盾构皮带机说明书

1、北方重工集团盾构机分公司盾构皮带机Theshieldbelt Machine使用说明书Instructions for use苏州大力神起重运输机械制造二 0 0 九年版2022Edition目录CONTENTS1、用途(purpose)12、技术特性和主要参数1(Technical characteristics and main parameters)3、构造概述(StructureOverview)1-24、整机安装、试运转、调整和运行性能2-6(Machine installation, commissioning, adjustment and Running performance

2、)5、安装操作和维护保养6-7(Installation and Maintenance)6、润滑表Lubricationtable.7、用途purpose-20到+4050以下。The shield of structure Strap machine design according to the tunnel shieldThe shield of structure Strap machine design according to the tunnel shieldGou, Shield tunneling machine is mainly used for the deliver

3、y of materials. Atambient temperature -20 to +40 range use, Conveying material temperaturebelow 50.、技术特征和主要参数:Technologycharacteristicandmainparameters1.2.5t/m3 。The shield material conveyor can transport capacity in 2.5t/ m3.2.本系列按带宽分为：500、650、750、800mmThis series by bandwidth is divided into: 500,

4、 650, 750, 800 mm, four types of3.运行速度，按带速分为；0.8、1.0、1.25、1.6、2.0、2.5m 等也可依据实际状况选用合理的速度。Operatingspeed,beltspeedinto;0.8,1,1.25,1.6,2g,alsomaybebaseduponactual use reasonable speed.3、构造概述structure explanation：整机布置Machinelayout：盾构皮带机整机布置由设计者依据装载盾构皮带机的小火车及现场工况打算，大体可H+P、水平段、含改向滚筒及空段清扫器等水平段每一节的长度尺寸依据小火车

5、的长度及小火车上的支点来确定，节与节之间通过铰链连接，斜段，斜段与水平段承受钢性连接，高强度螺栓加钢板连接。The shield belt loading machine layout by the designer according to The shield belt conveyor train and decided to field conditions, can be roughly divided into; the head section (including the tensioning device, the first frame, drive mechanism,c

6、uttingleakage,andH-+P-typeBeltcleaner,etc.),horizontalsection, oblique section (including empty segments bend pulley and Belt cleaner, etc.) the length of each section of the horizontal segment of the small size based on thelengthofthetrainandthetrainonthefulcrumtodeterminesectionandthrough the hing

7、e joint between the connecting section, oblique section oblique sectionand horizontal section using steel connections, bolt and plate connections.输送带Conveyor：是曳引和承载物料的主要部件。胶带规格为一般为 4P4.5+1.5送量等实际状况，计算输送带的张紧力来选用，胶带接头为硫化胶接。Traction and bearing materials is the main components. Tape specificationsgener

8、ally 4P (4.5 +1.5), the user throughput can also be based on the actual situation, the calculation to use belt tension, tape joints sulfide bonding.驱动装置Drivedevice：动方式。commonlyusedTDY,includingrubberroller,sprocketandmotor plus reducer, chain drive two kinds of transmission mode.托辊Roller：2022。convey

9、orbeltanditsmaterialandmadestableoperation,horizontal section and inclined section of the slot roller group, head, tail, andinclinedsectionandlevelnesstransitionwith15degrees,20degreestransitionroller group, slot on the type roller spacing general take 800-1000 under theparallel roller spacing gener

10、al take 2022 meters.清扫器装置(Belt cleaner device)：H+P输送带,清扫干净。Shield conveyor set three way sweeper, head set H + P type sweeper, tail hasaemptysectionsweeper,cleaningtheuse,polyurethanecleaningthehead,orhard alloy cleaning the head, generally USES chlorine ester gather together chlorine fat cleaning t

11、he head, wear-resisting don”t damage the conveyor belt, cleaning the clean.、H 型，P 型清扫器：用来清扫粘在输送带承载面上的粘着物，防止带上的粘着物污染环境和引起输送带跑偏。我公司在设备出厂前已经安装好，现场只需调整。usedforcleaningthestickyontheconveyorbeltincarryingthe adhesion of content, prevent take the adhesion of environmental pollutioncaused by things and con

12、veyor belt running deviation. My company in equipmentbefore they leave the factory has been installed, the scene just adjust.空段清扫器，用来清扫粘在输送带非承载面上的粘着物，防止物料卡在尾部滚筒，我公司在设备出厂前已经安装好。usedtocleaningthestickinthebearingsurfaceconveyorofcontent,preventmaterialcardattherearroller,mycompanyin equipment before t

13、hey leave the factory has been installed.3.6、其它及保护3.6、其它及保护(Other and to protect)：、头部设有下料漏斗。The head is the material funnel set.立辊，斜段也设有上下挡边立辊，有效防止胶带跑偏。Belt The shield bonding at both horizontal section has a cross on a symmetrical vertical roll groups, one baffle; a vertical roll under the wall, ob

14、lique section alsohasaverticalrollupanddownthewall,effectivelypreventthebeltrun.、全长设置一对拉绳开关。Total length set up a pair rope switch.3.6.4、全长设置一个速度检测器。Total length set up a speed check device3.6.5、本皮带机设一个报警器。The belt set an alarm.4、整机安装、试运转、调整和运行性能：斜段局部用螺栓与联接板固定即可。尾端固定在相应的支点。Machineinstallation,Testru

15、n,adjustmentandRunningperformance:Before and after installation and acceptance rules based on acceptance, andfamiliar with the installation drawings, technical requirements and asked me toconveyorequipmentfactoryinthesectionsbeforetheassembledcomponentsonthe scenejustthelengthofeachsectiononthebasis

16、ofdrawingsandsectionnumber.Each section in turn will hinge assembly, and the belt of the feet fixed on thelittle train on the fulcrum. Oblique section and horizontal section using the pin connection,obliquesectionofpartoftheplatewithboltsandcanbeconnected.End in the corresponding protection fixed.安装

17、留意事项：全部滚筒，托辊，立辊，驱动装置安装后均应转动机敏，输送带接头时，应将电动滚筒或传动滚筒松到放在最终方位置，并尽量拉紧输送带。InstallationNotes:All roller, roller, vertical roll, The drive rotation after installation shouldbe flexible,Belt connector, should a roller or loose drive pulley on the end side to theposition, and try to tighten the belt试运转前：28内应按规

18、定加够润滑油电动滚筒使用前应从端盖的加油口参加 L-AN32 机械油，油质应2/3详见电动滚筒使用说明书。中规定的加油量及型号，加油，用户务必熟读；BeforeTestrun:New installation conveyor in formal before going into use, should carry out the two hours and eight hours load no-load test run, prior to trial operation, in additiontotheinstallationofgeneralexaminationofconveyo

19、risinaccordance with the installation technology requirements outside, still need to check the drivingdevices,suchastheuseofelectricrolleraccordingtoregulationsshould addenoughoil(electricrollershouldbeonthefrontcovermouthtojoinL-AN32 Mechanicaloilshouldbeclean,withoutimpurities,howshouldmakeoiltoro

20、ller radius two-thirds face height is appropriate) see electric roller instructions.Ifuseisdeceleratingmotorsandsprocket,chain,drive,shallbebasedonrandom material of the deceleration mechanical and electrical machine specifications, the provisions in how and models, come on, the user must read .电气信号

21、和安全保护装置及接线正确性；Electrical signal and security protection devices and wiring correctness点动驱动装置，观看滚筒转动方向是否正确。Thepointstartdevicedrivers,observationrollerrotationdirectioniscorrect调整清扫器，调整方法详见 5.5.1 及图3Adjust Belt cleaner, adjustment methods described in 5.5.1 and Figure (3)试运转期间应进展以下工作(Thefollowing wor

22、k shouldbe carried outduringtheTestrun)：检查输送机各运转部件应无明显噪音；Check all moving parts conveyor should be no significant noise各个轴承无特别温升；No abnormal temperature rise of each bearingNo abnormal temperature rise of each bearing各个滚筒，托辊的转动及紧固状况;Each roller, roller rotation and tightnessEach roller, roller rotat

23、ion and tightness清扫器的清扫效果Belt cleaner cleaning effect输送带的松紧程度;Conveyorbelttightness各个保护开关，应灵敏牢靠Each protection switch, should be sensitive and reliable测定带速，空载功率，满载功率Measured with a fast, no-load power, full power调整(Adjustment)：调整输送带的跑偏Adjust belt deviation：a(1)，调整好后将轴承处的定位块螺栓拧紧，此时驱动装置可以不再跟随移动。Deviat

24、ion in the position of the head conveyor belt, drive pulley to adjust theDeviation in the position of the head conveyor belt, drive pulley to adjust the bearing blockat tightening the bolt, then move the Driving device can no longer follow.图1(2)，当调整一组托辊仍不能订正时，可连续调整几组，但每组的偏斜角度不宜过大。Deviation in the mi

25、ddle belt, adjust the rollers and the lower roller, the adjustment direction, see Figure shows (2), when adjusting a set of rollers is still not corrected, it can continuously adjust the several groups, but each ofthe partial oblique angle should not be too large.图2是否倾斜；给料方向位置是否适宜在输送带的中间。If the abov

26、e method still cannot eliminate running deviation, should be check: conveyor belt joint is straight, as necessary, re-take; rack is tilted; feedingdirection of the location is appropriate in the middle belt.d5%左右为准。These adjustments should be no-load or full load in the conveyor when theconveyor bel

27、t deviation of about 5% of the bandwidth.2.5%。Adjust the tension of the conveyor belt, start with full load and operation in conveyor belt transmission roller and when do not produce sliding, and make thebeltrollerintheverticaldegreebetweenrollerspacingoflessthan2.5%、整机运输性能(Performanceofthewholetran

28、sport)：、输送机运行应平稳牢靠，负荷运行时不应有不转动辊子存在。besmoothandreliableoperation,theloadshouldnotberunningthere is not rotating roller、输送带运行时，其边缘不得超出托辊辊子或滚筒的边缘。ConveyorConveyorbeltisrunning,theedgeshallnotexceedtheidlerrolleroredgeroller、拉紧装置应保证调整便利，移动机敏，在输送机启动和运行过程中，输送带不得打滑。shouldensureeasyadjustment,mobileandflexi

29、ble,conveyorup and running in the process, the conveyor belt may slip85dBA。Conveyor load operation, the noise should not exceed 85dB (A)4.5.5、清扫器性能应稳定，清扫效果良好。Performance should be clean and stable, good cleaning resultsPerformance should be clean and stable, good cleaning results、各种保护装置，装配后需要反响灵敏，牢靠

30、。A variety of protection devices, the assembly should be reflected after theA variety of protection devices, the assembly should be reflected after thesensitive and reliable、托辊辊子不包括缓冲托辊辊子22坏率不大于 8%日晒、雨淋状况条件下除外。Roller rolls (not includingbufferRoller rolls (not includingbuffer rollerrolls), normal li

31、feshould notbe lessthantwoyears.2yearsofrollerdamagerateisnotmorethan8%(thesunandrain status condition except)5、安装操作和维护保养：输送机的使用寿命与输送机的长期正常运转，是否正确、安全地操作，是否认期维护保养有直接的关系。Installation,operationandmaintenance:Conveyors and conveyor life of long-term normal operation, correct, safeConveyors and conveyor

32、life of long-term normal operation, correct, safeoperation, whether regular maintenance has a direct relationship、不正确的操作会造成设备和人身事故。造成设备事故的主要缘由是物料砸坏输送带和跑偏、撕裂输送带。CauseCauseincorrectoperationofequipmentandpersonalaccident.Ismainlydueto anaccidentcausedbyequipment,conveyorandmaterialdeviationsmashed,tor

33、nconveyor belt、必需准时排解引起跑偏的因素。避开事故的重要措施之一。Must promptly remove the factors causing deviation.Physical cause of theMust promptly remove the factors causing deviation.Physical cause of the accidentisusuallycausedbytheconveyorbeltisrunningtocleanorreplaceparts, so maintenance systemis one of theimportan

34、t measuresto avoid accidents、输送机应尽量在带上物料卸净后停车，并以空载启动为宜。在多机联合使用组成输送系统时，亦应按此要求编制先后启动关闭的电气把握系统。ConveyorConveyorbeltmaterialshouldbeunloadedinthenetafterthestop,andtostart Jointuseofcomponentsinthedeliveryofmulti-machinesystem,the preparation of this request should have started off the electrical contro

35、lsystem、每台输送机应有使用修理记录，做好交接班工作。Each conveyor with maintenance records, doingshift work.Each conveyor with maintenance records, doingshift work.依据输送机的不同工作条件，可参照以下内容编制维护保养制度。AccordingAccordingtothedifferentworkconditionsofbeltconveyor,wecanrefertothe following content of maintenance system班间修理内容:2mmMai

36、ntenance of content between classes:Always observe the speed reducer oil or electric drum instruction device, time to add oil; the timely replacement of the axial rotation is not greater than 2mmflexible idlers rollers, after repairs to continue using(或硬合金清扫器位置调整)调整；见示图(5)头部清扫器的调整过程。Sweeper role is

37、to clean up adhesive roller and roller in the material on thesurface; polyurethane blade worn to adjust (or hard alloy sweeper position adjustment) adjustment; see Figure shows (5) head cleaning device of the adjustment process图(3)Polyurethane blades(Or carbide)清扫器连杆(Beltcleanerrod)3 拉紧螺杆(Tightenthe

38、screw)4 支板(Supportingplate)5(Adjustment board)6(Screws)调整方法调整支板与调整板上连接螺栓，清扫器可上下调整，先松序号5 螺钉，然后3，1Adjustment methodAdjustment method: adjuster plate and adjustable plate bolts, Belt cleanercanbeadjustedupanddown,No.5Screwsloosefirst,thentightentheadjustment screw 3, number1 polyurethaneblade canbe adjusted (or carbide) and the rollerlight-tightness.清理粘结在托辊和滚筒外表上的物料；Clea