版权说明:本文档由用户提供并上传,收益归属内容提供方,若内容存在侵权,请进行举报或认领
文档简介
1、 CardriveaxledesignIntroductionThestructureformofthemainreducerisbasedonthetypeofthegearandthewayoftheactivegearandthedrivengear.driveaxleDriveaxleinthetailendofthepowertransmissionsystem,itsbasicfunctionistoincreasethetorquecamebythedriveshaftortransmission,thereasonabledistributionofpowertotheleft
2、andrightdrivingwheels,andalsobearroleofroadandtheframeorbodybetweenverticalandlongitudinalforceandlateralforce.Thedriveaxleiscomposedofamainreducer,adifferential,awheeldrivedeviceandadriveaxlehousing.Reduceristheoriginalmotivationandindependentoftheworkingmachinebetweentheclosedtransmission,usedtore
3、ducespeedandincreasetorquetomeettheneedsofavarietyofworkingmachinery.Accordingtotransmissionformcanbedividedintothreedifferentforthegearreducer,wormreducerandplanetaryreducer;inaccordancewiththetransmissionoftheseriescanbedividedintosingleandmultistagespeedreducer;accordingtotransmissionlayoutsituat
4、ioncanbedividedforexpansion,shunttypeandcoaxialtypereducer.Gearreducertransmissionefficiencyandhighreliability,longservicelife,maintenanceissimple,andthereforethescopeofapplicationisverywide.mainreducerThemainreducergearhasthespiralbevelgeartype,thetypeofthedoublecurvedsurfacegeartype,thetypeofthecy
5、lindricalgearandthewormgearandsoon.Atpresent,themainreducergearoftheautomobiledriveaxleadoptsspiralbevelgear.Whentheloadishigh,theworkisstable,thenoiseissmall,andthecontactloadonthetoothsurfaceislow.Sotheuseofsinglebevelgears.2.1.2mainreducerdrive,drivenbevelgearsupportformThecardrivingaxledesign,so
6、theuseofcantileverinstallation.Theusingofthecantileverinstallation,ensurethatthegearstiffness,activegearshaftneckshouldbeincreased,sothatthedistancebetweenthetwobearingsthanthedistanceofthecantileverhighatleast2.5times.thedifferentialdesignCarintheexerciseofthesecurity,abouttwowheelsatthesametimethe
7、rolloverthejourneyisoftennotequal,aroundtwointhepressureisnotequal,andthetreadwearuneven,twowheelloadisunevenandcausethewheelrollingradiusdoesnotmatch;thewheelstouchthepavementconditionsaboutdifferent,exercisestheresistancerange,ontheonehandwillincreasetirewear,powerandfuelconsumption,ontheotherhand
8、willdiverttoodifficult,throughandhandlingstabilityisbad.Therefore,theleftandrightwheelsofthedriveaxleareprovidedwithawheeldifferentialmechanism.Differentialisadifferentialtransmissionmechanism,usedinthetwooutputshafttorquedistribution,andensuretwooutputshaftmayrotateatdifferentangularvelocities,toen
9、surethedrivingwheelsinvariouskindsofsportsundertheconditionofpowertransmission,toavoidslippingbetweenthetireandtheground.Differentialaccordingtoitsstructuralcharacteristicscanbedividedintogeartype,convexwheel,wormwheeltypeandteethembeddedinavarietyofforms,suchasfreewheel.halfshaftForsemiaxisdiameter
10、notlessthanthediameteroftherod,theendpartoftheprocessingdoneslightlythicker,andappropriatetoreducespendinglessofthekeywaydepth,thetoothnumbermustbeacorrespondingincreasein,usuallytake10teeth(carhalfaxle)to18teeth(truckhalfaxle).Thefailuremodeofthehalfshaftisbasicallytoofatiguefailure.Therodpartofthe
11、axleshaftoftheheavydutytruckisthicker,theouterendflangeisrelativelylarge,andthetwoendsoftheshaftcanbeusedasthehalfshaftstructurewithconnectionwhennolargerforgingequipmentisadopted,andtheprocessissimplifiedbytakingthesameparameters.Inthemodernautomobilehalfshaft,theisusedquitewidely,butalsohasthestru
12、ctureformoftherectangleorthetrapezoidal.Shaftisoneofthemainpartsofthemachine,andallofthetransmissionpartsofrotarymotionmustbeinstalledontheaxistocarryoutthemovementandpowertransmission.Sothemainfunctionoftheshaftistosupporttherotatingpartsandthetransmissionofmotionandpower.Accordingtothedifferentloa
13、dbearing,theshaftcanbedividedintoshaft,mandrelandshaftofthethirdclass,therelayunderbendingmomentandbearingtorquebecomestheshaft.Thistypeofshaftinthemachineinthemostcommon,onlytowithstandthebendingmomentanddoesnotbearthetorqueamandrel,themandrelisdividedintorotationandfixedmandrelmandreltwo.Shaftwhic
14、hisonlysubjectedtotorqueanddoesnotbearthebendingmomentbecomesthedriveshaft.thebridgeshellandthebridgeshellaccessoriesdesignThemainfunctionofthedriveaxlehousingistosupportthequalityofthevehicle,andisaffectedbytheroadsurfacereactionforceandtorquetransmittedbythewheel,andthesuspensionispassedtothebody.
15、Thedriveshaftshellisaforcetransmittingmemberandthecarrier,sotheaxlehousingshouldmeetthefollowingrequirements:withsufficientstrengthandstiffness,toensurethatthereducergearmeshisnormalanddoesnotcauseadditionalbendingstress.underthepremiseofensuringsufficientrigidity,asfaraspossibletoreducethecartoimpr
16、ovetheridecomfort.toensuresufficientgroundclearance.thestructurecraftisgood,thecostislow.Thebridgeshellisacrossbeam,thepivotpointislocatedinthecenterofthetire,theloadfunctioninthesteelplatespringseat,theaveragetruckisusedtoimprovetheoverallcarryingcapacityofthetruck,thedistancebetweenthepivotpointof
17、thetwinshaftiscalculatedaccordingtothedistancebetweenthetwo.Themaximumstressofthedriveaxlehousingoccursnearthesteelplatespring.Theforcethatcausesthebendingmomentofthebridgeshellis:thecarryingcapacityoftheverticalloadG2,thetractionforceFanditsreactiontorqueM.AndcarshiftwhenthetirelateralforceY2extern
18、alforceinthedriveaxlehousing,inordertosimplifythecalculation,justneversideslipBRDFismovinginastraightlinecalculated,andintermsofsafetycoefficientdueconsideration.Thebendingstressofthemalleablecastironbridgeshouldnotexceed300mA2.Thebendingstressshouldnotexceed500m2onthehalfshaftbushingandwheelaxleofm
19、ediumcarbonalloysteel,andtheshearstressshouldnotexceed250N/mmA2.Combinestheactualsituationofthevehicle,consideringtheoverallexpansionformingweldingaxle,sothematerialtoconsiderductility.Wechoose16Mn.6summaryThroughthisdesign,itisnowtodesignaproduct,onlytofeelthattheirknowledgeisfarfromenough.Thereisa
20、saying:itisnevertoolatetolearn.Thatsabitofapoint!Ismyteacher,allmyknowledgetolearn!Throughthisdesign,theabilitytocheckthemanualhasbeengreatlyimproved.Now,throughtheguidanceofteachers,throughtheirownpractice,youcannowgotothelibrarytochecktheinformation,butalsotolookatwhataspectsoftheinformation,theps
21、ychologicalisveryclear,notsomuchasbefore.Inotherareasalsohavealotofharvest,thisgraduationdesignmakesmedevelopameticulousworkmethod.Beforedoinghomeworkalwaysgivealickandapromise,didnthaveabitofpatience,sittinginthestoolisnotanundertheheart,alwayswithafickleattitudetotreattheirownthing,now,Icanverycal
22、m,veryserioushasbeenabletocarryon.Thismaybetodothecoursedesignformetoleavethings,thiswillbeofgreatbenefittomelaterinthecommunity.Allinall,thisdesignhasmademealot!thankyou!轿车驱动桥设计1引言驱动桥处于动力传动系尾端,其基本功能是增加由传动轴或变速器传来的转矩,将动力合理分配给左、右驱动轮,且还承受作用路面和车架或车身之间的垂立、纵向力和横力。驱动桥由主减速器、差速器、车轮传动装置和驱动桥壳构成。2驱动桥驱动桥处于动力传动系尾
23、端,其基本功能是增加由传动轴或变速器传来的转矩,将动力合理分配给左、右驱动轮,且还承受作用路面和车架或车身之间的垂立、纵向力和横力。驱动桥由主减速器、差速器、车轮传动装置和驱动桥壳构成。减速器是原动机和工作机之间的独立的闭式传动装置,用来降低转速和增大转矩以满足各种工作机械的需要。按照传动形式不同可分为齿轮减速器,蜗杆减速器和行星减速器;按照传动的级数可分为单机和多级减速器;按照传动的布置形势又可分为展开式,分流式和同轴式减速器。齿轮减速器传动效率及可靠性高,工作寿命长,维护简便,因而适用范围很广。减速器的结构形式主减速器的结构形式是根据其齿轮的类型和主动齿轮与从动齿轮的安置方法与减速形式的不
24、同而异。主减速器的齿轮类型主减速器齿轮有弧齿锥齿轮类型,双曲面齿轮类型,圆柱齿轮类型和蜗轮蜗杆等形式。现今汽车驱动桥的主减速器齿轮基本采用螺旋锥齿轮。其在承受较高载荷时,工作够平稳,噪音较小,作用齿面上的接触负荷也低。所以运用单级锥齿轮。主减速器主动,从动锥齿轮的支承形式本此设计轿车驱动桥,所以运用悬臂式安装。采用悬臂式安装之时,保证齿轮的刚度,主动齿轴颈应加大,使二轴承之间的距离比悬臂的距离大至少2.5倍。3、差速器的设计汽车在安全行使过程中,左右俩车轮在同一时间所滚过的路程往往是不相等的,左右两轮胎内的气压不相等、胎面磨损不均匀、两车轮上的负荷不均匀而引起车轮滚动半径不符;左右两轮接触的路
25、面条件不同,行使阻力不等,一方面会加剧轮胎磨损、功率和燃料消耗,另一方面也会使转向过于困难,通过性和操纵稳定性变坏。因此,在驱动桥的左右车轮间都装有轮间差速器。差速器是个差速传动机构,用来在两输出轴间分配转矩,并保证两输出轴有可能以不同的角速度转动,用来保证各驱动轮在各种运动条件下的动力传递,避免轮胎与地面间打滑。差速器按其结构特征可分为齿轮式、凸轮式、蜗轮式和牙嵌自由轮式等多种形式。4.3半轴的结构设计及材料与热处理为使半轴的花键内径不小于杆部直径,常将加工花键的端部做得略粗些,并且适当地减小少花键槽的深度,花键齿数必须相应地增加,通常取10齿(轿车半轴)至18齿(载货汽车半轴)。半轴的破坏形式基本为扭转疲劳破坏。重型车半轴的杆部较粗,外端突缘比较大,当无较大锻造设备时可以采用两端均为花键联接的半轴结构,并且取相同花键参数来简化工艺。在现代的汽车半轴上,渐开线花键用得比较广,但也是有采用矩形或梯形花键的结构形式的。轴是组成机器的主要零件之一,一切做回转运动的传动零件,都必须安装在轴上才能进行运动及动力的传递。因此轴的主要功用是支撑回转零件及传递运动和动力。按照承受载荷的不同,轴可分为转轴,心轴和传动轴三类,工作中继承受弯矩又承受扭矩的成为转轴。这类轴在机器中最常见,只承受弯矩而不承受扭矩的成为心轴,心轴又分为转动心轴和固定心轴俩
温馨提示
- 1. 本站所有资源如无特殊说明,都需要本地电脑安装OFFICE2007和PDF阅读器。图纸软件为CAD,CAXA,PROE,UG,SolidWorks等.压缩文件请下载最新的WinRAR软件解压。
- 2. 本站的文档不包含任何第三方提供的附件图纸等,如果需要附件,请联系上传者。文件的所有权益归上传用户所有。
- 3. 本站RAR压缩包中若带图纸,网页内容里面会有图纸预览,若没有图纸预览就没有图纸。
- 4. 未经权益所有人同意不得将文件中的内容挪作商业或盈利用途。
- 5. 人人文库网仅提供信息存储空间,仅对用户上传内容的表现方式做保护处理,对用户上传分享的文档内容本身不做任何修改或编辑,并不能对任何下载内容负责。
- 6. 下载文件中如有侵权或不适当内容,请与我们联系,我们立即纠正。
- 7. 本站不保证下载资源的准确性、安全性和完整性, 同时也不承担用户因使用这些下载资源对自己和他人造成任何形式的伤害或损失。
最新文档
- 2025-2026学年河南省开封市九年级(上)期中历史试卷(含答案)
- 2025-2026学年八年级英语上册期中复习(Unit1-4语法)
- 光伏发电厂培训课件
- 自检互检制度培训
- 翻译古诗题库及答案
- 二建年真题及答案
- 《公务员法》考试题库500题(含答案)
- 《茶艺与茶文化》 专业基础知识考试题库(含答案)
- 小学五年级语文上册语文园地中难点突破案例分析课件
- 【初中 物理】二力平衡课件-2025-2026学年人教版物理八年级下册
- 2025年度透析中心护士长工作总结汇报
- 拜师礼现场课件
- 2025年秋人教版(2024)初中美术七年级上册期末知识点复习卷及答案
- 2025年高校行政面试题及答案
- 调车服务合同范本
- 2026年计算机四级(Linux工程师实务)考试题及答案
- 2025年新《中国传统文化》考试复习题(附答案)
- 行车搬迁改造协议书
- 辽宁省辽西重点高中2025-2026学年高一上学期11月期中考试数学试题(原卷版)
- 甘肃省庆阳市七区2024-2025学年高一上学期期末联考语文试题
- 人教版小升初考试数学试卷(含解析)重庆市渝北区鲁能巴蜀小学2025年
评论
0/150
提交评论