试验程序m031焊接设备welding machine rev0rev0-issue official

1、TABLE OF CONTENTSGENERAL 概述311.11.21.3Pure 目的3Responsibility 职责3References and Drawings 参阅的文件和图纸32345SYSTEM DESCRIPTION 系统概述4SCOPE 范围4PRE-REQUISITES 前提条件4EXECUTION 执行45.15.25.35.4Preparation Checks 预先检查4Safety Precautions 安保措施5Fieldnel Deployment 现场调度5Inspection by Vendors Service Represenive 服务商检查6

2、678COMMISING PROCEDURES 调试程序6TABLES 表格8TEST ACCEPTANCE 测试验收8Page 2 of 81GENERAL 概述1.1PurThe pure 目的e of this procedure is to give clear instructions for the activities to be carried out tocomplete the commising of the described system.To ensure proper installation of welding machinesTo demonstrate t

3、he operational capabilities of welding machines这个程序的目的是为了给予工作明确的指示，实行完整的调试系统描述。确认焊机的安装是否正确演示焊机的性能1.2Responsibility 职责Any updates/revis of thiswill be the responsibility of the commising team. Anydeviations from this procedure will have to beed. In case of major changeshe workdescribedhis procedure (

4、e.g. reduced scope of operating tests to be performed), a reviof theprocedure is required.任何更新/文件的修改都是调试团队的义务程序任何的偏差都需将化，这个程序的工作必须修改程序版本（例如：减少操作测试）下来假如发生变1.3References and Drawings 参阅的文件和图纸1.3.1Operation and Maenance Manuals 操作和维修手册Welding machines installation & application manual1.3.2Engineering D

5、rawings 设计图纸1.3.3Mechanical and Electrical Completion Inspection Test Record 机电完工The mechanical completion reports for the following items shall be available:下列项目的机械竣工应被提供:Page3 of 8ItemDescriptionInitialNameDateMCReview Mechanical Inspection Test Reports for:Welding machine#1Welding machine#2No.Dra

6、wing No.图号Description描述Remarks备注a.HP6001-M430-18Main Deck Equipment Arrangementb.HP6001-E612-02480V Main Switchboard #2 & MaCC #2 Single Line Diagramc.HP6001-E612-03480V Emergency Switchboard & E-MCC Single Line Diagramd.HP6001-E620-13Welding Outlet Single Line Diagram2SYSTEM DESCRIPTION 系统概述Mechani

7、cal:The welding machines and welding outlets are to be located as per arrangement drawing with welding cable and acsories.Electrical:Electricaler is to bed to the welding machineshe welders shop: 480VAC mainswitchboards-welding machine #1; 480VAC emergency switchboard - welding machine #2.3SCOPE 范围T

8、he scope of work to be carried outWelding machine #1Welding machine #2his procedure includes the following:4PRE-REQUISITES 前提条件All the equipment shall be properly installed.Welding cable c/w cable lug and electrode holder (d w/ welding machine)Welding rods and scrap steel for test pie The following

9、is required for sucsful commisTwo-way radio setsDigital multimeterMegger testering of the system:ClammeterNote: All test instruments shall bear evidence of calibration within 12 months of test.5EXECUTION 执行5.1Preparation Checks预先检查Page4 of 8No.DescriptionInitialNameDate5.1.1The welding machines have

10、 been installed as per HPWS drawing no. M430-18-Main Deck Equipment Arrangement. It is also mounted correctly/properly on foundations according to manufacturermendations, accepted by AOD/ABS and recorded by HPWS QC.5.1.2The electrical supply to welding machines he welders shop (480VAC main switchboa

11、rd -welding machine #1; 480VAC emergency switchboard -welding machine #2.) has beenE612-02 One line diagram - 480V Main Switchboard #2 & MaCC #2E612-03 One line diagram - 480V Emergency Switchboard & E-MCCE620-13 One line diagram -Welding OutletMegger testing for both welding machine is completed an

12、d is accepted byAOD/ABS and recorded by HPWS QC.installed as per HPWS drawing no.:Welding cable c/w cable lug and ground cable (d w/ welding machine)ECReview Electrical Inspection Test Reports for:Welding machine#1Welding machine#25.2Safety Precautions 安保措施5.3Fieldnel Deployment 现场调度Page 5 of 8No.De

13、scription描述Initial初始NameDate日期5.3.1Ensure requirednel are sioned at welding machines确保相关在焊机位置5.3.2Ensure requirednel are sioned at switch board room确保相关在开关间位置No.Description描述Initial初始NameDate日期5.2.1All commising activities must be in accordance with the HPWS Permit-to-Work System.所有的调试活动必须依照黄埔船厂操作规范

14、进行5.2.2The Permit-to-Work System shall specify the conditions of work and precautions to be taken during the execution of the commising work to protectnel, plant and the environment.操作规范将明确工作的条件和调试工作的预防措施将被采取以此保护，设备和环境5.2.3All commisingnel shall receive training to the level of their individual resp

15、onsibilities on the Permit-to-Work System prior to its commencement.所有的调试应该培训个人的责任感在开始调试之前5.2.4All activities shall be carried out in accordance with the HPWS Safety Procedures, Project Standards and Sutory Regulations.所有活动被执行前依照安全规程，项目标准和法定5.2.5HPWS commising engineers and supervisors will ensuret

16、allnel involvedhe activity / work scope assist in the completion of hazard identification as per HPWS procedure.调试工程师和主管将确保所有人参加完成本次活动帮助完成识别在每一个调试程序Megger reading:Welding machine #1:Welding machine #2:_5.1.3Record the nameplate data and verify them against the design dataable 1.05.4Inspection by Ven

17、dors Service Represenive 服务商检查6COMMISING PROCEDURES 调试程序No.DescriptionMeasure insulationof welding machine toHPWSAODABSground.Main supply breaker to welding machine #1 :Insulation (Mohm)Cable-Size-NametagFrom Welding machine #1 to: Main Deck (Fwd Leg)aInsulation (Mohm)Cable-Size-Nametag Main Deck (B

18、raking Resistor Room)b)Insulation (Mohm)6.1Cable-Size-Nametag Main Deck (Stbd Leg)c)Insulation (Mohm)Cable-Size-Nametag Machinery Deck Mud Pump Roomd)Insulation (Mohm)Cable-Size-Nametage)Measure insulationof welding machine toground.6.2Page 6 of 8Main supply breaker to welding machine #2 :- Insulati

19、onInsulation(Mohm)Cable-Size-NametagWelding outleMachinery Deck MechanicalWorkshopInsulation(Mohm)Cable-Size-NametagWelding outleWelding outleWelding outle)Welding outleNo.Description描述Initial初始NameDate日期5.4.1All the mechanical components of the system are installed to vendors specification系统所有的机械按照

20、规格安装5.4.2All the electrical components of the system are installed to vendors specification系统所有的电气按照规格安装5.4.3Vendors service engineer to verify t the system is ready and safe to be start up and commised供应商工程师确保系统可以安全的开始调试内容5.3.3Ensure there are safetyon site.确保安全员在场Turn on welding machine #1 and adj

21、ust for umwelding current. Insert welding lead o welding outlet and using high rate cl on ammeter note current whileelectrode.a) Welding outle Main Deck (Fwd Leg)b) Welding outle Main Deck (Braking Resistor Room)c)Welding outle Main Deck (Stbd Leg)6.3d) Welding outle Machinery Deck Mud Pump Roome)Wo

22、rkshopTurn on welding machine #2 and adjust for umwelding current. Using high rate cl on ammeter, note6.4Page 7 of 8eres at Max Setting (5 mm electrode) Voltage at Max Setting (5 mm electrode)_ eres at Min Setting (2.5 mm electrode) Voltage at Min Setting (2.5 mm electrode) current while laying seve

23、ral passes with 5 mm electrode.Repeat above using minimum welding current andsmallest available electrode.eres at Max Setting (5 mm electrode) Voltage at Max Setting (5 mm electrode) eres at Min Setting (2.5 mm electrode) Voltage at Min Setting (2.5 mm electrode) Welding outle Machinery Deck Mechani

24、caleres at Max Setting (5 mm electrode) Voltage at Max Setting (5 mm electrode) eres at Min Setting (2.5 mm electrode) Voltage at Min Setting (2.5 mm electrode) eres at Max Setting (5 mm electrode) _ Voltage at Max Setting (5 mm electrode)_eres at Min Setting (2.5 mm electrode) Voltage at Min Setting (2.5 mm electrode) eres at Max Setting (5 mm electrode) Voltage at Max Setting (5 mm electrode)_ eres at Min Setting (2.5 mm electrode) Voltage at Min Setting (2.5 mm electrode) eres at Max Setting (5 mm electrode) Voltage at Max Setting (5 mm electrode)_