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1、文件名称耐压测试作业指导书Work instructions for Proof-voltage tests文件编号WI-031版本E生效日期页次1 /51.0 目的 Purpose规范耐压测试作业规程,确保产品的电气安全性能符合标准要求。Pressure testing norms order to ensure that products meet the electrical safety performance standards.2.0 范围 Scope适用于本厂电气安装完备之成品灯具的耐压测试。Apply to the factorys products complete the
2、installation of electrical lamp voltage of the test.3.0 测试仪器 /工具 Testing equipments / Tools 耐压测试机 Pressure tester4.0测试步骤Test Step测试前准备 Test preparation测试前先检查各电器部件是否完好,确认OK后,打开总电源开关;Before the test, please check whether the electrical equipment parts is good, and then open the switch after be sure is
3、 OK.调整漏电电流旋扭至适当位置(具体见4.1.7对照表);Adjustment current leakage to the appropriate location (see 4.1.6 specific schedule)设定测试时间:依待测体之规格要求设定定时器的测试时间(使用定时器必须将定时器开关置于“开”的位置);Set test time: according to test specifications body set timer test time (using the timer switches must be placed on position)测试电压的设定:将
4、定时器开关置于“关”的位置,并确认“输出”指示灯未显示及耐压输出表指针是否归 零位,然后按“测试”按钮,顺时针调整耐压输出旋钮至适当位置(具体见4.1.7对照表);Test voltage settings: timer switch will be placed off position and confirm that output light output voltage and did not show whether the zero-table pointer, and then press the test button and adjust the voltage output
5、 clockwise Knob to the appropriate location (see 4.1.6 specific schedule)若在准备状态时已设定好耐压输出值则不需按测试按钮,无输出则不必调整耐压输出按钮。If in the preparation of state has set a good voltage output value is not subject to the test button, without having to adjust the output voltage output button.将耐压机接地线与测试棒短路,耐压机“不合格”指示灯灯亮
6、,并发出蜂鸣声,此时除非按“重复”按钮,否则无法回到准备状态,确定耐压机正常;反之为不正常。the ground wire of proof-voltage machine and test rod are short-circuit, fail indicator lights is light and have aate tobeep sound, except press the“ repeat “ button in this time, otherwise no way to return back to ready stdetermine the normal voltage, o
7、r abnormal.各国灯具设定之漏电电流、耐压输出值、试电时间对照表:文件名称耐压测试作业指导书Work instructions for Proof-voltage tests文件编号WI-031版本E生效日期页次2 /5、内容销售国家Sales state 漏电 电流 LeakaeCurr ent输出 电压Outpu t voltag e试电 时间Test Time测试部位Test components测试方法 Method of test1.美国加拿大可移式Protable0.5mA1500V3SA、向极性的带电 部件之间。Between the Different polarity
8、 of the charged components.B、带电部件与灯 具的金属部件 之间。C、Between the charged component with hardware compont通过开关动作可以 成为/、同极性的带 电部件之间。Turn on/off the switch can to be differencepolarity of thecharged components“A”测试部位的测试方法为:用测试线 夹夹住产品电线的正极或负极,用高压棒接 触产品电线的另一极,若击穿则不合格。Themethod of test componentA : ClampinPosit
9、ive or negative of product wire by cord clip , high- voltage rod contacts the other polarity, if the breakdown , it shows disqualification.“B”测试部位的测试方法为:用测试线 夹同时夹住产品电线的正极和负极,用高压 棒接触产品金属部件,若击穿则不合格。Themethod of test component B : ClampinPositive or negative of product wire by cord clip , high- voltage
10、 rod contacts the hardware component, if the breakdown , it shows disqualification.“C”测试部位的测试方法为:用测试线 夹同时夹住产品电线的正极和负极,用高压固定式5mA1500V2.欧洲I类5mA1800V3Sn类5mA3750V3.中国国内I类1mA1600V3Sn类1mA3750VStates set the lighting of leakage current, voltage output value of electric test of time table:g thg th文件名称耐压测试作业
11、指导书Work instructions for Proof-voltage tests文件编号WI-031版本E生效日期页次3 /5棒接触产品开关部件的四周,若击穿则不合 格。 The method of test componentC :Clamping the Positive or negative of product wire by cord clip , high- voltage rod contacts around component of switch, if the breakdown , it shows disqualification.4.1.7将耐压机接地线与测
12、试棒短路,耐压机“不合格”指示灯灯亮,并发出蜂鸣声,此时除非按“重复”按钮,否则无法回到准备状态,确定耐压机正常;反之为不正常。Pressure to drive grounding line with the stick to test short-circuit, pressure machine, failed light is light, and a beep sound, except this time by repeat button, or not ready to return to the state machine to determine the normal pre
13、ssure ; To the contrary is not normal.测试方法Test测试过程中使用定时器时:In the process of testing the use of timers:.首先将定时器的切换开关置于“开”的位置;First timer switch will be placed on position;.定时器设定在所需之测试时间;Set the timer in the time required for testing;.按耐压输出之测试按钮,定时器开始计时,计时完成后自动切断耐压输出;Put the output voltage of the test
14、button, the timer start running, a time after the completion of the output voltage automatically cut.漏电电流大于设定电流时,耐压输出立即切断,会立刻送出不合格信号(“不合格”指示灯灯亮,且发出蜂鸣警告声),此时除非按“重复”按钮,否则无法回到准备状态;Leakage current than the current setting, the voltage output cut off immediately, we would be immediately sent unqualified
15、signal ( failed indicator lights, and issued a warning beep sound), at this time unless repeat button, otherwise it is impossible to back to the state of preparedness;测试过程中不使用定时器时:In the process of testing the use of non-timers:.测试时间不超过1分钟或者不需要使用定时器,可将定时器开关定在“关”的位置;Test time is not more than 1 minut
16、es or do not need to use the timer, timer switches can be set at off position;.顺时针方向旋转耐压输出旋钮,直到得到所需要的电压值进行测试;文件名称耐压测试作业指导书Work instructions for Proof-voltage tests文件编号WI-031版本E生效日期页次4 /5Clockwise rotation output voltage knob until the voltage needed to get value for testing;.漏电电流大于设定电流时,会立刻送出不合格信号(“
17、不合格”指示灯灯亮,且发出蜂鸣警告声),此时除非按“重复”按扭,否则无法回到准备状态。Leakage current than the current setting, it will immediately send the signal failure ( failure indicator lights, and issued a warning beep sound), at this time unless repeat button, otherwise it is impossible to return to readiness.欧洲、国内灯具试电部位为灯头、灯身、开关、插头四
18、个部位分别试电。Europe, the domestic electric lamps test site for the lamp, lamp body, switch, plug in four parts, respectively, test.测试完成后,各旋扭必须归原位,最后关掉电源开关。Test is completed, each button need restore and finally turn off the power switch.5.0 测试频率及点检要求Inspection frequency and testing requirements耐压测试为生产线需
19、100%测试项目。Proof-voltage testing need 100% test items for the production line耐压测试仪每小时由操作人员将耐压仪电压值调至100伏以下,将高压棒与仪器地线端接触形成短路,测试时仪器发出报警及NG指示灯亮起表示仪器合格,并填写耐压测试点检记录表。 Operator will work theproof-voltage equipment below the 100 V voltage an hour, contact the high-voltage rod with equipment ground wire to be
20、short circuit, alarm sound and NG indicator light is light , it shows the qualified, and fill out the the record form of proof-voltage test按复位键”,测试仪恢复至正常状态。Press the reset button to restore the normal state.品质判定Quality determination通过以上测试当出现蜂鸣器发出尖叫声及“不合格”指示灯亮时,则耐压测试结果不合格;反之则合格。When the above test bu
21、zzer sounded screams and unqualified light is light, then pressure test results failed; otherwise qualified.耐压测试仪的维护和保养Maintenance of the Proof-voltage tests为了防止意外触电的发生,请不要打开机器的盖子,本现器内部所有零件绝对不需要用户维护,如机器有异 常,由厂家或专业的维修员维护;In order to prevent the occurrence of accidents of electric shock, do not open t
22、he lid of the machine, the device is the internal parts of all users do not need no maintenance, machinery, such as unusual by the manufacturers or maintenance staff to maintain professional;本测试仪:输入电源线、测试线、测试插座和相关附件等每年至少要仔细检验和校验一次,以保护使用者的 安全和机器的精确性;The tester: enter the power cord, test lines, test sockets and related accessories at least once a year to carefully test and calibration at one time, in order to protect the safety of users and the accuracy of the machine;随时保持仪器之清洁,每天使用前后应用棉布擦试仪器外壳,以保持机身
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