XX电站燃油系统调试方案..

1、燃油系统调试方案-1 -XX电站XX POWER STATION编号SERIAL NO燃油系统调试方案OIL-FIRED SYSTEMATICAL TRIAL RUN PROGRAM共 8 页8 PAGESXX 电站XX POWER STATION燃油系统调试方案OIL-FIRED SYSTEMATICAL TRIAL RUN PROGRAM修改内容MODIFICATION CONTAIN修改人MODIFICATOR审核、批准CHECK AND APPROVE1234燃油系统调试方案-2 -调试单位:（签字）年月日总包单位:（签字）年月日业主单位：（签字）年月日燃油系统调试方案-3 -目录1

2、燃油系统概述.41 DESCRIPTION OF OIL-FIRED SYSTEM42 调试目的.42TRIAL RUN PURPOSE43 编制依据.43COMPOSING BACKGROUND44 调试的项目.44TRIAL RUN ITEM45 调试应具备的条件 .55CONDITION FOR TRIAL RUN56 调试方法和步骤 .56TRIAL RUN MODE AND STEP57 注意事项.67BEWARENESS68 组织分工.68TEAM WORK OF ORGANIZATION6燃油系统调试方案-4 -燃油系统调试方案OIL-FIRING SYSTEM TESTING

3、PROGRAM1 1.燃油系统概述（DESCRIPTION：点火用 0#轻柴油，由汽车运输，经卸油泵直接卸入油罐，供油时经油罐出油管进入两台油泵给锅炉供油，在供油泵前设有油过滤器，管道吹扫汽源用压缩空 气，油泵燃油流量计，进入锅炉供油管道和锅炉燃烧器， 燃油压力由燃油再循环 进行调整，油压调节接入 DCS 操作。-THE NO 0 LIGHT SOLAR IS USED FOR l_lGHTING WHICH IS SUPPLIED BY OIL TANK AND FLOWSOUT THROUGH THE TWO UNITS OF OIL FILTER PUMP WHEN OILING THE

4、 BOILER-USE AIR COMPRESSOFFLOWMETER OF OIL PUMP FOR PURGISTEAM SUPLLYING LINE-ENTERING TO OILING LINE AND BURNER OF BOILER-OIL PRESSURE IS ADJUSTED BY OIL RECYCLE OIL PRESSURE ACCOMODATJCBREAK IN DCSOPERATION2 2 .调试目的（TESTING PURPOSE为确保油点火系统安全运行，在投用前对油罐及油管路进行吹扫，使管道安装留下的脏污、锈蚀等杂物彻底吹扫干净（用压缩空气吹扫） ；TO EN

5、SURE THE SAFETY OPERATION OF OIL LIGHTING SYSTEEFORE USING IT PLEASE PURGE THE OILTANK AND OIL LINE FIRST，AND THEN CLEAN UP THE CONTEMINANT OF TRASH AND CORROPONGE WITH AIRCOMPRESSION检验油枪的雾化情况是否符合设计要求，满足锅炉运行需要；CHECK THE OTOMIZING SITUATION OF OIL GUN WHETHER MATCH WITH THE DESIGN REQUEST, CANNOTFILL

6、 THE NEED OF BOILER OPERATION燃油系统调试方案-5 -试验点火油系统程控装置可靠性及灵敏性。TEST THE REALIBILITY AND FLEXIBILITY OF DEVICE OF IGNATION OILSYSTEM3 3 .编制依据(COMPOSING BACKGROUND3.3.1电力工业锅炉监察规程SD167-85;3.1POWER INDUSTRY BOILER INSPECTION RULED167-85;3.2蒸汽锅炉安全技术监察规程3.2STEAM BOILER SAFETY TECHNICAL INSPECTION RULE3. 3电力建

7、设施工及验收技术规范(锅炉机组篇)DL/T5047-953 . 3POWER INDUSTRY BUILDING OPERATION AND ACCEPTANCE TECHNICALRUBE)ILER UNIT PART)DL/T5047-953. 4锅炉规程3. 4BOILER REGULATION3. 5附属规程和服务规程3. 5SUBSIDIARY RULE AND SERVICE RUVE3. 6火电施工质量检验及评定标准(锅炉篇)1996 版3.3.6THERMAL POWER OPERATION QUALITY TEST AND EVALUATION STANDARD4.4. 调试

8、的项目(TESTING ITEM):4. 1 检查管路的吹扫是否能满足雾化片的要求。4.1 CHECK WHETHER THE PURGE OF PIPE LINE CAN SATISFY THE REQUEST OF OTOMIZER PLATE燃油系统调试方案-6 -4. 2 燃油罐及其附属管道阀门的严密性，油枪雾化状况(包括该锅炉的油枪)， 各电磁阀的程序控制。4.4.2 OIL TANKANDITS SUBSIDIARYJNE, VALVETIGHTNESS OILGUNOTOMIZEDJITUATION (INCLUDINGTHEBOILER OIL GUN) AND EACH PR

9、OCEDURE CONTROL OF MAGNET VALVE5.5. 系统调试应具备的条件(CONDITION FOR SYSTEM TESTING5. 1 厂区燃油系统安装结束，整个系统吹扫和水压试验合格；5.1 AFTER FINISHING THE OIL SYSTEM INSTALLATION IN PLANT ZONE AND TESTING ACCEPTANCE OF ENTIREPURGING SYSTEM AND HYDR OLIC;5. 2 系统管道吹扫完毕；5.2 AFTER FINISHING THE PURGING OF SYSTEM OIL LINE;5. 3 系统

10、 DCS 已设置完毕，阀门单体调试结束，控制系统达到正常工作条件；5.3 DCSSYSTEMHASBEENSET,ENDOF VALVESINGLETEST,CONTROYSTEMHASREACHEDONORMAWORKINGCONDITION;5. 4 消防系统已完善；5.4 COMPLETION OF FIRE SYSTEM;5. 5 管路固定牢固，挂牌清晰；5.5 FIX AND FIRM OF OIL LINE HANG TAG IS CLEARLY；5. 6 周围道路畅通，无妨碍操作的脚手架、垃圾、易燃物品等杂物；5.6 SURROUNDINAREAROAD$RESMOOT,HNOO

11、PERATIONDISTURBANCSUCHAS SCAFFOLDING RUBISHANDINFLAMMABLE THINGS5. 7 各油泵及动力设施已能正常带电，试运已合格；5.7 IF EACHOIL PUMPKNDPOWEOPERATIOICANNORMALLYLECTRITY THAT MEANSHETESTIS ACCEPTED5. 8 系统各压力表齐全完整；5.5.8 EACH PRESSURE GANGE OF SYSTEM IS COMPLETED燃油系统调试方案-7 -6.6. 调试方法和步骤（TESTING MODE AND STEP6.1 锅炉燃油系统的水冲洗：6.1

12、WATER WASHING FOR OIL FIRING SYSTEM6.1.1 第一步冲洗卸油管路，卸油口到油罐的管路，从油罐排污处排入地沟。6.1.1 THE FIRST STEP IS TO WASH THE DISASSEMBLE OIL LINE，FROM PORT OIL TANKFROM THE BLOWINGTANK BLOWS TO THE DITCH6.1.2 第二步冲洗进油管到炉前燃油系统，在炉前燃油操作台或油枪前接临时管 排地沟（燃油调整门暂时不装或从门盖处接临时管）。6.1.2THESECONDTEPIS TOWASHROMDIL LEADTOOIL FIRING S

13、YSTEMDFFRONEOILER AT OIL OPERATINGCONSOLE OF FRONT BOILER OR FRONT OIL GUN CONNECT TO TEMPORARY PIPE BLOWINGNOTCHUSTING DOORFOR TEMPORARY OR CONNECT A TEMPORARY PIPE FROM DOO)COVER6.2 燃油系统吹扫6.2OIL SYSTEM PURGING6.2.1 燃油系统水冲洗完成后，用压缩空气进行吹扫，进一步清除系统中的杂物。压缩空气吹扫压力大于 0.6MP&吹出介质洁净为合格，吹扫次数不少于2 次。结束后停止吹扫，

14、清除死角积渣。6.2.1- AFTERWASHINGHESYSTEM PURGEWITHAIR COMPRESSIONTHENCLEANUP THE CONTAMINANFIROM THESYSTEM-PURGING PRESSURE OF AIR COMPRESSION MUST BE BIGGER THAN OQVIpa-IF BLOWING OUT MEDIUM IS CLEAN THEN THE TEST IS ACCEPTED-PURGING MUST BE OVER 2 TIMES燃油系统调试方案-8 -STOPURGINEFTERFINISHINGTHETESTANDCLEANU

15、PTHHEADCORNER6.3 燃油系统的静、动态试验6.3STATIC，DYNAMIC TEST OF OIL SYSTEM6.3.1 燃油系统的静态试验6.3.1 STATIC TEST OF OIL SYSTEM6.3.1.1 对系统中阀门进行远方开关试验检查，保证各阀门开关正确，动作灵活。6.3.1.1PROCEED A REMOTCONTROTESTCHECHFORVALVEWHICHS IN SYSTEM ENSUREACH/ALVESWICHES AREEXACTLY AND FLAXIBILITY IN ACTION。6.3.1.2 对燃油系统的所有监视测点、仪表进行检查，保

16、证可准确投入。6.3.1.2 CHECK ALL MONITORING TEST POINT，METER OF OIL SYSTEM ENSURE CAN OPERATE CORRECTLY6.3.1.3 进行供油泵联动保护试验。6.3.1.3 PROCEED THE GANG PROTECTION TEST OF OILING PUMP6.3.1.4 检查油枪、点火枪安装位置，观察伸入长度是否合适；火检安装位置是否正确。631.4 CHECKTHEINSTALLATIONPOSITIONOFOIL GUNANDLIGHTING GUN OBSERVWHETHEFHEEXPANTIONLENG

17、TH IS FIX OR NOT;AND MOUNTING POSITION OF FIRED CHECKING IS CORRECT OR NOT6.3.1.5 利用燃油对油枪进行雾化试验，检查雾化粒度、雾化角及出力状况。6.3.1.5USE OIL ORWATER TOE ITS MEDIUMPROCEED OTOMIZINGST TOWARD OILGUN CHECK THE OTOMIZING OF GRAMNGLE AND OUTPUT CONDITION6.3.1.6 油枪、点火枪进退试验和点火枪打火试验是否正常。6.3.1.6CHECKTHE EFFECTIVENESSEST O

18、F OIL GUN LIGHTING GUNANDIGNITION TESTFORLIGHTING GUNARE NORMAL OR NOT6.4.2 燃油系统的动态试验6.4.2 DYNAMIC TEST OF OIL SYSTEM燃油系统调试方案-9 -6.4.2.1 系统静态试验结束后，对燃油系统通油循环。循环过程中，对系统中各 测点进行动态检查，视情况对油泵进口滤网进行打开清洗。6.4.2.1AFTER DYNAMIC TEST，CIRCULATING WITH OIL DURING PROCESSINGPROCEED THE DYNAMIC CHECKTO EVERY CHECK P

19、OINTS OF SYSTEAND DEPEND ON SITUATION CAN OPEN AND WASH THE OIL PUMP FILTER6.4.2.2 按油泄漏试验程序进行油泄漏试验，试验结束后进行点火试验。6.4.2.2 PROCEED THE OIL-LEAK TEST BY FOLLOWING THE OIL-LEAD TESTINGPROCEDURAFTER THAT MAKE A TEST FOR IGNITION6.4.3 油枪点火试验6.4.3 OIL GUN IGNITION TEST6.4.3.1 给锅炉上水至正常水位。6.4.3.1 FEEL THE WATE

20、R TO THE BOILER INTO A NORMAL WATER LEVEL6.4.3.2 启动引、送风机，调整好炉膛压力，启动吹扫程序进行炉膛吹扫。6.432 START ID FAN FORCED-DRAFT FANADJUST FURNACE PRESSURETART PURGING PROCEDURE THENPROCEED FURNACE PURGE643.3 调整好燃油母管压力，开启各燃油手动门，从床下点火器开始逐个试验；6.433 ADJUST OIL-FIRED MAIN PIPING PRESSURE，OPEN EVERY OIL-FIRED HAND OPERATED

21、 DORARTTO MAKE A SUCCESSIVE TEST FROM UNDER BED LIGHTER燃油系统调试方案-10 -6.4.3.4 按照油枪点火程序进行油枪点火。就地打开临近的观火孔，观察油枪、点火枪进退及点火枪打火情况。6.4.3.4PROCEEOIL GUN_IGHTINGBYFOLLOWINOIL GUN_IGHTINGPROCEDUREAND IN 一 OPEN THE NEAREST PEEP-HOLEOBSERVE OIL GUNSITUATION OFFLEXIBILITY AND IGNITION OF IGNITION GUN6.4.3.5 油枪点燃后，调

22、整好油压、调节辅助风挡板开度，同时观察火焰油枪燃烧情况；6.4.3.5AFTER LIGHTING THE OIL GUN , ADJUST THE OIL PRESSUREAJXILIARY AIR DAMPER LIFT AT SAMETIME OBSERVE THE BURNING SITUATION OF FLAME OIL GUN6.4.3.6 同样的方法点燃所有的油枪。6.4.3.6 LIGHTS ALL THE OIL GUNS WITH THE SAME METHOD。7 7 .注意事项(PRECAUTION7. 1 吹扫范围内不得有无关人员，以防发生意外。7.7.1 TO K

23、EEP FROM ACCIDENTNO UNCONCERNED MAN IN THE PURGING AREA7. 2 恢复系统，严格按照施工技术进行施工，管内不应进入杂物。7. 2 RESTORE THE SYSTEMSTRICTLY FOLLOW THE OPERATION PROCEDURE OF OPERATIO(CONTEMINANTIS INSIDE THE PIPE。7. 3 注意空压机温度、电流及出气压力在额定值内，保证设备安全运行。7. 3 BEWARBFTEMPERATURIFAIR COMPRESS0ICURRENANDAIR OUTPRESSUREREIN THERAT

24、ED/ALUEAND ENSURE ALL EQUIPMENTS ARE RUNNING SAFETY7. 4 周围应注意防火，所有动火工作均应停止，并备有足够的消防器材。7. 4 BEWARE OF FIRE AT SURROUNDNGLL FIRED WORKS HAVE TO ST0IAND SHOULD HAVE ENOUGH FIREDEQUIPMENT。燃油系统调试方案-11 -7. 5 吹扫管路应固定牢固，防止出现摆尾现象。7 . 5 PURGE LINE MUST FIX AND FIRM，PREVENT FROM- TAIL APEARINGSITUATION7. 6 作雾化

25、试验时应仔细检查油系统有无泄漏，出现异常立即停止设备运行。7. 6 WHEN ATOMIZING TEST MUST CHECK CAREFFULY THE LEAKAGE OF OIL SYSTEMIND ANOMALY STOPTHE RUNNING IMMEDIATELY8.8. 组织分工(TEAM ASSIGNMENT WORK8.1 施工单位：8.1OPERATION UNUT8.1.1 负责燃油系统调试方案的编写8.1.1 RESPONSIBLE TO THE COMPOSING OF OIL SYSTEM TESTING PROGRAM8.1.2 负责系统试验作业技术指导8.1.

26、2 RESPONSIBLE TO THE TECHNICAL INSTRUCTION OF SYSTEM TESTING OPERATION8.1.3 参加负责燃油调试的工作、质量检查，记录工作8.1.3 ATTEND TO RESPONSE THE WORK OF OIL FIRING TEST QUALITY CHECKAND RECORD8.1.4 参加试验检查、记录工作。8.1.4 ATTEND TO THE WORK OF TESTING CHECK AND RECORD8.1.5 负责现场安全设施完善工作8.1.5 RESPONSIBLE TO FIELD SAFETY CONTR

27、OL PERFECT WORK8.1.6 负责现场消防工作8.1.6 RESPONSIBLE TO FIELD FIRING WORK。燃油系统调试方案-12 -8.2 生产单位:8.2PRODUCTION UNIT8.2.1 根据调试要求进行操作，当与锅炉运行规程有抵触时，以 运行规程 为准。8.2.1PROCEED OPERATION BY FOLLOWING TESTING REQWHEN IT - WITHBOILER OPERATION CODEIT SHOULD BASE ONOPERATION RULEOR ITSSTANDARD8.2.2 负责燃油泵的操作调整和控制，以及现场安全工作。8.2.2RESPONSIBLE TO OPERATION ADJUSTMENT AND CONTROL FORQIAHPUMPSAFETY WORK IN -。8.2.3 参加系统调试前的检查工作，调试中的记录工作及事故处理工作。8.2.3CHECKIN