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1、广州孚姆新材料科技股份有限公司GRC/GRG /FRP/TCP技术规范(2014更新版)目录Section 1:GRCSection 2:GRGSection 3:FRPSection 4:TCPSection 5:General Painting and Coating Specifications SECTION1:GLASS FIBER REINFORCED CONCRETE(GFRC/GRC) 玻璃纤维加强水泥(GFRC/GRC)PART 1. GENERAL第1部分. 简介 RELATED DOCUMENTS 相关文件A. Drawings, Conditions of the Co
2、ntract and Division 1 Specifications sections, apply to work of this section.A. 图纸、合同条款及第一部分说明章节适用于本章内容; SUMMARY 概要A. Section Includes: Glass Fiber Reinforced Concrete (GFRC) part fabrication and installation as scheduled at the end of this section and as shown on the architectural drawings.A. 章节内容包
3、括:如本章结尾提到及建筑图纸所示,玻璃纤维加强水泥(以下简称为GFRC或GRC)制造及安装; REFERENCE STANDARDS 参考标准A. ASTM C947: Test Method for Flexural Strength C947- 弯曲强度测试方法B. ASTM E-84: Test Method for Surface Burnng Characteristics of Building Materials.B. ASTM E-84: 建筑材料表面燃烧特性测试方法C. MNL-128: RangeC. MNL-128: PCI标准推荐的预混料属性的范围D. ASTM E13
4、6: Test method for Surface Burnng Characteristic of Building Materials.D. ASTM E136: 建筑材料表面燃烧特性测试方法 SUBMITTALS 提交材料A. Samples: submit six (6) each, 300mm x 300mm and (20) 50mm x 50mm samples demonstrating finish to be supplied (finish per contract). A. 样板: 提交6件300mm x 300mm和20件50mm x 50mm的样板,该样板需展示表
5、面效果(按合同);B. Shop Drawings: Submit shop drawings delineating all details required for fabrication and installation. Shop drawings to indicate the necessary blocking and attachment to the building or framing as required to support and secure the GFRC material and any material attached to GFRC. Framing
6、 details and structural support of framing is the responsibility of the GFRC manufacturer/installer, and it is to be engineered and sealed by contractor/subcontractor, and noted accordingly in the material supply contract and shop drawings.B. 施工图:提交描述所有生产及安装细节的施工图,施工图需表明必要的安装块/框架和连接物,用于支撑和稳固GFRC材料或其
7、他固定在GFRC上的材料;框架细节和框架结构支撑由GFRC生产方负责,由承包方/安装方进行工程设计,并在材料供应合同和施工图纸安装细节中标注清楚。 QUALITY ASSURANCEA. All GFRC parts shall match approved samples. A. 所有GFRC产品必须与通过的样板相符。B. All GFRC parts and additional framing required due to non-structural walls . brick or others) will be Installable according to details s
8、ubmitted in shop drawings. All support and framing systems must be engineered by an engineer able to place his seal for the structure and design of all GFRC panels and installation systems as he sees them acceptable and certified fit for purpose.B. 根据提交的施工图,所有GFRC件及非结构墙后补墙(如砖或其他)必须可安装。所有支撑及结构系统必须由结构
9、工程师设计、计算其结构、包括所有GFRC板及其安装系统。机构工程师须盖章证明结构可行可达到目的。C. PigmentsC. 色粉:1. Coloring Admixture: ASTM C979, synthetic mineral-oxide pigments or colored water-reducing admixtures, temperature stable, nonfading, and alkali resistant. 1.着色添加剂: ASTM C979,合成氧化物矿物色粉或者着色减水添加剂,耐温度,不褪色,抗碱性。2. Coloring Admixture: not
10、to exceed 10 percent of cement weights.2.着色添加剂:比重不能超过水泥重量的10%. DELIVERY, STORAGE AND HANDLING 运输、仓储及操作A. All materials shall be protected during fabrication, shipment, site storage and erection to prevent damage to the finished work from other trades. Store materials inside a well-ventilated area, a
11、way from uncured concrete and masonry, and protected from weather moisture, soiling, abrasion, and extreme temperatures.A.所有材料必须在生产、运输、工地存储及安装过程加以保护,以防止其他工种损坏已完成的工作。将材料存储于通风良好的地方,远离未固化的水泥和砖石,并保护其不受天气潮湿天气、脏污、磨损、弯曲及极端天气影响。B. Protect fabrications from damage by retaining or duplicating shipping protect
12、ion in place until installation.B. 保护产品从运输至安装过程不受损坏。C. Damage Responsibility: Except for damage caused by others, the installer is responsible for chipping, cracking, or other damage to GFRC parts, after delivery to the job site and until installation is complete and inspected and approved by the co
13、ntractor, architect and FORM. WARRANTY 产品保证A. Warrant fabrications to be free from defects due to materials and workmanship.A. 保证产品没有材料及工艺方面造成的缺陷。PART 2. PRODUCTS第2部分 产品 FABRICATED PRODUCTS 产品制造A. GFRC will be fabricated with a proprietary blend of cementitious minerals, aggregates, polymers and gla
14、ss fibers to achieve a typical range of physical properties shown in Section and all PCI standards whichever is greater.A. GFRC按照专有配方制造,其中有胶凝矿物,粒料,聚合物和玻璃纤维达到指定范围的物理特性,符合第条和所有PCI标准(两者取其最高标准)。 PHYSICAL PROPERTIES 物质性能Property Value 属性值Test Method/Result 测试方法及结果Barcol Hardness 巴氏硬度ASTM-D-2583 56 Points
15、 Compression 压缩力ASTM-C-39 10,810 psiCTE Average 热膨胀系数平均值ASTM-D-696 x 10-6in./in./Density 密度ASTM-D-792 lbs/.Flammability Class I Materials ASTM-E-84 0 Flame/50 Smoke可燃性-1类材料ASTM-E-84 0 Flame/50 SmokeFlexural Strenght 弯曲强度ASTM-D-790 2,630 psiTensile 拉伸强度ASTM-D-638 1,500 psiUnit Weight (lbs./. at ”) 单位
16、重量4-6 lbs.Impact Strength 冲击强度ASTM-D-256 ft. lbs./in FINISH 表面处理A. Surface Texture/ Exposed side: Smooth or as indicated on drawing.A表面质地/暴露面:光滑或依图纸所示。B. Finish: Smooth surface or to match approved color and texture. Parts determined to be painted must be clean, primed and ready to finish prior to t
17、he application of an acceptable paint system.B表面处理:光滑表面或使用经核准的颜色和质地。确定需要喷漆的产品在喷漆前做好清洁,上好底漆,准好接受面漆。Please note that non- integral colored parts or non-conforming colors/textures must be paint finished or replaced at the discretion on FORM. If the entire system of integral color is not acceptable by F
18、ORM after the installation an acceptable finish must be applied by the installer/manufacturer at no additional cost to FORM.请留意非整体参色的产品件或不恰当的颜色/质地必须喷漆表面处理或由孚姆公司考虑更换。如果整体参色系统在安装后孚姆公司认为不能验收,必须由安装方/生产方在不增加孚姆公司成本的情况下改善为可接受的表面效果,然后再次申请验收。 TOLERANCES 误差A. Part Thickness: A. 产品厚度:Dimensions all directions:
19、 3/16各方向的尺寸:3/16Variation from Square: inch四方型的变动:英寸B. Hardware Location Variation: inch. B. 五金位置变化:英寸C. Warpage or bowing 1/4 in 8 ft. C. 翘曲或弯曲:8英尺内1/4 IDENTIFICATION 产品识别A. Identify each part with a permanent part number. A.每件产品标识一个永久产品编号B. Number parts to coordinate with shop drawings .B. 产品编号需对应
20、施工图。C. All parts must be locatable on Shop Drawings and key plan for installation.C. 所有产品件必须在施工图及安装重要平面图上标明位置。 CURING AND CLEANING 固化及清洁A. Cure and clean and apply any additional finishes or acceptable sealer components prior to shipment.A. 在运输之前,完成固化、清洁及上面漆或经批准的防污剂。 ANCHORS AND FASTENERS支撑件和紧固件A. T
21、he installer is to provide anchors and fasteners and other accessories required for proper installation of fabrications as recommended and approved by the composite fabricator and the project architect/ designer; however, the necessary blocking and attachment to the building or framing as required t
22、o support and secure the GFRC material, as well as any framing details and structural support of framing, is the responsibility of the GFRC manufacturer/installer, and it is to be engineered by contractor/ subcontractor, and noted accordingly with an appropriate engineers seal that all GFRC systems/
23、 materials/framing/fasteners/rigging and installation systems are fit for purpose and noted on the shop drawings.A. 安装队应提供并使用复合材料生产方和项目建筑师/设计师推荐和认可的支撑件和紧固件。然而,GFRC生产方/安装方需负责施工必要的安装块和附件或者结构,用于支撑和保护GFRC材料,其他结构细节和结构支撑也包括在内。由承包商/分包商进行结构计算,并需要结构工程师盖章确保所有的GFRC系统、材料、结构、紧固件、装备及安装系统均符合使用目的,并已经在施工图上清楚标明。PART
24、3. EXECUTION第3部分 实施 PRE-INSTALLATION EXAMINATION 安装前检查A. Installer to observe field conditions and verify that substrates are ready for installation of fabrications. A.查看现场情况,确认基板已做好安装准备。B. Installer to check field dimensions affecting the installation of GFRC fabrications.B.确认影响GFRC件安装的土建尺寸C. Insta
25、ller to verify that bearing surfaces are true and level.C.确认支撑面的真实及水平情况。D. Installer to verify that support framing has been constructed to allow accurate placement, alignment and connection of fabrication to structure. D.确认支撑结构已经建好,可以进行精准安装、校准、将产品与结构连接。E. Installer to report discrepancies between d
26、esign dimensions and field dimensions, which could adversely affect installation, to the contractor and architect and FORM. E.需向承包方及孚姆公司汇报设计尺寸与现场尺寸的差异对安装的影响。F. Do not proceed with installation until discrepancies are corrected, or until installation requirements are modified and approved by the cont
27、ractor and architect.F. 未修正差异或修改安装要求并经承包方和孚姆公司批准前不得进行安装;G. Start of installation constitutes acceptance of existing conditions. G、一旦启动安装工作,就意味着对现有条件已经验收。 INSTALLATION 安装A. Install fabrications in accordance with approved shop drawings.A、根据获批准的深化图纸的指示进行安装。 ALLOWABLE TOLERANCES FOR INSTALLED UNITS安装的允
28、许公差A. Maximum Offset from True Alignment: inch in 8 feet. A. 实际连接的最大补差:8英尺允许英寸;B. Maximum Variation from True Position: inch in 8 feet.B. 实际位置最大变化:8英尺允许英寸。 CLEANING 清洁A. Clean installed Glass Fiber Reinforced Concrete fabrications using cleaning methods and materials approved by manufacturer.A. 按照清洁
29、方法和清洁材料对已经完成安装的GFRC构件进行清洁。 PROTECTION OF INSTALLED FABRICATIONS 安装件的保护A. Comply with General Contractors recommendations and instructions for protecting installed Fabrications during constructions activities.A. 遵照总承包方的建议和指示在施工期内保护安装件应。END OF SECTION结束Clarification: Regarding the use of Paint Systems
30、 on GRC GRC材料表面喷涂说明It is the responsibility of the Manufacturer/Installer to produce the GRC to FORMs standards regarding formulation, specification and quality control standards. (Manufacturers must produce all GRC parts and pieces to match the approved color and texture samples)生产安装方负责按照孚姆公司制定的配方、
31、规格和质量控制标准生产GRC材料,且GRC构件必须符合业主批准的样板,包括颜色及纹理。The color and texture of the GRC must be produced in accordance to the approved samples of color and texture. The performance of the GRC surfaces must allow future painting of the GRC installed parts and systems if in the future we require the GRC to be pai
32、nted. All materials used in the GRC be compatible with future paint systems to allow painting if FORM requires the application of paint.GRC材料的颜色及纹理必须按照审核通过的样板颜色及纹理进行生产。GRC构件将来安装后可能需要喷涂,因而GRC表面处理必须满足喷涂要求。GRC所含配料必须与喷涂系统兼容,允许将来进行喷涂。Specifically all caulking must be color matched with the GRC and must b
33、e approved by owers prior to application. Sealers and all materials used in the GRC must perform alone and allow the GRC to perform without paint for the full extent of the warranty period. (co-ordination of materials must be unified and it is the responsibility of the manufacturer/ installer to ens
34、ure that all materials used are unified between their own teams and teams from other contractors to ensure all materials work together and are fit for purpose with or without paint) 填缝胶的颜色必须与GRC一致,且施工前必须通过业主的批准。GRC内含的密封剂及所有配料必须能发挥各自功效,并且不影响GRC材料在没有喷涂的裸用情况下也能使用到保质期满。(无论将来是否对GRC表面进行喷涂,承包商(包括生产方/安装方)必须
35、确保自己的所有施工队伍使用相同的材料,并确保自己与其他承包单位材料统一)。END OF SECTION结束SECTION2: GLASS FIBER REINFORCED GYPSUM (GRG) 玻璃纤维加强石膏 (GRG) PART 1. GENERAL第1部分. 简介RELATED DOCUMENTS 相关文件A. Drawings, Conditions of the Contract and Division 1 Specifications sections, apply to work of this section.A. 图纸、合同条款及第一部分说明章节适用于本章内容; WOR
36、K COVERED 工作覆盖面Manufacturer of Glass Fiber Reinforced Gypsum (GRG) Parts For Interior Use Only玻璃纤维加强石膏(以下简称为GRG)产品生产,仅用于室内装饰。 SUBMITTALS 提交材料Samples and shop drawings to conform to Section 01200样板和深化图纸依照第01200节A. Samples: Submit six (6) each, 300mm x 300mm and (20) 50mm x 50mm samples demonstrating
37、finish to be supplied (finish per contract).A. 样板: 提交6件300mm x 300mm和20件50mm x 50mm的样板,该样板需展示表面效果(表面效果按合同);B. Shop Drawings: Submit shop drawings delineating all details required for fabrication and installation. Shop drawings to indicate the necessary blocking/framing and attachment to the building
38、 or framing as required to support and secure the GRG material and any materials attached to the GRG. Framing details and structural support of framing are the responsibility of the GRG manufacturer, and it is to be engineered by manufacturer/installer, and noted accordingly in the material supply c
39、ontract and shop drawings showing installation details.B.施工图:提交描述所有生产及安装细节的施工图,施工图需标明必要的安装块/框架和连接物用于支撑和稳固GRG材料或其他固定在GRG上的材料;框架细节和框架结构撑由GRG生产方负责,由承包方/安装方进行工程设计,并在材料供应合同和施工图安装细节中标注清楚。 QUALITY ASSURANCE 质量保证A. All GRG parts and components shall match approved samples.A. 所有GRG构件必须与通过的样板相符。B. All GRG mat
40、erials and framing will be installable according to details submitted in shop drawings.B. 按照提交的施工图细节所有GRG材料及框架必须可安装。 DELIVERY, STORAGE AND HANDLING 运输、仓储及操作A. All materials shall be protected during fabrication, shipment, site storage and erection to prevent damage to the finished work from other tr
41、ades. Store materials inside a well-ventilated area, away from uncured concrete and masonry, and protected from weather moisture, soiling, abrasion, warps/bows and extreme temperatures.A. 所有材料必须在生产、运输、工地存储及安装过程加以保护,以防止其他工种损坏已完成的工作。将材料存储于通风良好的地方,远离未固化的水泥和砖石,并保护其不受天气潮湿天气、脏污、磨损、弯曲及极端天气影响。B. Protect fab
42、rications from damage by retainingshipping protection in place until installation.B. 保护产品从运输至安装过程不受损坏。C. Damage Responsibility: Except for damage caused by others, the installer is responsible for chipping, cracking, or other damage to glass fiber reinforced gypsum parts, after delivery to the job s
43、ite and until installation is completed and inspected and approved by the contractor and architect.C. 损坏责任:除其他方导致的损坏以外,在成品运输到现场后,安装完成、并由承包商和建筑师检验和通过之前安装方对GRG件的开裂、裂化或其他损坏负责。 WARRANTY 产品保证A. Warrant fabrications to be free from defects due to materials and workmanship. All joints blending/filling and
44、finishing to be undetectable after priming and painting.A.保证产品没有材料及工艺方面造成的缺陷。所有接缝填充/填补必须在上了底漆和面漆后无法察觉。PART 2. PRODUCTS第2部分 产品 MATERIALS 材料A. Description: Glass Fiber Reinforced Gypsum (GRG)A. 名称:玻璃纤维加强石膏(GRG)1. Pre-molded GRG parts are fabricated to details and dimensions shown and shall conform to
45、the standards set forth in Section . Alpha gypsum is the only acceptable material and a certificate must be provided certifying that all materials are alpha type.1. GRG构件依据以下第条的标准控制细节及尺寸。阿尔法石膏(Alpha Gypsum)是唯一可接受的材料,必须提供材料证明是阿尔法石膏。 PHYSICAL PROPERTIES 物理性能Property Value 属性值Test Method/Result 测试方法及结果
46、Barcol Hardness 巴氏硬度ASTM-D-2583 105 PointsCompression 压缩力ASTM-C-39 5,800 psiCTE Average 热膨胀系数平均值ASTM-D-696 x 10-6in./in./Density 密度ASTM-D-792 110 lbs/.Flammability Class I Materials 可燃性-1类材料ASTM-E-84 0 Flame/ 0 SmokeFlexural Strength 弯曲强度ASTM-D-790 4,192 psiImpact Strength 冲击强度ASTM-D-256 ft. lbs./in
47、Tensile 拉伸强度ASTM-D-638 1,340 psiUnit Weight (lbs./. at) 1lbs.A. All parts to contain supports as required to keep within allowable tolerancesA. 按要求所有GRG件包含支撑并应确保在允许的误差内;B. Finish surfaces shall be true or textured, according to design requirementsB. 依据设计要求,表面处理效果需平滑或有质地感。 FABRICATION GRG生产A. Molds t
48、o be constructed and properly reinforced to produce units conforming to the required profiles, dimensions and tolerances.A. 按要求的外形、尺寸,允许误差制作模具并合理做加强处理。B. Shell thickness: 1 /4” minimum except for small components, which may be 1/8” minimum, large components such as panels shall be the thickness reco
49、mmended by the manufacturer for the size and location of components.B. 外壳厚度:最小1 /4”,小件允许最小1/8”,大件石膏板材的厚度针对尺寸和现场由生产方推荐。C. Allowable tolerances:C. 允许误差1. Dimensional Tolerances: 1/81. 尺寸误差:1/82. Sell Thickness: Nominal 1/82. 外壳厚度:1/83. Out of Plumb: 1/83. 不垂直:1/84. Bowing: L/360 Maximum4. 弯曲:最大L/360PA
50、RT 3. EXECUTION第3部分 实施 INSTALLATION 安装A. GeneralA. 总述Employ only workmen experienced, skilled and trained on this type of quality erection work.仅安排此类安装工作有经验、熟练和接受过培训的工人操作;BWorkmanshipB工艺Install work of this section complete, straight, plumb, level, in true alignment and securely anchored. 安装工作须完整、平直
51、、垂直、水平、连接无误并固定C. ErectionC. 安装GRG forms shall be installed per drawings, including the approved shop drawings, and the manufacturers written recommendations and instructions for this project.GRG件安装需依照图纸,包括已批准的施工图,及生产方对该工程提出的书面建议和指示。D. Sealing and CaulkingD. 密封和填缝Shall conform to requirements of Caul
52、king and Sealing Section 07900 and requirements indicated and specified herein.需符合第07900节填缝和密封要求及此文件的指示和规范。E. Joints and SealantsE. 接口和密封剂Joints (quantity, sizes, and shapes) indicated on ontract drawings are minimum requirements. 合同图纸上注明的接口(数量,大小和形状)是最低要求。F. Finishing MaterialsF饰面用料1. Fasteners1、紧固
53、件As indicated on approved shop drawings and in accordance with manufacturers printed recommendations.根据已批准的深化图纸说明并依照生产方印刷版建议;2. Joint treatment materials2接口处理材料a. General: ASTM C-475; type recommended by the manufacturer for the application indicated, except as otherwise indicated.a. 简介:ASTM C-475;
54、除其他指示外,按生产方的建议应用。b. Joint tape: Perforated type.b. 接口类型: 穿孔型c. Joint Compound: Ready Mixed vinyl-type for interior use.c. 接口复合物:已混合好的乙烯基类型,作室内用。 d. Grade: Two separate grades: (1) one specifically for bedding tapes and filling depressions, and (2) one for topping and sanding.d. 等级:两种独立的等级:(1)一种专门做基底
55、带和填充料,(2)一种是面层和可打磨的料。3. Miscellaneous Materials3. 各种材料: a. General: Provide auxiliary material for work of types and grades recommended by manufacturer.a. 简介: 生产方推荐提供工种和等级的辅助材料;b. Adhesive: Special adhesive recommended for laminating gypsum plaster.b. 粘合剂:推荐适合石膏板的特殊粘合剂G. PrimingG底漆1. All GRG materia
56、l shall be primed with a primer recommended for gypsum board or gypsum plaster. More than one coat of primer may be required.1. 所有的GRG材料需在石膏板或石膏上做一层推荐的底漆;可能需要不止一层底漆。2. Sanding after each coat of primer may be required.2. 可能上完每层底漆后都要做打磨处理;3. If the GRG material is to be installed in an area subject t
57、o “critical lighting”, the entire surface of the material may need to be skim coated. 3如果GRG材料安装的位置处在临界照明区域,那整个材料的表面需做撇渣面层处理;4. If the GRG material is to receive a semi-gloss or gloss paint, the entire surface of the material may need to be skim coated.4. 如果GRG材料需做出半光泽或光泽效果,那整个材料的表面需做撇渣面层处理;H. Repla
58、cementsH更换1. GRG forms may be rejected for the following reasons:1. GRG件可能因以下原因被拒绝:a. Nonconformance to detail requirements specified previously. a, 与事先说明的细节不符;b. Nonconformance with approved samples.b. 与批准的样板不符;c. Nonconformance to specified fabrication or installation tolerance.c. 与特定的生产或安装允许误差不符;
59、d. Damage beyond satisfactory field repair, as determined by the Architect.d.由建筑师决定,损坏修复达不到满意程度。 CLEAN-UP 清洁A. GeneralA简介Perform cleaning procedures.按照适当的清洁方法流程 PROTECTION OF INSTALLED FABRICATIONS 安装件的保护A. Comply with General Contractors recommendations and instructions for protecting installed Fab
60、rications during constructions activities.A. 遵照总承包方的建议和指示在施工期内保护安装件。END OFSECTION结束 SECTION3 GLASSFIBER REINFORCED POLYMER FABRICATIONS FIBER REINFORCED POLYMER(GRP/FRP)玻璃纤维加强塑料PART 1. GENERAL第1部分. 简介All sections put forth in this document and all GRP materials/fasteners/framing structures/support s
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