OTS过程检查表

1、OTS Process Checklist OTS过程检查表Company:公司名称：Date:日期：Location: 地址：Supplier No.:供应商代码:-Project: 项目：Process under review:评审的生产过程：Parts overview: 零件概述Part No. 零件号Drawing index图纸编号A partA-零件Designation描述-Participant:参与者：Supplier: 供应商：ZFSS:ZFSS：Evaluation:评估：No.:序号Re:评估项目Red红色Yellow黄色Green绿色Comment:备注1Proc

2、ess conditions过程状态 2Sub-supplier/Parts二级供应商/零件3Product test产品检测(The topic with the lowest rating affects the total result)(评审等级最低的项目会影响总的评估结果)Total result:最终结论：Comment:备注：Rejection, new series of processes required (red)拒绝，需重新进行过程评审(红色)Release with conditions (yellow)条件接受 (黄色)Release (green)接受(绿色)Si

3、gnatures:签字：ZFSS auditors nameZFSS审核员的名字：Dept.部门：Phone:电话：ZFSS auditors signatureZFSS审核员的签字：Suppliers name供应商的名字：Phone:电话：Suppliers signature供应商的签字：Distribution list: 分发人员清单：Company:公司：Date:日期： 1.Process Conditions 过程状态OKnot OKN/A1.1If the flow chart, FMEA, control plan updated and issued internally

4、? 过程流程图，FMEA和控制计划是否更新并发布？Comment: 备注：1.2 Is the layout available? All processes and control points defined or not? OKnot OKN/A是否制定了平面布局图？是否明确了所要求的过程和检测点？Comment: 备注：OKnot OKN/A1.3Are all equipments available for sample production? 是否具备工装样件生产所需要的设备?Comment: 备注：OKnot OKN/A1.4Does production occur unde

5、r finished fixture and tools? 生产是否在工装条件下进行?- Fixture and tools, transport container, test equipment, employees-生产工装，运送料架，检测设备，人员配置Comment: 备注：OKnot OKN/A1.5 Are all work stations, test stations installed appropriately? 是否所有的生产工位，检测工位都被合理的设置?· Lighting灯光/光线。· Order, cleanliness, work safety

6、整齐，清洁，安全。· Appropriate supply of material also considering possible contaminants, handling parts, ergonomics, risk of confusion合理的材料供应，并考虑到可能发生的污染，零件搬运方式，人体工程学，混料的风险· Material cards with index of changes available物料卡上有相关状态信息。· Is separating of parts that are suspected ensured是否那些怀疑件被隔

7、离？· Identification of master gages, reference parts, limit samples标准量具的确认，是否有参考零件，极限样品？Comment: 备注：OKnot OKN/A1.6 Are all work station set up according to QR 83? 是否所有的工作站位依据QR83设置?Does this incorporate the following items:是否包含如下项目:· Available quality control cards, working instructions是否有质

8、量控制卡，操作指导.· Operating equipment available是否有可用的操作设备？· Available and appropriate test equipment是否有可用的适当的检测设备？· Available and appropriate transport equipment是否有可用的合适的搬运设备？· Appropriate supply of materials with index related accompanying documents是否有适当的材料供应和相关的随附文件？Comment: 备注：1.7 A

9、re all relevant characteristics defined and the appropriate process assurances available? OKnot OKN/AAre tests on the product and process for all required characteristics extensively defined and the intervals adequate?是否所有定义的相关特性被识别并在生产过程中加以适当的控制?是否所有的要求特性在产品及其生产过程中执行检测？并设置足够的检测频率。· In the OTS

10、stage control plan?是否包含在OTS的控制计划中？· In the test instructions是否包含在检测说明中？Comment: 备注：OKnot OKN/A1.8 Were all specified tests performed and documented according to specifications?是否所有指定的检测都按照规范执行并记录归档? Comment: 备注：OKnot OKN/A1.9 Does a consistent separation of adjustment parts take place?调试零件是否被隔离

11、?Comment: 备注：i.O.n.i.O.n.a.1.10 Is the release of machines/fixture/tools regulated?设备/工装/检具的认可是否有章可寻?· Who is responsible for the release? (adjuster, operator, production manager - qualified personnel!)谁负责这些设备/工装/检具的认可和使用? (调节人员, 操作人员, 生产经理 -需有资格的人员)Comment: 备注：OKnot OKN/A1.11 Is personnel qual

12、ification ensured (QR 83)? 是否确认各岗位人员具有相关的资格 (QR83)?· Training on the new process, product, technologies such as SPC, etc.对于新的过程，产品，技能（比如：SPC等），是否有相关培训。.Comment: 备注：OKnot OKN/A1.12 Is suitable packaging available both internally and to the customer? 在内部搬运或运送至客户的过程中，是否有适当的包装方式?· Is packaging

13、 coordinated with ZFSS?是否与ZFSS协商包装方式？· Protection against contamination, also during transport.包装是否能保护零件不受污染，即使在运输的过程中。Comment: 备注：OKnot OKN/A1.13 Are the cleanliness requirements according to ZFN 5008 fulfilled (for parts and transport containers)? 清洁度要求是否根据ZFN5008执行 (零件和存放零件的容器)?Comment: 备注：r

14、edyellowgreenEvaluation of process requirements:过程评估的要求：Evaluation green:Requirements completely fulfilled, no deviations评估结果为绿色: 完全符合要求，没有偏离的情况。Evaluation yellow: Requirements only partly fulfilled, no critical deviations评估结果为黄色： 部分符合要求，没有严重的偏离情况。Evaluation red: Requirements only partly fulfilled,

15、critical deviations评估结果为红色： 部分符合要求，存在严重的偏离情况。Conditions (for yellow or red): 状况 (针对黄色和红色)：Comment: 备注：Company:公司：Date:日期：2.Sub-Suppliers/Parts二级供应商 /零件 OKnot OK.N/A2.1Is the sub-supplier and material list available? 分供方及材料清单是否已内部发布？OKnot OK.N/A2.2The release of sub-supplier and purchased parts, and

16、the test report. 二级供应商及其所提供的原材料/外购件是否已经经过认可，或能提供相应的检测报告？· At minimal, the following purchased parts must be tested:至少，如下的采购件需要被检测：- all parts not released or released with conditions.- 没有被认可或条件认可的所有零件。 - For components with few parts: All parts released.- 对于构成零件很少的总成：所有零件通过认可。 - For complex ass

17、emblies: Random sample of parts released, all critical parts must be recorded.- 对于复杂的组装总成：零件的随机抽样需通过，所有的关键零件的检测记录必须保留。OKnot OK.N/A2.3Audit performed to sub-supplier? 对二级分供方是否进行过评审？· Any other parts in SOP provided? 是否有其他批量供货零件？· Any initial assessment for new supplier? 是否对新供应商定点评审？Comment:

18、 备注： redyellowgreenSub-suppliers/parts:二级供应商/零件Evaluation green:Released (all items must be evaluated with “OK”)评估结果为绿色：:接受 (所有的条款评估结果必须为“通过”)Evaluation yellow:Released with conditions (all items must be at least evaluated with “Released with conditions”)评估结果为黄色: 条件接受 (所有的条款评估结果至少是“条件接受”)Evaluation

19、red: Not released评估结果为红色:不接受Conditions (for yellow or red): 状况 (针对评估结果为黄色或红色)Comment: 备注：Company:公司：Date:日期：3.Product test产品检测OKnot OK.N/A3.1Is the equipment available to do the test defined in the drawing? documentation是否具备产品图纸规定特性的检测设备？· Lab. resources, qualified or not? 实验室资源，具备资质？Comment: 备

20、注： OKnot OK.N/A3.2If the supplier could finished the sample test and submit test report according to ZFSS requirement?是否能按照ZFSS的要求，完成对样件的检测，并提交检测报告？· Including critical characters? 覆盖关键特性？· Does the test reprot confirmed and released internally? 检测报告经过内部确认释放？Comment: 备注： OKnot OK.N/A3.3Are all original reports available? Such