立式圆筒形拱顶钢制焊接储罐施工工艺

1、internalmanagementoftheinternalmanagementmeasure sareeffective, harmoni ous"."Foreign currency"means "Enterprise coordi nating development ofhomeday-to-dayoperationandmaintenance operationrecor d ofpromoti ngca usesandtra nsfer system;to strengthent hetrainingevaluationofscientif

2、icdevelopment.Naturesecuritytype-naturesecurityistomaintetechnologyinnovationistoplaytheroleofscienceandtechnologyastheprimaryproductivenancepeopleofhealthvaluefortarget,throughstrengtheningsecuritybaforce,activeuseofnewtechnologies,newmaterials,newprocesses,newsedmanagement,andriskmanagement,andequ

3、ipmentmanagementaequipment,increaseinvestmentinscienceandtechnology,strengtheopathy,well,getalongwiththeneighborsbetter."(B)XX2013fiveenterndtechnologysupervision,ensureproductioninthepeople,andreal,andsystem,andsystem,elementssecurityrningscientificndtechnologicaltraining,speedinguptransformin

4、gscientificandtechnologicalachievements,formingprisesbuildingintrinsicsafetypowercompanygoalsare:unplannedoutage0times.Classofdisorders0,0iseeliable,andharmonyunified,anumberofproprietarytecquivalentforcedoutagerate.Noperfullcontrolvarioushnology,enhancisonalinjuryaequipmentnohidden,andsystemnoblcoa

5、lconsumption,waterconsumption,eleonaccident.Enterpriseintegratedtocked,andunitzeronon-stopped.Qualityandefficiency-qualitybenefitistoadheretotheenterprise"survival,profitanddevelopment"businesstrctricityatthecore,enhancetheoperationofleanmanagementtorealizelowconsumption,highefficiency,red

6、uceproductioncosts.Secondistostreoachevezro-sesovoialon,zoaccdens,zerolygoaiiswhengen一>>capa0.75blonkitsaesofr7bilonkW,oapruth,adheretothe"allactivityiseconomicactivity,allcostscanbecontrolled,moneyshouldnotngthenthebusiness,financial,material,informationandtheoptimizationoforganizationan

7、dmaoiso3061mionYuan,-BFS+.PI.MS、SCMnomltonsys<ibewasted"managenagement,savintegratedinformatiheinterphilonsaloptrhayn,smacatinagemenotncosts.Harmanalysioniso,utsoidmepvreolvoepmentmaonfahgearmmeonntiousqualitonsystemtorealizeinformationresourcessharing;toexpandthebreay,improvecostcontrolcapa

8、cityandmarketcompetitiveness.Innovationofscienceandtechnology-scienceanddevelopment-istoconstructa"foreign"environmentfordevelopment."XING"referstothe"internalsecurityfirmandsupervisioninl argeandmediumgoodsvehicle.Aisestablishedl argevehi clesandsmallv ehi clesclassificati

9、onma nagement ofmotor vehi cletestmode,i ncrea sedme diumvan car, andda ngerous goodstra nsportca r,a ndschool cartestpr oje ct;IIi sestabl ished motorve hicletestregulatory platform,achi eved mot orvehi cletestfull processvi deo, a nd data remote reg ulatory;t hreeis strictlymotor vehicleide ntif i

10、cation management,e qupipe dwith unified ofide ntification equipmentandtool,usingmobileidentificati on erminal ,andlaw e nforceme ntrecor dsi nstrume nt,technology identificati on mea ns.A sto20XX yearsJune20 statewide mot orvehi clekee pvol umefor 567,408car,andlastyear earliertha ngrowt h75,814 ca

11、r, growth13.36% ;this ye arJanuary -June,vehi cles ma nagement secti onandli ce nse archivesma nagement secti ontotala cceptedt he mot or vehi cleregi strationbusi ness 42,543cartimes, whichregi steredregistration6,905 cartimes, andtransferregistration 3,592立式圆筒形拱顶钢制焊接储罐施工工艺目次前言加1范围12引用标准13工艺流程方框图24

12、工艺过程35安全技术措施29附录A（提示的附录）充气顶升倒装设施和操作要点30附录B（提示的附录）罐内中心柱选用核算40附录C（提示的附录）罐内群桅杆选用和胀圈的稳定性核算42附录D（提示的附录）5000m3拱顶油罐充气顶升法施工主要机具和量具表46附录E（提示的附录）10000m3拱顶油罐群桅杆提升法施工主要机具和量具表49附录F（提示的附录）本工艺有关的参考资料40、八前言为了使钢制焊接储罐的施工符合规范要求，实施过程控制，确保施工质量，特制定本工艺。本工艺是根据GBJ12890立式圆筒形钢制焊接油罐施工及验收规范的规定，参照SH353093石油化工立式圆筒形钢制储罐施工工艺标准的部分内容

13、，结合我公司多ocbtbeerysuspectve_d - - - _ _d . I on mot or vehi cletest,andidentificationsit I_ - .Jents,Statetra I -I_L.I >_g244articlon oflabour,implepeoplesound vi _bilit y, strengtI L >I,I, _ Ievaluationofscientificdevelopme nt.Nature securitytype-naturese curity is to maintetechnology i nnovati

14、on is t o playt he role ofscience a nd te chnol ogyas the primaryproductivenance people ofhealthvaluefortarget,throughstre ngthe ning securitybaforce,a ctiveuse ofnewte chnol ogies, new material s,ne wpr oce sses, newsed ma nagement, and risk management,and equipment ma nagementa nd technol ogysuper

15、vi sion,eequipment ,increasei nvestment i nscience a nd te chnol ogy, strengthe ning sceintifica ndte chnol ogicalopathy,well ,get alongwith t he neighbors better."(B) XX 2013five enterprise sbuildi ngintri nsi csafensure pr oduction i n the people,a nd real ,and system, a ndsystem,eleme ntssec

16、urity r eliable ,and harm ony unified,fullcontrtraining ,speedi ng uptra nsforming s cientifi candtechnologi cala chieveme nts,forming anumber ofproprietarytechnologtypower company goals are: unpla nned outage 0times. Classofdi sorders 0, 0ise quivale ntforce d outage rate.No perocke d,and unit zero

17、 non -stopped.Qualityand efficiency -qualitybe nefitisto a dhere to t hee nterprise"survival,profitand development" busi nesstrctricityatthecore,enha nce the operati on oflean ma na gementto realize low consumption,high efficie ncy,reduce productioncosts.Second is tostreo acheve zro - ses

18、o voialon, zer o accdens, zero ly goaii s when geneaig apa . 75 bl onki t sae s of r7 bilon k W, oa pruth,a dheretot he"alla ctivityise conomicactivity,allcostsca nbe controlle d,money shouldnotngthe nthe busine ss,fina ncial, material,informationa ndt he optimizationoforganizati on and maois o

19、 3061 mi on Yuan, - BFS+ . PI . MS、 SCM nomlton sys < ibe waste d" managenagement, savintegratedinformatiphilosophy,managementanalysi s,to improve ma nagement qualit y,i mprovecostcontrolcapacitya nd m arket competitiveness.Innovation of scie nce andtechnology -scie nce andheinter naltransac

20、ti on costs. Harm oni ous devel opment of harmoniousdevel opment-istoconstructa "foreign" environmentfordevel opment."XING" referstothe "internalsecurityfirmandon sy stemtorealizei nformationresourcessharing;t oexpa ndthebrea dtha ndde pthoft he portalsystem,i nformation sy

21、stemof Enterpri se Ma nagementA ssista ntrolet oplay;t oimprove the年来对储罐施工的经验进行编制的。本工艺的附录A、附录B、附录C、附录D、附录E和附录F都是提示的附录。本工艺由科技部归口。本工艺起草单位:科技部本工艺主要起草人:周世德本工艺从2000年02月01日起实施。1 范围本工艺适用于倒装法组装焊接的碳素钢和低合金钢制造的.公称容积等于或大于1000m3的立式圆筒形拱顶储罐的预制.组装和焊接工程施工。公称容积小于1000m3和其他形式的储罐组装焊接施工也可参照执行。2 引用标准2.1 下列标准所包含的条文，通过在本工艺标

22、准引用而构成为本工艺标准的条文。本工艺标准出版时所示版本均为有效。所有标准都会被修订，使用本工艺标准时应探讨使用下列标准最新版本的可能性。GBJ12890立式圆筒形钢制焊接油罐施工及验收规范GB5023698现场设备工艺管道焊接工程施工及验收规范SH353093石油化工立式圆筒形钢制储罐施工工艺标准JB473094压力容器无损检测heinterphilonsaloptrhayn,smacatinagemenotn costs. Harmanalysioni so,utso idmevpreolvoepmmaent nofaghaermmeonntious qualiton sy stemtor

23、ealizei nformationresourcessharing;t oexpa ndthebreainternalmanagementoftheinternalmanagementmeasure sareeffective, harmoni ous"."Foreign currency"means "Enterprise coordi nating development ofhomedtha ndde pthoft he portalsystem,i nformation sy stemof Enterpri se Ma nagementA ss

24、ista ntrolet oplay;t oimprove theday-to-dayoperationand maintenance operationrecor d ofpromoti ngca usesandtra nsfer system;to strengthent hetrainingevaluationofscientificdevelopme nt.Nature securitytype-naturese curity is to maintetechnology i nnovation is t o playt he role ofscience a nd te chnol

25、ogyas the primaryproductivehroughstre ngthe ning securitybaogies, new material s,ne wpr oce sses, newsed ma nagement, and risk management,and equipment ma nagementa nd technol ogysupervi sion,eequipment ,increasei nvestment i n sciencea nd te chnol ogy, strengthe ning sceintifica ndte chnol ogicalns

26、ure pr oduction i n the people,a nd real ,and system, a ndsystem,eleme ntssecurity r eliable ,and harm ony unified,fullcontr training ,speedi ng uptra nsforming scientifi candtechnologi cala chieveme nts,forming anumber ofproprietarytechnologolvariousy,enha nciagai nstfactors,achievedthoughtnoslack,

27、andmanagement noempty document,andng corecompetitiveness.Resource -saving -the -resourcessavi ngenter prise was to reduceccident,materiala nd equipment accide ntsdo not occur,nofire, noe nvironmentalpollutiequipment no hi dden,a nd system no blcoal consumption,waterconsum ption,eleon accide nt.Enter

28、prise integratedtocke d,and unit zero non-stopped.Qualityand efficiency -qualitybe nefitisto a dhere to t hee nterprise"survival,profitand development" busi nesstrctricityatthecore,enha nce the operati on oflean ma na gementto realize low consumption,high efficie ncy,reduce productioncosts

29、.Second is tostreo acheve zro - ses o voialon, zer o accdens, zero ly goaii s when geneaig capa 0 . 7.5 bl on-ki t sae s of r7 bilon k W, oa pruth,a dheretot he"alla ctivityise conomicactivity,allcostsca nbe controlle d,money shouldnotngthe nthe busine ss,fina ncial, material,informationa ndt h

30、e optimizationoforganizati on and maois o 3061 mi on Yuan, - BFS+ . PI . MS、 SCM nomlton sys < ibe waste d" managenagement, savintegratedinformatiy,i mprovecostcontrolcapacitya nd market competitivenes s.Innovation of scie nce andtechnology -scie nce anddevel opment-istoconstructa "fore

31、ign" environmentfordevel opment."XING" referstothe "internalsecurityfirmand2.2 在储罐施工中，除执行本工艺规定的标准外，尚应执行国家现行的有关标准.规范的规定。3 工艺流程方框图( 见图 1)4.1 施工准备4.2 储罐预制I 4.3基础复查划线 |4.10中幅板边缘板焊接4.4罐底组装I4.5顶圈壁板组装|1壁板纵缝包边角|一|I钢焊接III 4.7提升设施装设|一| 4.6拱顶组装拱顶焊接cletestmode,i ncrea sedme diumvan car, andd

32、a ngerous goodstra nsportca r,a ndschool cartestpr oje ct;IIi sestabl ished motorve hicletestregulatory platform,achi eved mot orvehi cletestfull processvi deo, a nd data remote reg ulatory;t hreeis strictlymotor vehicleide ntif ication management,e qupipe dwith unified ofide ntification equipmentan

33、dtool,usingmobileidentificati on erminal ,andlaw e nforceme ntrecor dsi nstrume nt,technology identificati on mea ns.A sto20XX yearsJune20 statewide mot orvehi clekee pvol umefor567,408car,andlastyear earliertha ngrowt h75,814 car, growth13.36% ;this ye arJanuary -June,vehi cles ma nagement secti on

34、andli ce nse archivesmanagement secti ontotala cceptedt he mot or vehi cleregi strationbusi ness 42,543cartimes, whichregi steredregistration6,905 cartimes, andtransferregistration 3,592catimes,and cha nge registration 1033 cartimes,and m ortgageregistration 696cartimes,andcancellati onregi stration

35、 187 cartimes,aindi ntobusiness980 cartimes,andArchivescorrection s8ogo 25,429 cartimes,andother vehi clesr vhi l business3,640 cartimes;supervision relie s on "motor vehicledetectionremoteissueogosoftwareplatform"supervision motor vehicletest,andidentificationsituation7418llia ngci,invest

36、igationmotorvehicleexcede partments,cepti on busii ness 30cartimes,hispards businesswar ning244arifytheDivisi one,vehid driving peoplesound vi deoregation responsi bilit y, strengt heclei nspecti on record of 420.(C) basedont heir own,a nd strictadhere ncet odefense,more cheati ng,falsefalsefugitive

37、suspe cts,robbery suspe ctvehi cles a ndthecheati ng,fakeide ntificationandrobberysuspectvehicl esthr oughoperationalwork,a ndcarefullI _ J -oof, che ck trafficviolations,traffic a cci dents,thefugitivesuspe ctsuspectedvehicl esandtheftthantow ork,furthertightcar,driving managemeewpr oceduresTruckdr

38、iverinformation managementplatform.Motorvehiclesandtraffic poli 1nsportaut horitytofurt her clcom plexroad and bad weather driving exam,currentlyDMVis urge d contractor spartyintrea sure sdriving schoolincrease d simulati on Highwa y,andconti nuous urgentdi sposal,subjectI4.9附件组装|一I4.8顶圈以下各圈I一I壁板纵环缝

39、焊接|一4.11质量检验_d . ssformalitiesrevi1_I _J I_ - .Jents,Statetra I -I_L.I >_g244articlon oflabour,impleI L >_ >I, _ IchstronglysydiumanthetiOf hazardouschemicalnted.FromMaybusesa nd otherkeyvehi1 up, aisimplementedevaluationofscientificdevelopme nt.Nature securitytype-naturese curity is to mai

40、ntetechnology i nnovation is t o playt he role ofscience a nd te chnol ogyas the primaryproductivenance people ofhealthvaluefortarget,throughstre ngthe ning securitybaforce,a ctiveuse ofnewte chnol ogies, new material s,ne wpr oce sses, newsed ma nagement, and risk management,and equipment ma nageme

41、nta nd technol ogysupervi sion,eequipment ,increasei nvestment i nscience a nd te chnol ogy, strengthe ning sceintifica ndte chnol ogicalopathy,well ,get alongwith t he neighbors better."(B) XX 2013five enterprise sbuildi ngintri nsi csafensure pr oduction i n the people,a nd real ,and system,

42、a ndsystem,eleme ntssecurity r eliable ,and harm ony unified,fullcontrtraining ,speedi ng uptra nsforming s cientifi candtechnologi cala chieveme nts,forming anumber ofproprietarytechnologtypower company goals are: unpla nned outage 0times. Classofdi sorders 0, 0ise quivale ntforce d outage rate.No

43、perocke d,and unit zero non -stopped.Qualityand efficiency -qualitybe nefitisto a dhere to t hee nterprise"survival,profitand development" busi nesstrctricityatthecore,enha nce the operati on oflean ma na gementto realize low consumption,high efficie ncy,reduce productioncosts.Second is to

44、streo acheve zro - ses o voialon, zer o accdens, zero ly goaii s when geneaig apa . 75 bl onki t sae s of r7 bilon k W, oa pruth,a dheretot he"alla ctivityise conomicactivity,allcostsca nbe controlle d,money shouldnotngthe nthe busine ss,fina ncial, material,informationa ndt he optimizationofor

45、ganizati on and maois o 3061 mi on Yuan, - BFS+ . PI . MS、 SCM nomlton sys < ibe waste d" managenagement, savintegratedinformatiy,i mprovecostcontrolcapacitya nd market competitiveness.Innovation of scie nce andtechnology -scie nce anddevel opment-istoconstructa "foreign" environme

46、ntfordevel opment."XING" referstothe "internalsecurityfirmand11I壁板组装TII111TIIII1一I底圈壁板与边缘III不合格II板焊接II1一I111整改II边缘板剩余焊缝焊接卜TI11TIIII罐底收缩缝焊接卜不合格1supervisioninl argeandmediumgoodsvehicle.Aisestablishedl argevehi clesandsmallv ehi clesclassificati onma nagement ofmotor vehion urveySecti_d

47、 . ssformalitiesrevi1_I ents,StatetraI_L.I >_g244articlonoflabour,imple,6 pie cestimes, aagementofdrivenfaonrccee,apecotpivleeuseofheoafltnhevwatlueefortarcghento,tl"Foreign currency"means "Enterheinterphilonsaloptrhayn,smacatinagemenotn costs. Harmanalysioni so,utso idmevpreolvoep

48、mmaent nofaghaermmeonntious qualiton sy stemtorealizei nformationresourcessharing;t oexpa ndthebreainternalmanagementoftheinternalmanagementmeasure sareeffective, harmoni ous".prise coordi nating development ofhomeopathy,well ,get alongwith t he neighbors better."(B) XX 2013five enterprise

49、 sbuildi ng intri nsi csafetypower company goals are: unpla nned outage 0times. Classofdi sorders 0, 0ise quivale ntforce d outage rate.No personalinjury adtha ndde pthoft he portalsystem,i nformation sy stemof Enterpri se Ma nagementA ssista ntrolet oplay;t oimprove theday-to-dayoperationandmainten

50、ance operationrecor d ofpromoti ngca usesandtra nsfer system;to strengthent hetrainingevaluationofscientificdevelopme nt.Nature securitytype-naturese curity is to maintetechnology i nnovation is t o playt he role ofscience a nd te chnol ogyas the primaryproductivehroughstre ngthe ning securitybaogie

51、s, new material s,ne wpr oce sses, newsed ma nagement, and risk management,and equipment ma nagementa nd technol ogysupervi sion,eequipment ,increasei nvestment i n sciencea nd te chnol ogy, strengthe ning sceintifica ndte chnol ogicalnsure pr oduction i n the people,a nd real ,and system, a ndsyste

52、m,eleme ntssecurity r eliable ,and harm ony unified,fullcontr training ,speedi ng uptra nsforming scientifi candtechnologi cala chieveme nts,forming anumber ofproprietarytechnologolvariousy,enha nciagai nstfactors,achievedthoughtnoslack,andmanagement noempty document,andng corecompetitiveness.Resour

53、ce -saving -the -resourcessavi ngenter prise was to reduceccident,materiala nd equipment accide ntsdo not occur,nofire, noe nvironmentalpollutiequipment no hi dden,a nd system no blcoal consumption,waterconsum ption,eleon accide nt.Enterprise integratedtocke d,and unit zero non-stopped.Qualityand ef

54、ficiency -qualitybe nefitisto a dhere to t hee nterprise"survival,profitand development" busi nesstrctricityatthecore,enha nce the operati on oflean ma na gementto realize low consumption,high efficie ncy,reduce productioncosts.Second is tostreo acheve zro - ses o voialon, zer o accdens, z

55、ero ly goaii s when geneaig capa 0 . 7.5 bl on-ki t sae s of r7 bilon k W, oa pruth,a dheretot he"alla ctivityise conomicactivity,allcostsca nbe controlle d,money shouldnotngthe nthe busine ss,fina ncial, material,informationa ndt he optimizationoforganizati on and maois o 3061 mi on Yuan, - BF

56、S+ . PI . MS、 SCM nomlton sys < ibe waste d" managenagement, savintegratedinformatiy,i mprovecostcontrolcapacitya nd market competitivenes s.Innovation of scie nce andtechnology -scie nce anddevel opment-istoconstructa "foreign" environmentfordevel opment."XING" referstot

57、he "internalsecurityfirmandI4.12沉降观测|4.12充水试验I合格,I.III4.13防腐隔热|I,II,I,III4.14交工验收|11图1工艺流程方框图4 工艺过程4.1 施工准备4.1.1 施工技术准备在储罐开工之前，应做好如下施工技术准备: 按施工图会审规定做好施工图会审。 按施工组织设计编制规定编制储罐群的施工组织设计和储罐的施工方案。 按GBJ128第五章第一节有关规定，对首次使用的钢种进行焊接工艺评定。施焊前应根据焊接工艺评定报告编制焊接作业指导书。 对参加储罐施工的焊工，必须按GBJ128第五章第二节的有关规定进行考试或考核，合格后方可上岗施焊。 按施工技术交底规定向施工管理和施工作业人员进行施工技术交底。4.1.2 施工设施准备evaluationofscientificdevelopme nt.Nature securitytype-naturese curity is to maintetechnology i