PSPC 要求下的最新涂装施工与检验标准

1、.：.；Guideline for Implementation of MSC.215(82)PERFORMANCE STANDARD FOR PROTECTIVE COATINGS FOR DEDICATED BALLAST TANKS IN ALL TYPES OF SHIPS AND DOUBLE-SIDE SKIN SPACES OF BULK CARRIERSCONTENTS TOC o 1-4 h z u HYPERLINK l _Toc176583986 1Preface PAGEREF _Toc176583986 h 3 HYPERLINK l _Toc176583987 2D

2、efinitions PAGEREF _Toc176583987 h 3 HYPERLINK l _Toc176583988 3Application (SOLAS vs IACS) PAGEREF _Toc176583988 h 4 HYPERLINK l _Toc176583989 4General Principle for Inspection PAGEREF _Toc176583989 h 5 HYPERLINK l _Toc176583990 5Qualifications PAGEREF _Toc176583990 h 6 HYPERLINK l _Toc176583991 5.

3、1Coating Inspectors PAGEREF _Toc176583991 h 6 HYPERLINK l _Toc176583992 5.1.1PSPC Requirements PAGEREF _Toc176583992 h 6 HYPERLINK l _Toc176583993 5.1.2Guidance PAGEREF _Toc176583993 h 6 HYPERLINK l _Toc176583994 6Coatings PAGEREF _Toc176583994 h 7 HYPERLINK l _Toc176583995 6.1Coating Systems PAGERE

4、F _Toc176583995 h 7 HYPERLINK l _Toc176583996 6.1.1PSPC Requirements PAGEREF _Toc176583996 h 7 HYPERLINK l _Toc176583997 6.1.2Guidance PAGEREF _Toc176583997 h 8 HYPERLINK l _Toc176583998 7Primary Surface Preparation (PSP) PAGEREF _Toc176583998 h 10 HYPERLINK l _Toc176583999 7.1Blasting PAGEREF _Toc1

5、76583999 h 10 HYPERLINK l _Toc176584000 7.1.1PSPC Requirements PAGEREF _Toc176584000 h 10 HYPERLINK l _Toc176584001 7.1.2Guidance PAGEREF _Toc176584001 h 10 HYPERLINK l _Toc176584002 7.1.3Records PAGEREF _Toc176584002 h 10 HYPERLINK l _Toc176584003 7.2Shop Primer Application PAGEREF _Toc176584003 h

6、11 HYPERLINK l _Toc176584004 7.2.1PSPC Requirements PAGEREF _Toc176584004 h 11 HYPERLINK l _Toc176584005 7.2.2Guidance PAGEREF _Toc176584005 h 11 HYPERLINK l _Toc176584006 7.2.3Records PAGEREF _Toc176584006 h 11 HYPERLINK l _Toc176584007 8Assembly PAGEREF _Toc176584007 h 12 HYPERLINK l _Toc176584008

7、 8.1Steel Surface Preparation PAGEREF _Toc176584008 h 12 HYPERLINK l _Toc176584009 8.1.1PSPC Requirements PAGEREF _Toc176584009 h 12 HYPERLINK l _Toc176584010 8.1.2Guidance PAGEREF _Toc176584010 h 12 HYPERLINK l _Toc176584011 8.1.3Record PAGEREF _Toc176584011 h 12 HYPERLINK l _Toc176584012 8.2Second

8、ary Surface Preparation (SSP) PAGEREF _Toc176584012 h 12 HYPERLINK l _Toc176584013 8.2.1PSPC Requirements PAGEREF _Toc176584013 h 12 HYPERLINK l _Toc176584014 8.2.2Guidance PAGEREF _Toc176584014 h 13 HYPERLINK l _Toc176584015 8.2.3Records PAGEREF _Toc176584015 h 14 HYPERLINK l _Toc176584016 8.3Coati

9、ng PAGEREF _Toc176584016 h 14 HYPERLINK l _Toc176584017 8.3.1PSPC Requirements PAGEREF _Toc176584017 h 14 HYPERLINK l _Toc176584018 8.3.2Guidance PAGEREF _Toc176584018 h 15 HYPERLINK l _Toc176584019 8.3.3Records PAGEREF _Toc176584019 h 15 HYPERLINK l _Toc176584020 9Others PAGEREF _Toc176584020 h 16

10、HYPERLINK l _Toc176584021 9.1Verification PAGEREF _Toc176584021 h 16 HYPERLINK l _Toc176584022 9.1.1PSPC Requirements PAGEREF _Toc176584022 h 16 HYPERLINK l _Toc176584023 9.1.2Guidance PAGEREF _Toc176584023 h 17 HYPERLINK l _Toc176584024 9.2Inspection PAGEREF _Toc176584024 h 18 HYPERLINK l _Toc17658

11、4025 9.2.1PSPC Requirements PAGEREF _Toc176584025 h 18 HYPERLINK l _Toc176584026 9.2.2Guidance PAGEREF _Toc176584026 h 18 HYPERLINK l _Toc176584027 9.3Annex 3 Dry Film Thickness Measurements PAGEREF _Toc176584027 h 19 HYPERLINK l _Toc176584028 9.3.1PSPC Requirements PAGEREF _Toc176584028 h 19 HYPERL

12、INK l _Toc176584029 9.3.2Guidance PAGEREF _Toc176584029 h 19 HYPERLINK l _Toc176584030 9.4Example Reporting Forms PAGEREF _Toc176584030 h 21PrefaceThe purpose of this Guideline is to provide guidance for implementation of “Performance Standard for Protective Coatings for dedicated seawater ballast t

13、anks in all types of ships and double-side skin spaces of bulk carriers (hereinafter referred to as “PSPC) referred in the amendments to regulations II-1/3-2 and XII/6 of the International Convention for the Safety of Life at Sea (SOLAS), 1974, as amended adopted by resolution MSC.216 (82).本指南旨在为进展M

14、SC.216(82)会议经过的SOLAS第 II-1/3-2和 XII/6.条修正案中所引入的PSPC所要求的执行提供指点。The terms used in this Guideline have the same meaning as those defined in PSPC.本指南中所援用的术语与PSPC中的定义一样。These guidelines are developed based on the current available and approved types of paints and it isrecognised that new types of paint m

15、aybe developed in the future for which all these requirements maynot be appropriate. It is recognised in these guidelines but that any deviation from these requirements willbe specific to the paint being approved and form part of the testing and approved process to confirm theircompliance with the r

16、equirements of MSC.215(82) as amended.本指南是基于目前已被认可的涂料系统所提出的，这些要求对于未来开发出的新型涂料系统能够并不适用。任何不是目前已被认可的涂料系统的其它涂料系统，需经检测实验认可，以证明该涂料系统符合MSC.21582提出的要求。.Definitions For the purpose of this Standard, the following definitions apply:以下定义适用于本规范：2.1Ballast tanks are those as defined in the guidelines for the sele

17、ction, application and maintenance of corrosion preventions systems of dedicated seawater ballast tanks (resolution A.798(19) and the Guidelines on the enhanced program of inspections during surveys of bulk carriers and oil tankers (A.744(18), as amended)压载舱 为A.798 (19) 和A.744(18) 决议所定义的那些压载舱。2.2Dew

18、 point is the temperature at which air is saturated with moisture.露点 为空气所含潮气饱和时的温度。2.3DFT is dry film thickness.DFT 为干膜厚度。2.4Dust is loose particle matter present on a surface prepared for painting, arising from blast cleaning or other surface preparation processes, or resulting from the action of t

19、he environment.灰尘为呈如今预备涂漆外表上的松散的颗粒性物质，是由于放射清理或其他外表处置时产生的，或由于环境作用产生的。2.5Edge grinding is the treatment of edge before secondary surface preparation.边缘打磨 系指二次外表处置前对边缘的处置。2.6“GOOD condition is the condition with minor spot rusting as defined in resolution A.744(18).“良好情况 系指A.744 (18) 决议定义的有少量点锈的情况。2.7H

20、ard coating is a coating that chemically converts during its curing process or a non convertible air drying coating which may be used for maintenance purposes. Can be either inorganic or organic.硬涂层系指在固化过程中发生化学变化的涂层或非化学变化、在空气中枯燥的涂层。硬涂层可用于维护目的，类型是无机的或有机的。2.8NDFT is the nominal dry film thickness. 90/

21、10 practice means that 90% of all thickness measurements shall be greater than or equal to NDFT and none of the remaining 10% measurements shall be below 0.9 x NDFT.NDFT为名义干膜厚度。90/10规那么的意义是指：一切丈量点中90%的点的丈量值应大于或等于NDFT，余下10%的点的丈量值均应不小于0.9NDFT2.9Primer coat is the first coat of the coating system appli

22、ed in the shipyard after shop primer application.底漆 是指在钢材预处置线涂装车间底漆后，在船厂按建造技术规格书规定的涂层系统所涂装的第一道涂层。2.10Shop-primer is the prefabrication primer coating applied to steel plates, often in automatic plants (and before the first coat of a coating system).车间底漆 是指钢材预处置时涂装在钢板外表的底漆，通常在自动化车间即：钢材预处置流水线喷涂，在规定的涂层

23、系统的第一道涂层之前，即2.9项所定义的底漆之前。2.11Stripe coating is painting of edges, welds, hard to reach areas, etc., to ensure good paint adhesion and proper paint thickness in critical areas.预涂 是指对关键区域，如：边缘、焊缝、不易喷涂区域等位置的预先涂装，以保证这些区域良好的涂层附着力和适宜的漆膜厚度。Target useful life is the target value, in years, of the durability

24、 for which the coating system is designed.目的运用寿命 为涂层系统设计寿命的目的值，以年计。Technical Data Sheet is paint manufacturers Product Data Sheet which contains detailed technical instruction and information relevant to the coating and its application.技术规格书是涂料消费商的产品规格书，包含与涂料及其涂装有关的详细技术性阐明和资料。Application (SOLAS vs I

25、ACS)The Performance Standard for Protective Coating (PSPC), made mandatory by SOLAS II-1, A-1, Reg. 3-2, was adopted by the IMO Maritime Safety Committee (MSC 82) in Istanbul, 8 December 2006. PSPC规范已在2006年12月8日 的MSC82次会议上经过 ，并引入 SOLAS第II-1 章A-1部分第3-2条要求强迫执行。For SOLAS the dates of entry into force a

26、re:SOLAS强迫生效时间：For ships of not less than 500 gross tonnage: 适用于不小于500总吨的船舶：1. for which the building contract is placed on or after 1 July 2021, or2021年7月1日或以后签署建造合同的船舶；或2. in the absence of a building contract, the keels of which are laid or which are at a similar stage of construction on or after

27、 1 January 2021, or无建造合同，在2021年1月1日或以后铺龙骨或处于类似建造阶段的船舶；或3. the delivery of which is on or after 1 July 2021.于2021年7月1日或以后交船的船舶。The coating application (including steel surface preparation etc) shall be in conjunction with:涂装施工包括钢材外表处置等应满足如下要求：Coating system approval: 涂层系统的认可：Statement of compliance o

28、r Type Approval issued by a third party第三方提供的合格证明或型式认可证书Coating inspection: 涂装检验To be carried out by qualified coating inspectors certified to NACE Coating Inspection level 2 or FROSIO Inspector level III or equivalent, during coating process, to ensure compliance with the Standard. Inspection resul

29、ts to be included in the Coating Technical File. 为保证符合本规范，在涂层过程中以下事项应由具有NACE检查员2级或者FROSIO检查员III级资历或同等资历的涂装检查人员完成。检查结果将包含在涂层技术文件中。Verification:验证To be carried out by the Administration or recognized organization, consisting of:应由主管机关或主管机关认可的组织进展以下各项任务：a. reviewing the Coating Technical File审核涂层技术文件b.

30、 checking the Technical Data Sheet and Coating system approval核对技术规格书和涂层系统型式认可证书c. checking the coating identification on representative containers核对代表性包装桶上的涂料标识与技术规格书和符合证明或型式认可证书标识的涂料一致；d. checking that the coating inspectors are qualified and check their reports核对检查员的资质并核对检查员关于外表处置和涂层的涂装报告e. monit

31、or implementation of the coating inspection requirements.监视涂层检查要求的执行For IACS the dates of entry into force are:IACS强迫生效时间For ships covered by the IACS Common Structural Rules (CSR), PSPC applies Ballast tanks of Double hull oil tankers with L150 m and Ballast tanks of bulk carriers with L 90 m, Doub

32、le skin void spaces bulk carriers L150m the standard was applied by IACS after adoption by MSC 82 on 8 December 2006, as decided by the IACS Council. IACS的共同规范中，要求2006年12月8日 之日及以后签署建造合同的船长为90m以上散货船,150m以上油船压载水舱,和长为150米以上的散货船双舷侧处所，必需符合IMO的涂层规范。For uniform handling of CSR until 1 July 2021, IACS has a

33、dopted a Procedural Requirement (PR No. 34) covering guidelines and procedures for:IACS发布了(PR No. 34)程序要求 Type Approval of coatings涂层系统型式认可程序 Assessment of coating inspectors qualifications Administrations engagement in inspection procedure agreementVerification of application of the PSPC Review of

34、Coating Technical File.检验员资历评价认可程序主管机关关于检验协议程序验证PSPC运用情况程序涂层技术文件审查程序General Principle for InspectionThe objective of the coating inspection is to ensure that the required minimum level and quality of protective coatings by PSPC is adequately applied.涂层检查的目的是保证维护涂层的质量规范满足PSPC的最低要求It is recognized tha

35、t in practice it is almost impossible to obtain a perfect coating that has no small imperfections, even with the best execution of this standard. Such perfect coating may only be possible under laboratory conditions. With this in mind inspectors should have a common understanding of what is the acce

36、ptable minimum level of quality of protective coatings intended by the application of this standard.应该清楚的是，实践的涂装施工做到一点缺陷没有是不能够的，应是尽能够的实施该规范。完美的涂层仅可以在实验室条件下实现。基于此，检验员应知道该规范在实施过程中的最低可接受规范，确保该规范的实施。For example, the check points for DFT measurements for the judgment of 90/10 rule are clearly indicated i

37、n annex 3 of PSPC, but this cannot guarantee that 90/10 rule is perfectly achieved for the entire surface. The common understanding is that such a sampling method is enough for making the judgment, and if the sample measurements do not satisfy the criteria, additional spot checks should be taken for

38、 any area considered necessary by the coating inspector.例如，PSPC规范附件3中曾经明确描画了90/10规那么干膜厚度丈量取点方法，但还不能保证90/10规那么完全顺应全部的外表。一致的了解是这种取样方法曾经可以进展判别，假设有这种取样丈量方法不能满足规范的要求的地方，检查员可以在以为需求的区域添加丈量点。Unless expressly provided otherwise in PSPC (for example annex III) and this Guideline, inspection by sampling and st

39、atistical method should be adopted to the extent necessary for making practical judgment. This means that the extent of inspection could vary, depending on the quality control of shipyards, to ensure that the required minimum level and quality is achieved.除了在PSPC规范和指南中已明确的部分外，可采用取样检测和统计的方法做出涂层质量的判别，

40、这意味着检查的程度是各式各样的，依托船厂的质量控制来保证到达PSPC规范要求的最低质量规范。Qualifications资质Coating Inspectors涂层检查人员PSPC RequirementsPSPC 要求(1)Basic requirements3GENERAL PRINCIPLES3.2Inspection of surface preparation and coating processes shall be agreed upon between the shipowner, the shipyard and the coating manufacturer and p

41、resented to the Administration for review. The Administration may, if it so requires, participate in the agreement process. Clear evidence of these inspections shall be reported and be included in the Coating Technical File (CTF) (see paragraph 3.4).外表处置和涂装过程的检验应该由船东、船厂和涂料消费商达成一致，并提交给主管机关审查。如有要求，主管机

42、关可参与到协议过程中。应报告这些检验的明确证据并包括在涂层技术文件中CTF见第3.4段6COATING INSPECTION REQUIREMENTS6.1General6.1.1To ensure compliance with this Standard, the following shall be carried out by the qualified coating inspectors certified to NACE Coating Inspector Level 2, FROSIO Inspector Level III or equivalent as verified

43、by the Administration. 为保证符合本规范，以下事项应由具有NACE检查员2级、FROSIO检查员III级资历或主管机关成认的同等资历的涂层检查人员完成。6.1.2Coating inspectors shall inspect surface preparation and coating application during the coating process by carrying out, as a minimum, those inspection items identified in section 6.2 to ensure compliance wit

44、h this Standard. Emphasis shall be placed on initiation of each stage of surface preparation and coatings application as improper work is extremely difficult to correct later in the coating progress. Representative structural members shall be non-destructively examined for coating thickness. The ins

45、pector shall verify that appropriate collective measures have been carried out. 涂装检查人员应检查整个涂装过程的外表处置和涂装施工，做为最低要求，应至少进展第6.2节中的检查工程，保证符合本规范。检查重点应放在外表处置和涂装施工各阶段的起始，由于不恰当的任务在以后的涂装过程中很难纠正。应采用非破坏性的方法检查主要构造件的涂层厚度。检查员应保证正确执行全部的检验过程。6.1.3Results from the inspection shall be recorded by the inspector and shal

46、l be included in the CTF (refer to annex 2, Example of Daily Log and Non-conformity Report). 应由检查人员记录检查结果，并应放入CTF中参考附录2 - 检查日志和不符合报告的样本7VERIFICATION REQUIREMENTS认证条件The following shall be carried out by the Administration prior to reviewing the Coating Technical File for the ship subject to this Per

47、formance Standard:.1check that the Technical Data Sheet and Statement of Compliance or Type Approval Certificate comply with this Standard; 核对技术规格书和符合证明或型式认可证书符合本涂层性能规范；.2check that the coating identification on representative containers is consistent with the coating identified in the Technical Dat

48、a Sheet and Statement of Compliance or Type Approval Certificate;核对代表性包装桶上的涂料标识与技术规格书和符合证明或型式认可证书标识的涂料一致； .3 check that the inspector is qualified in accordance with the qualification standards in paragraph 6.1.1 按第6.1.1段的资质规范核对检查员的资质；.4check that the inspectors reports of surface preparation and th

49、e coatings application indicate compliance with the manufacturers Technical Data Sheet and Statement of Compliance or Type Approval Certificate; and 核对检查员关于外表处置和涂层的检验报告，确认符合涂料商的技术规格书和符合证明或型式认可证书一致；.5 monitor implementation of the coating inspection requirements. 监视涂层检查要求的执行。Guidance-1 The choice of

50、coating inspectors should be part of the inspection agreementAny of the parties involved in the inspection agreement have the right to request for replacement of the inspector who is deemed unsuitable or unsatisfactory. If the parties to the agreement consider that such a request is justified, the i

51、nspector shall be replaced as soon as convenient.涂层检查员的选择应该是检查协议的一部分。任何在检查协议中的一方都有权要求改换在船舶建造的进程中被以为不适宜或不理想的检查员。假设协议各方以为这样的要求是合理的，检查员应尽快改换。-2If the coating inspectors require additional test, measurement and inspection above the requirement of this section, the inspector has to have clear reason but

52、he has the right to require additional measurement.假设检查员要求 添加 本部分要求以外的实验，测定和检验，检查员要有明确的理由方可进展。-3If the coating inspectors requires assistance from other persons to do the part of the inspections under the coating inspectors supervision, those persons shall be to the coating inspectors satisfaction.假

53、设检查员需求助手协助其完成部分检验任务,助手应在检查员的监视之下并到达检查员的称心Coatings 涂层Coating Systems 涂层系统PSPC Requirements PSPC需求(1)Basic requirements 根本要求Table 1Basic coating system requirements for dedicated seawater ballast tanks of all type of ships and double-side skin spaces of bulk carriers of 150 m and upwards表1-一切类型船舶的公用海水

54、压载舱和船长不小于150m的散货船双舷侧处所涂层系统的根本要求Characteristic/Reference standard特性Requirement要求1Design of coating system.1Selection of the coating system涂层系统的选择The selection of the coating system should be considered by the parties involved with respect to the service conditions and planned maintenance. The followi

55、ng aspects, among other things should be considered:涂层系统的选择应由各有关方面结合涂层的运用条件和有方案的保养加以思索。应思索其中的以下事项.1location of space relative to heated surfaces;.2frequency of ballasting and deballasting operations;.3required surface conditions;.4required surface cleanliness and dryness;.5supplementary cathodic pro

56、tections, if any (where coating is supplemented by cathodic protection, the coating should be compatible with the cathodic protection system).1 与受热外表相关舱室的位置;.2 压载和泄载作业的频率;.3 要求的外表条件.4 要求的外表清洁度和枯燥度.5 辅助阴极维护安装，假设有。假设涂层有辅助的阴极维护，涂层应与辅助阴极维护系统相兼容。Coating manufacturers shall have products with documented s

57、atisfactory performance records and technical data sheets. The manufacturers should also be capable of rendering adequate technical assistance. Performance records, technical data sheet and technical assistance (ifgiven) shall be recorded in the Coating Technical File.Coatings for application undern

58、eath sunheated decks or on bulkheads forming boundaries of heated spaces shall be able to withstand repeated heating and/or cooling without becoming brittle.涂料消费商应提供书面的、有称心性能记录和技术规格书的产品。消费商应具有提供适当技术支持的才干。性能记录、技术规格书和技术协助 (假设有)，应在涂层技术文件中记录。在阳光曝晒的甲板下面或在加热舱室周围的舱壁上运用的涂料应具有耐反复加热或冷却而不变脆的性能。.2Coating type涂料

59、类型Epoxy based systems.Other coating systems with performance according to the test procedure in annex 1.A multi-coat system with each coat of contrasting colour is recommended.The top coat shall be of a light colour in order to facilitate in-service inspection.环氧基体系其他涂层系统的性能要经过附件1的实验程序。建议多道涂层系统，每道涂层

60、的颜色要有对比。面涂层应为淡色，便于营运中检查。.3Coating pre-qualification test涂层的预实验Epoxy based systems tested prior to the date of entry into force of this Standard in a laboratory by a method corresponding to the test procedure in annex 1 or equivalent, which as a minimum meets the requirements for rusting and blisteri