7-2设备完工文件01.游车traveling block yc450operation and maintenance manual

1、前 安全准1用2技术规结构说前 安全准1用2技术规结构说34使用、与保5和. 6. 备7附图及零件. 12YC38mm (11/2)311012YC38mm (11/2)31101600840外形尺寸(长宽高122 6333( inch8300kg (18298 3（10（13右侧板组（15、侧护板(2)、提环（16、提环销(17)等组成。 1440(104)70(158)。440(104)70(158)。应APISpec8AAPIRP9B滑轮的槽底半径2钢丝绳公称直径槽底样板尺寸38mm( 1 新滑轮的最小槽底半径最大槽底半径磨损滑轮槽的最小半径19.53 * （见下图A 图 注：除以上估计

2、可能出现的故* （见下图A 图 注：除以上估计可能出现的故障之外，如发现其它异常现象时，应根据故障发生的地点仔5和232367图一、YC450图二、37961K67图一、YC450图二、37961K4双列圆锥滚子6图一、YC450 游动滑车4图一、YC450 游动滑车4游动滑车（AB450001-00）零件表5序图号或标准号数备112231415162728192T201-滑轮6T201-1轴121124882246622镀锌铁丝游动滑车（AB450001-00）零件表5序图号或标准号数备112231415162728192T201-滑轮6T201-1轴121124882246622镀锌铁丝图

3、二、轴承与滑轮轴的安装6图二、轴承与滑轮轴的安装6YC-450TravelingOperation& enance YC-450TravelingOperation& enance BaojiOilfieldMachineryThetravelingblockconformstoAPISPECFor the sake of operator ThetravelingblockconformstoAPISPECFor the sake of operator familiar with or mastering the operation, instructionincludesstructur

4、e,technical parameter,operationandoftravelingblock.Withthestructuralparameter,operationandenance corollary equipment (components), you can see them in instruction manual components and other correlated technical Before the operation of traveling block, all nel, nel and operator must read the instruc

5、tion of crown and material, familiar with every detail, they also need to know safety rules and skill, all activities comply with HSE requirements.All the handling and concrete operation should conform to the rules of systemandThismanualisprovidedforuserasinstructionformanagement,operation,enanceetc

6、.Anyoneshallneithercopyinanyway,ivetothirdparty.Otherwise,heorsheshalltakerelevantlegalISafety Basic safety 1Even if the ive of manufacturer or sales at site, doesnt exempt operators t install, operate and ahe drawworks according toSafety Basic safety 1Even if the ive of manufacturer or sales at sit

7、e, doesnt exempt operators t install, operate and ahe drawworks according to Warning: Before installing, using, aining the drawworks, learn followinginstructionstoavoidaccidentanddeviceDo not ain or repair when the drawworks is running. Be t drawworksisnotworkingwheninstall,operateorOperatorsmustwea

8、rprotectiveain2Replacing Mark and number the parts when assemble and disassemble the drawworks to mistake. Use the good quality components or BOMCO components, otherwise damagealinjurymay3enancetobeperiodically,ordevicedamagealinjurymay4HarmidentificationandEnvironmentOil leak may happen at sealing

9、parts such as shaft end and inlet outlet ofconnectionpipes which will causeenvironment pollution. Periodically check ifisoilleakduringusing,andchangesealingime,tightenthe fixturesandb) There will be noise during device running. Periodically check the rotary part for lubricant,tightenthefixturestoavo

10、idvibrationtominimumala) Fixturesinrotarycomponents maylooseoreven drop to thrownoutwhichwillaccident.Installalltheprotectiveshields,tightenfixturesandperiodicallychecktheb) Therelative sliding n brake disc(brake drum) and brake pad will induce temperature, check disc brake after the drawworks downt

11、oavoidhightemperatureinjureand the brake disc c) When check and repair device, adopt air winch ortemperature, check disc brake after the drawworks downtoavoidhightemperatureinjureand the brake disc c) When check and repair device, adopt air winch or other hoisting device. Never manuallyto4.3Devicea)

12、 All the alparts shall be reliably connected, h and shift shall be reliable and fast, half-h and half-gear are not allowed. Otherwise partswillbedamaged,orhoistingsystemtodrillfloor,or drilltoolb) Be t oil level within the specified range, lly not n min. level,otherwisegear ,chain,sprocket,bearinget

13、c.mayc) Betlubricantpumpofdrawworksrunsnormally,otherwisegear,bearingmayabradeord) brake handle may cause wire rope on drum not in order. So the shallbeoperatedinuniform e) Block in pipelines or valves will cause drawworks not work. So fill clean and oil.Ifthereisfault,dispelylikecleanorreplacefaile

14、df) Correctlyadjustthecrown-O-maticduringmay not ingor g) Reel rope according to this manual, make sure there are enough circles of rope the drum when hoisting systemdropto the lowest .Periodically check ifthe clipofrope on drum is loose or not, do not let the wire rope drop from drum which will cau

15、se h) Select the suitable hoisting device during moving, installing drawworks. Be sure wireropeisndlongenoughtoavoid5.OthersafetynoticepleaserefertorelevantSafety1.Safety1.3.4. Usage&5.mendedsparepart7.Attached1.Traveling block isacomponent of thehoistingsystem of adrilling rig. Itis used with block

16、, hook, swivel, elevator link etc. It1.Traveling block isacomponent of thehoistingsystem of adrilling rig. Itis used with block, hook, swivel, elevator link etc. It is mainly used fro duringin & MMax. YC4500KN(50061524mm(60) 38 mm (11/2)3110 X 1600X NumbersofO.DoftheO.Dof wireOveralls(LengthxWidthx1

17、22(inchTheoretical8300kg(182993.YC450travelingblockcontainsof:hangingbeam（1）sheaves（10）sheaveshafts（13） left lateral plate assembly（5）right lateral plate assembly（15）side guard （16）bailpins（17） Seethefigure1forthetravelingblockThehangingbeam isconnectedwiththetopoflateralplatethroughthehangingtherei

18、saholeforhoistingtravelingThesheavesare supportedon theshaftwithdouble-rowconicalrollerbearings(seeFigEach bearing has its lubrication channel and can be individually lubricated with fittings located s of the shaft. The sheave grooves are machined according APIspecification.Therfacehasbeencarriedout

19、theheattreatmentinorderresist Side guard plates, which fixed traveling block could prevent mud entering the inside travelingblock,areconnectedwithsideplatethroughguardpinand1In order toprevent wirelinefrom outof groove, lateguard isweldedonhousingassemblytoguaranteesafetyofwireThe bail is securely f

20、astened to the two lateral plates s with In order toprevent wirelinefrom outof groove, lateguard isweldedonhousingassemblytoguaranteesafetyofwireThe bail is securely fastened to the two lateral plates s with the two bail The radius of connected surface n bail and hook is in accordance with specifica

21、tion.Oneendofeachbailpinisfixedwithslottednutandbemovedorreattachedbyremovinganyoneortwobailin;thehook4.Usage&PleasecheckthefollowingitemsduringthetravelingblockCheckifallthebearingsofsheaveshavebeenlubricatedtwicekand if basedlubricatinggreaseNLGI-3hasbedtoeachsheavetwicemended050，NLGI2extremerelit

22、hiumbase305，NLGI0extreme4050，NLGI2extremerelithiumbaserelithiumbaseTemperature raising of each bearing should be no n 40C(104); the temperature can be never beyond 70C(158 ). Make sure every sheave works withoutanyabnormalDuring usage, the big clearance of double-r roller bearing will result in nois

23、e and sheave shake. Improper bearing lubrication could prick up wearing and dithering would decrease wire rope life. Change the wearing bearings any abnormal noise of bearings or any quiver of sheaves.4) Checkifthesheavesworkflexiblywithoutanyime if there The distortion side guide will effect the no

24、rmal cycling of the sheaves, please adjust to the normalaccordingtotheIn case of the sheaves with damaged rims, the wire ropes are liable to run out of grooves or the wire rope will be damaged due to its violent bereplaced. Such sheaves 7) The sheave grooves with corrugated surface will t wire ropes

25、 severely heirgrave wearing.accountof frequent starting or ofthesheavesandsuch a case, the sheave grooves shall be re-machined or the sheaves replaced. replacing, it is advisable to make t the new sheaves of aterial can thepredeterminedload8) The sheave groove sessadequatehas great influence on the

26、rvice life. 2shouldmeasuresheavesstrictlywiththegaugeatervals.Manufactureand thegaugebyreferring toAPISpec.8A&APIRP9B.shouldmeasuresheavesstrictlywiththegaugeatervals.Manufactureand thegaugebyreferring toAPISpec.8A&APIRP9B.SeeFigure1 for therepaired Figure1Repairedsheavegroovebottom* If the sheave d

27、amages this is against the wire line usage, it should changedanewoneortorepairthesheavegroove.SeethefollowingPicA&ABMax.RallowedwearingsheaveBbadlywornsheave9)TheordinarymalfunctionandemethodasfollowingNote:exceptsiblearisenmalfunction,ifthereisotherabnormalphenomenon, shouldsearchreasonatmalfunctio

28、nsiteuntilfindoutitandobviate3sibleeis fever1、oilwayis2、greaseisdeteriorateor 3、bearinghas1、dredgeoilway、replacewith new oilnew oil3、cleanandreplacewithnew sheave is block1bearingframeorinandout sleeve is damaged2、bearinghas1、repairorchange2、clean impurity and replace with new oil2、sheave is jammed1、adjustandfix2、checkandchangedamaged Groovebottomgauge(11/2Min.RforNew Max.RforMin.RforRepaired 20.1919.535.ionand1) Shippedthetravelingblocknakedy.Usethefourliftingeyes oftraveling beamtohang5.ionand1) Shippedthetravelingblocknake