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1、DMAIC STANDARD WORK TEMPLATEDEFINEMEASUREANALYZEIMPROVECONTROL12345砧钵梦岩蠢劫谴骗腰拂锯竣债捌凉睦舆澎暑泳狂甲厅祈磷铭镇卸喀悼律仇Six Sigma Project Template六西格玛报告模板Six Sigma Project Template六西格玛报告模板DMAIC STANDARD WORK TEMPLATEDEPlease use this DMAIC Standard Work Template to help guide you in preparing a presentation that summari
2、zes the key team based activities that drive both revolutionary and evolutionary improvement.Feel free to contact any of the following members of the Product Integrity Group listed on this board for help.DEFINEMEASUREANALYZEIMPROVECONTROL12345选迢疏漫丑判快畸浅振显浚鸭磊酥漾翁豌狠碘次应季阎伟突梅不柔材金佳Six Sigma Project Templat
3、e六西格玛报告模板Six Sigma Project Template六西格玛报告模板Please use this DMAIC StandardThe DMAIC Model Guideline for Process ImprovementDevelop Business case for project.Identify OwnerDefine MandateSelect Team & Team Leader Set Team NormsDetermine Customer and Business needsDefine critical Input, Process and Outp
4、ut measuresDefine Process Start & EndDefine Process Inputs & OutputsDetermine Customer RequirementsMap “As Is” ProcessBenchmark as NeededEstablish MFA data collection methodEstablish QCPC data collection methodEstablish SPC data collection methodGather DataPerform Root Cause Analysis on problems.Dev
5、elop / select alternative solutionsMap “To Be” ProcessDevelop Action PlanManagement Review Pilot changes and validate improvementImplement Improvements / Mistake Proofing DevicesUpdate Standard WorkImplement Key CharacteristicsMonitor Metrics (Process KCs & Customer) to Verify ImprovementDocument sa
6、vingsShare Lessons LearnedID potential future projects.Establish direction and accountability.Understand current process.Baseline Process PerformanceUnderstand Process OpportunitiesDefineMeasureAnalyzeImproveControlAnalyze current costs / potential savingsPerform Waste analysis on “As Is” process.Un
7、derstand process variationUnderstand process performancePilot and Validation of ImprovementsStandardized Improvements哼路酵碎绞优荆茂射倔府腰垢绑悼悲询弄茁州桌腺革渭黔釜期揩严专蚂取Six Sigma Project Template六西格玛报告模板Six Sigma Project Template六西格玛报告模板The DMAIC Model Guideline for TEAM BASED DMAIC PROCESS1. Define2. Measure3. Analyze
8、4. ImproveRoot Cause AnalysisWhy?Why?Why?RepeatableEffectiveEfficientStandard Work5. ControlMistake ProofMap information/process flowsProcess ManagementSelect OpportunityDevelop Team MandateCollect dataSPC, QCPC & MFA厘懦媚豆湾玉径吻勉虎殆欠紊幌眶冻烷肺恢械助撅逃唾套如内油到力赤荫Six Sigma Project Template六西格玛报告模板Six Sigma Project
9、 Template六西格玛报告模板 TEAM BASED DMAIC PROCESS1. DeDisplay Process Improvement Status Develop a visual method to display the overall ACE Process Improvement activity within the work group. Recommended format based on the DMAIC modelFor each activity, give status on progress within each of the 5 areas: D
10、efine, Measure, Analyze, Improve and Control. MeasureAnalyzeImproveControlDefine柒地被戴驭悲氰亩肃戊蝗尸义君垫醇承唬蜡剖箩烟奇幽洗咳鸳骗啊探窄媳Six Sigma Project Template六西格玛报告模板Six Sigma Project Template六西格玛报告模板Display Process Improvement StType PROJECT TITLE hereDEFINEMEASUREANALYZEIMPROVECONTROL12345Type Date herePut a picture
11、of the parthere (if applicable)漂养醛普领缎睛渠纲摸佣痪纬茨英奉学磋兰堤喝哨捉鸽熬痒喜嚎已啡妆是Six Sigma Project Template六西格玛报告模板Six Sigma Project Template六西格玛报告模板Type PROJECT TITLE hereDEFINEMDMAIC Project SummaryDefine, Measure, Analyze, Improve and ControlDefineImproveAnalyzeMeasureControlDefine key metric trying to improveDefi
12、ne team playersDefine key process steps (flowchart)Define key measures (i.e., Key Characteristics)Describe the type of data that was collected at this step in the projectDescribe characteristics of the data collectionDescribe the measurement system used to collect the dataDescribe the analysis tools
13、 & techniques used by the team at this point (RRCA, Fishbone analysis, etc.)Summarize the Teams conclusions (i.e., capability too low, accuracy off location, yield too low, cycle time too high, etc.)Summarize the both process and product improvement ideas brainstormed at this step in the DMAIC proce
14、ssDescribe some of the improvement tools used such as DOE, Waste Elimination, PFMEA, etc.Summarize the types of Mistake-Proofing controls used to control the variation over the long termDescribe any B/P changes, SPC Key Characteristics added, and Control Plans institutedDEFINEMEASUREANALYZEIMPROVECO
15、NTROL12345阉瘦攫太淹蘸蝶葱烩乃蛮矛抗售势面亦盲瞧圈转慨靖囤吴氢拎酋终躬法律Six Sigma Project Template六西格玛报告模板Six Sigma Project Template六西格玛报告模板DMAIC Project SummaryDefine, DEFINEMEASUREANALYZEIMPROVECONTROL12345ProblemDescribe here briefly the project PROBLEM侦定叭这巩况欺陇尘印钎草晃鲸灼候紊松贤蹦钠逐惨冯评铸官孵脱嫌彬填Six Sigma Project Template六西格玛报告模板Six Sigm
16、a Project Template六西格玛报告模板DEFINEMEASUREANALYZEIMPROVECONDEFINEMEASUREANALYZEIMPROVECONTROL12345ObjectiveDescribe here briefly the project OBJECTIVE.You may show the top level metric chart herethat your team is trying to improve. What is the Team attempting to accomplish?壤始诊趋垄吞柔忌准咀饭鞭嘘怎村搂味总树驯枉玛码捅哥玲楔孤件
17、炉蔗墟Six Sigma Project Template六西格玛报告模板Six Sigma Project Template六西格玛报告模板DEFINEMEASUREANALYZEIMPROVECONDEFINEMEASUREANALYZEIMPROVECONTROL12345Project MandateOn this page put a copy of the Team Mandate thatis supported by management. Examples areCQE Project Contract Sheets, Passport JobTickets, and Sup
18、plier Investigation forms.腑减筹昆盅庞题羡赶畸瞳蟹确巴屏呼参究帐娥忱坞嗡染脆但暴公姬火续泌Six Sigma Project Template六西格玛报告模板Six Sigma Project Template六西格玛报告模板DEFINEMEASUREANALYZEIMPROVECONDEFINEMEASUREANALYZEIMPROVECONTROL12345Part FunctionDescribe here briefly the FUNCTION of the part if applicable using a bullet chart. Also incl
19、ude a picture of the unit. 右诞栅冠恍牟炒晴蛔霓潞砂归嘶讼杰谁钟郡蜒陈体尝性榨固涧沮狱员军贞Six Sigma Project Template六西格玛报告模板Six Sigma Project Template六西格玛报告模板DEFINEMEASUREANALYZEIMPROVECONDEFINEMEASUREANALYZEIMPROVECONTROL12345TeamQuality Engineers nameManufacturing Engineers nameDesign Engineers namePurchasing Buyers nameSupplie
20、r Contacts nameCustomer Contacts nameetc.List below the names of the TEAM members and their corresponding functions: 胚棠宿桅鲁压懈福插嗣浑贯败具箩攻冲闺陈迷帜港果匹鲜闯咨羚愧睛华汝Six Sigma Project Template六西格玛报告模板Six Sigma Project Template六西格玛报告模板DEFINEMEASUREANALYZEIMPROVECONDEFINEMEASUREANALYZEIMPROVECONTROL12345MEASUREShow a
21、picture of the part feature that you are measuring.Describe the measurement system employed to gather the data.Show examples of the data gathered from the process you are trying to improve.Show an example of the data collection sheet filled in or an Excel spreadsheet of the data.厄柠攻竟汀篇器驳汁拒候悔瘟是掂东厉贫鸟惑
22、她屠霉丙葬傅冉沤启孵窥处Six Sigma Project Template六西格玛报告模板Six Sigma Project Template六西格玛报告模板DEFINEMEASUREANALYZEIMPROVECONANALYZEDEFINEMEASUREANALYZEIMPROVECONTROL12345List on this page charts of the measurements such as the following:Histograms (include Cp, Cpk, Pp, Ppk for variable data)Run or Control Charts
23、to see trends and patternsPareto Diagrams that illustrate top turnbacks and/or defects to go afterStatistical tests for accuracy or precision parametersetc.Minitab Analysis Example敦痴皿饥榜揖哪闭涡墓抛拖故茎羊汇轮晰壮充搐膏愿哥骑爪蜡凶奄鸡呕樊Six Sigma Project Template六西格玛报告模板Six Sigma Project Template六西格玛报告模板ANALYZEDEFINEMEASURE
24、ANALYZEIMPIMPROVEList bullets of each improvement idea being explored by the teamList bullets of each improvement idea completed by the teamList bullets of improvement ideas currently in the process of being implemented with a statusShow illustrations of the tools used to drive improvement. For exam
25、ple:Fishbone Diagram analysisDesign of ExperimentsProcess Failure Mode Effects Analysisetc.DEFINEMEASUREANALYZEIMPROVECONTROL12345壮捞篓怎乘侣坡萎偿饮嘘徊池长断阴竖弹砚滇镶三贩劫溪碍肝傻缘矿最唾Six Sigma Project Template六西格玛报告模板Six Sigma Project Template六西格玛报告模板IMPROVEList bullets of each imCONTROLDEFINEMEASUREANALYZEIMPROVECONTROL12345Describe the Mistake-Proofing devices implemented into the process designed to control the variation, such as:LEVEL I: P
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