Producttestplan产品测试计划

1、ProductTestPlanProductcode:ProductName:Page:1of11ArtNo:Date:10/06/2008Revision:01RevisionSectionAffectedDateIssuedByTeamReviewiTestIndex1Transit&Droptest2Function&DurabilityTest3Environmentaltest4OtherDurabilityTest5ElectricalTest6OutsideLaboratoryTestThepurposeofthistestplanisthegenerationa

2、nddefinitionofsafety,quality,durability,functionalperformance,andreliabilityrequirementsforthisproduct,aswellasprovidingasystemfortestingandevaluationtodeterminecompliancewiththeserequirements.Thistestplan,alongwiththetestmethodsandprocedureshereinreferenced,isintendedtospecifyallrelevanttestrequire

3、mentsforthisproductbasedonapplicableprevailingfederalregulations,voluntarystandardandGeneralQualityStandards,RyderMarketingrequirements,andRyderQualitystandards.Asageneralrule,thefollowinginspectionmustbedoneinthepreproduction.Ifthereisevenonedefectivepoint,itisimpossibletoproceedthemassproduction.D

4、ependingonthecontentsofinspection,itispossibletocheckwiththesamplesbeginningofthemassproduction.1. Transit&DropTestEachDropTestshouldbetestedtospecifiedfloor(thefloorseated3mmthicknessvinyltile,onconcretemorethan64mminthicknessorthesame).1.1 OutercartondroptestInspecttheexternalappearanceandfunc

5、tionbeforeandaftertest.10 drops(1timeforeachposition)withtheheightof80cm.;11 positiontouchedthefloor:corner,shortestedge,mediumedge;longestedge;smallestsurfaceandtheoppositesurfaceofit,Mediumsurfaceandtheoppositesurfaceofit,largestsurfaceandtheoppositesurfaceofit;Acceptancecriteria:Nofunctionalabnor

6、malityonproductsitself.Noobviousbreakageoncarton&giftbox(exceptthecrushmarkondroppedpoints)Nocrackorchipofthebodyandparts,ornolackofparts1.2 GiftboxdroptestInspecttheexternalappearanceandfunctionbeforeandafterthetest.10 drops(1timeforeachposition)withtheheightof80cm.;11 positiontouchedthefloor:c

7、orner,shortestedge,mediumedge;longestedge;smallestsurfaceandtheoppositesurfaceofit,Mediumsurfaceandtheoppositesurfaceofit,largestsurfaceandtheoppositesurfaceofit;Acceptancecriteria:Nofunctionalabnormalityonproductsitself.NoobviousdamageinappearanceoftheGiftbox(exceptthecrushmarkondroppedpoints).Nocr

8、ackorchipofthebodyandparts,ornolackofparts.1.3 EachunitdroptestInspecttheexternalappearanceandfunctionbeforeandafterthetest.6drops(1timeforeachside)withtheheightlikebelow:Cartridge:140cmActionSensor:150cmDongle:140cmforitself120cmwithconnectingtoXaviXPORT(DroptogetherwithXaviXPORT)Acceptancecriteria

9、:Nodangerousissue(suchassharppoint)ifithascrackorbrokenportionorfunctionalhazardNofunctionalabnormalityonproductitself.1.4 MinidroptestInspecttheexternalappearanceandfunctionbeforeandafterthetest.2000dropswiththeheightof4cm.Acceptancecriteria:Nocrackornochipofthebodyandparts,ornolackofpartsNofunctio

10、nalabnormalityonproductitself1.5 VibrationtestInspecttheexternalappearanceandfunctionbeforeandafterthetest.Vibrationfrequency:Adjustsothatametallicwedgecanbeinsertedwith102mmto155mmbeneaththelongestsideofthecartons.Time:7100each/14,200timesintotalDirection:NormalshippingpositionSmallerareasidefacing

11、downorupsidedownposition.Acceptancecriteria:Nofunctionalabnormalityonproductitself.Nocrack,chipofthebodyandparts,nolackofparts.Nodamageinappearanceofproductsorgiftbox.(perSeverity)1.6 CartonstrengthtestInspecttheexternalappearanceandfunctionbeforeandafterthetest.Pileup6piecesofthecartonsuntilthehigh

12、of5m(ifittopmorethan5m,removethetopcarton)orputthesameweightonthecartonandleavetheminthatpositionfor24hoursAcceptancecriteria:Nofunctionalabnormalityonproductitself.Nocrack,chipofthebodyandparts,nolackofparts.Nodamageinappearanceofproductsorgiftbox.(perSeverity)2. Function&DurabilityTest(6pcseac

13、h)Inspecttheexternalappearanceandfunctionbeforeandafterthetest.2.1 ForCartridge2.1.1 TorquetestSupplyatorqueof10kg-cmgraduallyfor5secondsandmaintainfor10seconds.T1;ClockwiseforverticaldirectionT2;Anti-ClockwiseforverticaldirectionT3;ClockwiseforhorizontaldirectionT4;Anti-Clockwiseforhorizontaldirect

14、ionAcceptancecriteria:Nofunctionalabnormalityonproduct.Nocrack,chipofthebodyandparts,nolackofparts.2.1.2 CompressiontestUsetheflatboardandaddtheweightof80kggraduallyfor5secondstothewholepartandmaintainfor10seconds.Cl80kgf/10sec.L，户Acceptancecriteria:Nofunctionalabnormalityonproduct.Nocrack,chipofthe

15、bodyandparts,nolackofparts.2.1.3 DurabilitytestforconnectorPuttingONandPuttingOUTofthe24pinconnectoras1cycle,and5000cyclesintotalarerequiredinthetest.Acceptancecriteria:Nofunctionalorvisualabnormalityonproduct.2.2 ForActionSensor2.2.1 TorquetestSupplyatorqueof10kg-cmgraduallyfor5secondsandmaintainfo

16、r10seconds.T1;ClockwiseforverticaldirectionT2;Anti-ClockwiseforverticaldirectionT3;ClockwiseforhorizontaldirectionT4;Anti-ClockwiseforhorizontaldirectionAcceptancecriteria:Nofunctionalabnormalityonproduct.Nocrack,chipofthebodyandparts,nolackofparts.2.2.2 CompressiontestUsetheflatboardandaddtheweight

17、of80kggraduallyfor5secondstothewholepartandmaintainfor10seconds.Acceptancecriteria:Nofunctionalabnormalityonproduct.Nocrack,chipofthebodyandparts,nolackofparts.2.2.3 DurabilitytestforswitchPressingtheeachswitchwithaforceof300gfasonecycle,100,000cyclesintotalarerequiredinthetest(4050cycles/min).Accep

18、tancecriteria:NofunctionalabnormalityorINTisobserved.2.2.4 DurabilitytestforbatterydoorPutthebatterydoorfScrewupthescrewfLoosethescrewfRemovethebatterydoorAllofaboveprocessesasonecycle,and3000cyclesintotalarerequiredinthetest.Acceptancecriteria:Nofunctionalorvisualabnormalityisobservedonplasticorbat

19、terydoorscrew&nut.2.2.5 TabledroptestWiththepoweron,droptheunittwicefromtheheightof20cmonthewoodenflatsurface.Acceptancecriteria:Nomomentarydisconnectiononbatterylikeresetandsoon.Nodangerousissue(suchassharppoint)ifitiscrackorbrokenportionorfunctionalhazard.Nofunctionalabnormality.2.2.6 Lifetest

20、forbatteryConfirmtheVoltageofbatteryafterworkinginpedometermodeforXXXhoursusingXXXCR2032newbattery.Acceptancecriteria:Thevoltageofthebatteryshouldbemorethan2.4Vafterthetest.2.2.7 CommunicationdistanceofRFbetweendongleandActionSensorPuttheunitoneachsixdirectionagainsttheXaviXPORTwithdongleatthedistan

21、ceof5M.Acceptancecriteria:DonglewithXaviXPORTandActionSensorcanRFcommunication.2.3 ForDongle2.3.1 TorquetestSupplyatorqueof4.5kg-cmgraduallyfor5secondstodongleandmaintainfor10seconds(T3).Supplyatorqueof4.5kg-cmgraduallyfor5secondstodonglewithXaviXPORTandmaintainfor10seconds(T4).Acceptancecriteria:No

22、functionalabnormalityonproduct.Nocrack,chipofthebodyandparts,nolackofparts.2.3.2 PulltestSupplyaforcelistedbellowgraduallyfor5seconds,andmaintainfor10seconds.Antenna(horizontaldirection):1Kgf(F1,F2)Antenna(verticaldirection):3Kgf(F3,F4)Acceptancecriteria:Nofunctionalabnormalityforplaying.Nocrack,chi

23、pofthebodyandparts,nolackofparts.2.3.3 CompressiontestAddaweightof20kggraduallyfor5seconds,towholepartandmaintainfor10seconds.Acceptancecriteria:Nofunctionalabnormalityforplaying.Nocrack,chipofthebodyandparts,nolackofparts.2.3.4 TabledroptestwithXaviXPORT6drop(eachsideonetime)intotalfromtheheightof1

24、0cm.Acceptancecriteria:Nodangerousissue(suchassharppoint)ifithascrackorbrokenportionorfunctionalhazard.Nopaintingpeelingoff.2.3.5 Durabilityfor9pinplugSettingandunsettingthe9pinconnectorcoverasonecycle,5000Cyclesintotalarerequired.Acceptancecriteria:Nofunctionalorvisualabnormalityshouldbeobserved.2.

25、3.6 DurabilityforAntennaPlacingtheantennaathorizontalpositionandthenverticalpositionasonecycle,and2000cyclesintotalarerequired.Acceptancecriteria:Nofunctionalorvisualabnormalityshouldbeobserved.2.3.7 DurabilityforconnectorPuttingONandputtingOUTthe24pinconnectorasonecycle,and5000cyclesarerequiredinto

26、tal.Acceptancecriteria:Nofunctionalorvisualabnormalityshouldbeobserved.3.EnviromentTest3.1 Temperature/HumiditycycletestInspectthefunctionbeforeandafterthetest.Leavethesamplesinthechamber,andtheconditionwithinitlikebelow:(1) -20C±3Cfor2hours(2) 55C±3C,80%RHfor2hours(1)&(2)asonecycle,4c

27、yclesarerequiredintotal.Leavethesamplesinnormaltemp/humidityfor24hoursandchecktheappearanceandfunction.Acceptancecriteria:Nofunctionalorvisualabnormalityshouldbeobserved.1.2 ColdfunctiontestInspectthefunctionbeforeandafterthetest.Leavethesamples(Poweroff)inthechamberfor2hours,theconditionwithinitis0

28、C.Leavethesamplesinnormaltemp/humidityfor2hoursandplaythegameusingtheACadaptorformorethan15minutes.Acceptancecriteria:Nofunctionalabnormalityshouldbeobserved.1.3 HeatfunctiontestInspectthefunctionbeforeandafterthetest.Leavethesamples(Poweroff)inthechamberfor2hours,theconditionwithinitis50C.Leavethes

29、amplesinnormaltemp/humidityfor2hoursandplaythegameusingtheACadaptorformorethan15minutes.Acceptancecriteria:Nofunctionalabnormalityshouldbeobserved.1.4 AgingtestInspectthefunctionbeforeandafterthetest.Leavetheproduct(Poweroff,with&without)packageinthechamberfor48hours,theconditionwithinitis60C,90

30、%RH.Leavethesamplesinnormaltemp/humidityfor2hoursandplaythegameusingtheACadaptorformorethan15minutes.Acceptancecriteria:Nopeelingoffofthelabels.1.5 CorrosiontestforexposedmetalscrewsInspecttheexternalappearancebeforeandafterthetest.Removethetemporaryprotectivegreaseoff.Soakitintothesaturatedsaltsolu

31、tionfor24hours.Acceptancecriteria:Nocorrosionaftertest.1.6 MigrationtestInspecttheexternalappearancebeforeandafterthetest.Wraptheeachofcartridge,dongleandactionsensorwithUSBcable,andaddthe1kgfweightoneachofthem.Leaveitinthechamber(60C,90%RH)for48hourswiththepoweroff.)Acceptancecriteria:Nopeelingoffo

32、fthepaint.Nocablemarkontheproduct.4. OtherDurabilityTest4.1 DryfrictiontestInspecttheexternalappearanceandfunctionbeforeandafterthetest.Rubthepaintsurfaceof50mmdistancewiththegauzeattheforceof5.0N/cm2(0.5kgf/cm2)for500times(1time=backandforth)atthespeedof30to40timesperminuteAcceptancecriteriaNorawma

33、terialshouldbeexposed4.2 AdherencetestMake7linesverticallyandhorizontally(2mmapart)withrazor,thenput3Mtypetape(13mmwidth)completelyonthepartfor1minute,afterthatpeeloffitrapidlyat45degreeformthepartAcceptancecriteriaNorawmaterialshouldbeexposedTheprintingdoesnotblur.4.3 WetfrictiontestRubbingwithwetc

34、ottonfabricwithforefinger10cyclesataspeedof1cyclefor2sec.overadistanceof30mmundercontactloadof0.5kg.AcceptancecriteriaNocoloringshouldbeobservedoncottonfabric.4.4 PencilscratchtestUseMitsubishiUNIF1pencilandexposetheleadfor3mm,andmakethesharpflatverticalsurfacewithsandpaper.Forpainted/printedsurface

35、,move3mmwiththeload1kgwithangle,45degree.AcceptancecriteriaNorawmaterialshouldbeexposedTheprintingdoesnotblur.5. ElectricalTest5.1 ElectrostaticBreakdownPlacethetoyproductontheacrylicboardandapplystaticelectricity(10timesforeachpoint,andelectricityshallberemovedatresistanceof100Ohmeachtimevoltageisapplied)atbothpositiveandnegative(+/-)polarity.Atthistime,besureto