool

14、ing 1 10 0CustomerModelPart NamePart No.Drawing No.Material ShrinkageMold TypeGate TypeCavity No.DesignDateVersionAAAAAAAAAAAAAAAAAAA1.0052 PlateAAA1*2AAA2011.03.20A1六、后模运水 Core Cooling 1111CustomerModelPart NamePart No.Drawing No.Material ShrinkageMold TypeGate TypeCavity No.DesignDateVersionAAAAAA

15、AAAAAAAAAAAAA1.0052 PlateAAA1*2AAA2011.03.20A1七、晒字位置 Engraved Position 1212CustomerModelPart NamePart No.Drawing No.Material ShrinkageMold TypeGate TypeCavity No.DesignDateVersionAAAAAAAAAAAAAAAAAAA1.0052 PlateAAA1*2AAA2011.03.20A1八、蚀纹区域 Textured Area 1313CustomerModelPart NamePart No.Drawing No.Material ShrinkageMold TypeGate TypeCavity No.DesignDateVersionAAAAAAAAAAAAAAAAAAA1.0052 PlateAAA1*2AAA2011.03.20A1九、公差 Tolerance 1414CustomerModelPart NamePart No.Drawing No.Material ShrinkageMold TypeGate TypeCavity No.DesignDateVersionAAAAAAAAAAAAAAAAAAA1.0052 Plat