HDMI加工流程解析课件

1、JCE第1页，共49页。HDMI加工圖HDMI CA 主體1.1版線材UL20276 30#(4P+1P+5C) OD5.9 BLKTYPE1:HDMI19P- HDMI 19PTYPE2: HDMI19PDVI-D第2页，共49页。工藝流程(作業員40人)脫皮1人 翻网1人 挑四對鋁箔2人 翻地線1人 挑四股地線2人(單股7根*30#) 包銅箔1人 扭地線2人 穿膠塞3人 啤內模(PVC)1人 脫芯1人 修剪(保留線皮4m/m左右) 1人 浸助焊劑 1人 浸錫 1人 比剪2人 組裝2人 調整(檢查外觀)2人 壓線治具1人 焊接A面1人 焊接B面1人 測試1人(導通跟絕緣火花) 推馬口鐵1人

2、焊四孔1人 壓馬口鐵1人 焊馬口鐵尾部1人 啤外模 1人 成品測試1人 包裝1人半成品加工流程(5人) 上錫膏3人 烘錫膏1人 攪拌錫膏1人 解凍2H 取出冰箱 冷凍5C以下 回厂1人第3页，共49页。材料介紹HDMI主體線材HDMI后膠芯HDMI馬口鐵無鉛免洗錫膏第4页，共49页。主體及膠芯第5页，共49页。脫皮脫皮25mm第6页，共49页。翻網線/挑外鋁箔第7页，共49页。挑四對線內鋁箔第8页，共49页。四對地線后翻后包銅箔第9页，共49页。挑上四股地線當接地用每股7根銅絲第10页，共49页。擰四股地線第11页，共49页。穿膠塞第12页，共49页。穿線外觀第13页，共49页。啤內模第14页

3、，共49页。脫芯機第15页，共49页。脫芯機左側第16页，共49页。一次性脫芯第17页，共49页。脫芯狀況第18页，共49页。脫芯后狀況第19页，共49页。附加動作(擰線)第20页，共49页。修剪芯線修剪后脫芯口以外需保留一點線皮,以防浸錫時芯線互相粘在一起第21页，共49页。浸錫前芯線先泡鬆香線必須垂直放入鬆香內第22页，共49页。浸錫浸錫時芯線必須垂直下入到鬆香內第23页，共49页。鍍錫外觀第24页，共49页。鍍錫外觀第25页，共49页。修剪治具第26页，共49页。修剪狀況第27页，共49页。修剪后狀況第28页，共49页。半成品加工第29页，共49页。刮錫膏治具第30页，共49页。刮錫膏治

4、具第31页，共49页。烘插頭錫膏治具第32页，共49页。插頭烘好狀況第33页，共49页。線材與插頭組裝第34页，共49页。放入焊線治具第35页，共49页。此圖為焊嘴第36页，共49页。焊接狀況第37页，共49页。焊線后外觀第38页，共49页。上馬口鐵鐵及處理后段動作第39页，共49页。第40页，共49页。第41页，共49页。HDMI 知識What is HDMI? HDMI (High-Definition Multimedia Interface) is the first industry-supported, uncompressed, all-digital audio/video i

5、nterface. HDMI provides an interface between any audio/video source, such as a set-top box, DVD player, and A/V receiver and an audio and/or video monitor, such as a digital television (DTV). HDMI supports standard, enhanced, or high-definition video, plus multi-channel digital audio on a single cab

6、le. It transmits all ATSC HDTV standards and supports 8-channel digital audio, with bandwidth to spare to accommodate future enhancements and requirements. Who supports HDMI?The HDMI Founders include leading consumer electronics manufacturers Hitachi, Matsushita Electric Industrial (Panasonic), Phil

7、ips, Sony, Thomson (RCA), Toshiba, and Silicon Image. Digital Content Protection, LLC (a subsidiary of Intel) is providing High-bandwidth Digital Content Protection (HDCP) for HDMI. In addition, HDMI has the support of major motion picture producers Fox and Universal, and system operators DirecTV, E

8、choStar (Dish Network) as well as CableLabs. 第42页，共49页。HDMI支持How do consumers benefit from HDMI?The new HDMI digital interconnect provides: Superior, uncompressed digital video and audio quality Simple, user-friendly connector that replaces the maze of cabling behind the entertainment center Integra

9、ted remote control A popular interface enabling the transmission of high-definition content. HDMI opens the floodgate of digital content from major motion picture producers When will the HDMI specification be released?The HDMI 1.0 specification is available now. CE manufacturers may begin designing

10、products incorporating the HDMI standard-addressing consumer demand for HD programming and for DTVs that display this content. 第43页，共49页。HDMI壽命及傳送速度When will prototypes of HDMI products be available?HDMI-based prototype devices were first demonstrated at CES in January 2003. The CE industry is curre

11、ntly transitioning from DVI to HDMI connections. Backward- compatible with the DVI 1.0 specification, HDMI enables both multi-channel digital audio and uncompressed video transmission over a single cable and connector, and in combination with HDCP addresses content providers requirement for a secure

12、 interface to protect high-quality content from unauthorized redistribution. What is the life expectancy of HDMI?HDTV uses less than 1/2 of HDMIs available 5 Gbps bandwidth. With capacity to spare, HDMI can incorporate new technology advancements and capabilities long into the foreseeable future. 第4

13、4页，共49页。HDMI傳送信號特性Does HDMI provide a secure interface?HDMI, when used in combination with HDCP, provides a secure audio/video interface that meets the security requirements of content providers and systems operators. What are the advantages of HDMI over existing analog interfaces such as composite,

14、 S-Video and component video? Quality HDMI transfers uncompressed digital audio and video for the highest, crispest image quality. All Digital HDMI ensures an all-digital rendering of video without the losses associated with analog interfaces and their unnecessary digital-to-analog conversions. Low-

15、cost HDMI provides the quality and functionality of a digital interface while also supporting uncompressed video formats in a simple, cost-effective manner. Audio HDMI supports multiple audio formats, from standard stereo to multi-channel surround-sound. Ease-of-use HDMI combines video and multi-cha

16、nnel audio into a single cable, eliminating the cost, complexity, and confusion of multiple cables currently used in A/V systems. Intelligence HDMI supports communication between the video source (such as a DVD player) and the DTV, enabling new functionality. 第45页，共49页。HDMI支持接口Is HDMI backward-compa

17、tible with DVI (Digital Visual Interface)?Yes, HDMI is fully backward-compatible with DVI using the CEA-861 profile for DTVs. HDMI DTVs will display video received from existing DVI-equipped products, and DVI-equipped TVs will display video from HDMI sources. Will current HD TVs and set-top boxes us

18、ing DVI-HDTV be compatible with HDMI devices?Yes. Currently there are TVs with DVI-HDTV inputs available from a variety of manufacturers. Those devices will be compatible with future HDMI-equipped products. HDMI has the capacity to support existing high-definition video formats (720p, 1080i, and even 1080p). It also has the flexibility to support enhanced definition formats such as 480p, as well as standard definition formats such as NTSC or PAL. 第46页，共49页。HDMI ATTENT