注塑模具使用手册

模具使用手册USER’SMANUAL客户模号MOLDNO.产品名称PARTNAME产品编号PARTNO.模号MOLDNO.目录CONTENTTOC\o"1-5"\h\z模具资料(MOLDINFORMATION)2模具使用说明(OPERATIONINSTRUCTION)3-9模具维护保养(MAINTENANCEINSTRUCTION)10-12注塑工艺参考卡(MOLDINGTECHNICSHEET)13-14附件/备用清单(ACCESSORIESLIST)15模具检验单(QAINSPECTIONREPORT)16-17用户意见反馈书(CLIENT‘SCOMMENTANDSUGGESTION)18附件(ACCESSORIES)模具结构简图(MOLDSTRUCTURE)19上模运水示意图(COOLINGDIAGRAMOFCAVITYSIDE)20下模运水示意图(COOLINGDIAGRAMOFCORESIDE)21_.模具资料MOLDINFORMATION模号Moldno.每啤件数Numberofcavity每啤重量：Shotweight水口流道重量：Runnerandsprueweight胶料Plasticmaterial收缩率Shrinkage:上模钢材：Cavitysteel下模钢材Coresteel模具尺寸：Molddimension:widthmmxheight_mmxthicknessmm.模具重量Moldweight:kg最少开模行程Minimumdaylight:mm顶针板行程Ejectorstroke:mm唧嘴偏左/偏右/中心Sprueoffset：mm法兰直径Locatingriisgdiameter：0mm高度Height:mm唧嘴球面半径和孔径Spruebushing:Sphrmm0mm码模Moldmountingmethod:凸边宽度Flangewidthmm坑深Clampingslotdepthmmx高heightmm.mm丝:孔Screwholes0x中心距Distancebetweencenters吊模孔喉嘴配机型Eyebolt:Waterconnection:Suitablemachinesize：.mm二.模具使用说明THEOPERATIONOFMOLD注塑机要求InjectionMachineSpec)注塑机InjectionMachine机型(TypeofMachine)TK啤机：客户啤机：法兰直径Locatingringdia中唧咀SprueSR唧咀孔Sprue中SR中炮咀伸入量Nozzlemovementdistance顶棍孔直径Ejectordia顶出行程Ejectorstroke2.模具的结构特点MOLDSTRUCTURE流道类型RunnerMethod口冷流道Cold□热流道Hot热流道品牌Hottrademark□DME□YUDO□MoldMaster□HASCO其它other:二.模具使用说明THEOPERATIONOFMOLD水口类型GateMethod口直接入水Direct口潜水Submarinegate口针点Pinpoint口侧水Sidegate□封针ValveGate口细水转侧Pinpointtransfersidegate模具类型Typeofmoldbase口二板模2plate（□倒装Reverse）口三板模3plate模胚/钢材Moldbase/Material上模板Cavityplate:下模板Coreplate:模胚品牌Moldbasetrademark□LKM口其他Other钢材/硬度Material/Hardness上模Cavity:/HRC下模Core:/HRC镶件Insert:/HRC行位Slide:/HRCTHEOPERATIONOFMOLD倒扣处理UndercutTreatment口斜边Anglepin口气/油压Air/oil口弹前模FloatingCAV.口斜顶Lifter顶出Ejector□圆顶针Ejectorpin□扁顶针Bladeejector□司简Sleeveejector□斜顶Lifter□直顶Ejectorbar□推方Stripperbar□推板Stripperplate□推圈Stripperring□气拍Airvalve取产品方法ProductsEjection□自动落下Gravitydrop□手取Manual机械手Automaticeject取水口方法Runnerejection□自动落下Gravitydrop□手取Manual机械手AutomaticejectTHEOPERATIONOFMOLD运水Cooling□水Water□温水Hotwater□油Hotoil喉牙Threadstandard英制BSP美制NPT顶针板复位方式ReturnMethod□弹簧Spring□剑仔Earlyejector□油压Hydraulic□强制Compel热咀封针打开；Hotdropvalvepinopening热咀封针关闭；Hotdropvalvepinclosing合模Moldclosing射胶；InjectionM.冷却；CoolingN.入气；GasInjection取件.TakingpartTHEOPERATIONOFMOLD3.模具的动作要点Moldactionsequence开模；Moldopening油唧抽CAVITY(上模)；Slideextractedbyhydrauliccylinder(cavity)油唧抽哥CORE(下模)；Slideextractedbyhydrauliccylinder(core)油唧回CAVITY(上模)；Slidereturnedbyhydrauliccylinder(cavity)油唧回CORE(下模)；Slidereturnsbyhydrauliccylinder(core)顶出(顶针顶出)；Ejection热咀封针打开；Hotdropvalvepinopening热咀封针关闭；Hotdropvalvepinclosing合模Moldclosing射胶；InjectionM.冷却；CoolingN.入气；GasInjection取件.Takingpart二.模具使用说明THEOPERATIONOFMOLD开模动作注意Moldopeningnotice：1、口前模行位（油唧，气缸）需抽开到位后，才能开模；Thecavityslideopenedpriortothemoldopen；2、口前模（）组行位，有动作先后次序的要求：先（）抽开，后（）抽开；最后（）抽开；（）Cavityslides’actionorder:thefirst（）open,then（）open;atlast（）open；3、□此模分（）次开模；开模次序见模具结构简图；Moldopeningsequenceswereshowninthedrawingofmoldstructure。顶出动作注意Ejectionnotice:1、口后模行位（斜边，油唧，气缸）需抽开到位后，才能开始顶出；Coreslideopenedpriortotheejection2、口后模（）组行位，有动作先后次序的要求：先（）抽开，后（）抽开；最后（）抽开；Coreslides’actionorder:thefirst（）open;then（）open;atlast（）open3、□此模采用二次顶出机构，先（）顶出；后（）顶出。Twostepejectiononthismold,thefirst（）ejection;then（）ejection4、□此模有加速顶出机构；先（）顶出；后（）加速顶出。Thereisaccelerateejectioninthemold;first（）ejection;then（）ejectionTHEOPERATIONOFMOLD合模动作注意moldclosednotice:1、口合模前，顶针板必须完全复位；Beforemoldclosed,ejectionplatemustbereturnedcompletely2、口顶针板完全复位后，后模行位才能开始复位；Ejectionplatereturncompletelypriortothecoreslides3、口后模行位（油唧，汽缸）复位到位后，才能开始合模；Coreslidesreturncompletelypriortothemoldclosedaction4、口后模有（）组行位，在复位时，有动作次序要求：先（）复位，后（）复位；最后（）复位；Coreslidesactionorder:thefirst（）return;then（）return;atlast（）retuen5、行位复位动作：口在合模前完成；口在合模后进行；Cavityslidesaction:beforemoldclosedaftermoldclosed6、口前模（）组行位，在复位时，有动作次序要求洗（）复位，后（）复位；最后（）复位；Theorderofcavityslidesreturn:thefirst（）return,then（）return;atlast（）return;三.模具维护保养

OperationandMaintenanceA.使用模具注意事项Operationnotice：1、检查注塑机的各项技术参数设定是否正常；Checkthemoldingparametersweresetproperly.2、装模前将注塑台（炮筒）后退；Retracttheinjectionunitbeforemoldmounting.3、调整注塑机动定模板间间距，使其大于模厚；Adjustthedistancebetweentheplatens:Itmustbelargerthanthemoldthickness4、按模具上向上标志“f”所示，吊起模具放入动定模板之间，使模具的法兰先导入注塑机定模板上的定位孔中，再闭合机板，使模具紧贴于两机板之间。Liftthemoldwitharrowsign"j”upwardandsetitbetweentheplatens.Insertthelocatingringintocenterholeofthefixedplaten.5、模具侧边同机板侧边平行，用压板及螺丝固定模具于注塑机动定模板上。Beforeclampingthemoldontobothplatens,ensurethatthemoldisnottiltedsideway.6、锁模块后，进行开模、合模、试合模力，逐步调整锁模位置，逐渐升高锁模力并使连杆能够伸直。严禁在闭模状态下增大锁模力，以免损坏模具。AlwayscheckthatP/Lstrapsareremovedbeforeopeningthemold.Checktheclampingpressurebyopeningandclosingthemold,increasetheplatendaylightslowlytillthelinkrodsfullyextend.Neverincreaseclampingpressurewhilemoldisclosed,elsemoldingmachinewillbeseverelydamaged.三.模具维护保养OperationandMaintenancea）依《模具资料》调节注塑机顶出杆行程，使其恰当顶出产品。Adjusttheejectorstrokeaccordingto“MoldDateSheet”andmakesurethepartscanbeejectedproperly.b）依运水示意图连接运水。Connectthecoolingsystemasshowninthecoolingdiagramc）依《工艺参数卡》为参照进行调机，直至啤出合格产品。Adjustthemachinesettingswithreferenceto“MoldingParameter"tillqualitypartsareobtained.7、模具是热唧嘴的，要专业人员来驳线并检查温控箱等是否运行正常。Ifhotsprueareused.Operationofthetemperaturecontrolmustbechecked.B.维护保养1、落模前，对照末件检查模具；Comparewiththelastshotandinspectthemoldthroughlybeforedismounting.2、进行模具的外观检查保养；Inspectthemold’sexternalappearanceandcarryoutmaintenance:清除模具外表面、分模面、型腔表面、导柱表面、顶针底面上的油污杂物，粉尘及锈斑；Cleanupoilstains,dirtsandrustsontheexternalsurfaces,partingsurfacesandcavitysurfaces,guidepinsandejectorpins.严禁用任何硬物，特别是金属物清理模腔杂物；Neverusehardobjectstobrushorscrapthemoldcavities；3、清理模具冷却水道，使其畅通，且无积水在内；Purgethewaterchannelstofreethemfromwaterandblockage；三.模具维护保养

OperationandMaintenance4、进行模具的润滑检查；对模具的相对滑动部分添加润滑油。Greaseandlubricateallslidingsurfaces5、进行模具结构件的检查；Checkthemoldstructure.检查模具的活动部分在动作时是否存在异常响声各滑动部分运动是否灵活，动作时有无振动及卡死；Checkforabnormalnoiseduringmovement,ensureslidingactionaresmooth.Thereshouldbenovibrationandjamming.检查导柱、导套、顶针、滑块等有无严重磨损现象，模具的光、薄、细部位有无缺损、开裂、变形等；检查型腔表面及型芯有无刮花现象，缺陷有无增多，顶针和其它部位有无折断现象；Checkfordamages,cracks,deformationsetc.inpolishedareas,thinordelicateparts.Checkandreportanyscratchesonthesurfacesofcavitiesandcores,anynewdefects,anybrokenejectorpinsanddelicateparts.6、模具清擦干净，型腔表面喷涂防锈剂或防锈油脂，合模，收紧锁模片，落模，摆放在指定位置；Cleanupthemold,rust-proofthecavityandcoresurfacesbeforeclosingthemold.TightentheP/Lstrapsanddismountthemold.Storeasinstructed.

四.注塑工艺参考卡MOLDINGTECHNICSHEET试模报告模具编号：试模啤机：试模日期：啤塑条件第3次试模时存在问题建议胶料/颜色料斗温度（oC）烧咀温度（oC）一炉温度二炉温度三炉温度尾炉温度前模温度后模温度热水口温度射胶压一射胶压二射胶压三射胶压四保压一此模是属：正常啤塑（满足生产时）口非正常啤塑时（啤样办）口参加人员：模具工程师：制作组长：模具设计师：保压二保压三射胶一速射胶二速模温测量：射胶三速射胶四速射胶五速保压速进料量（mm）切换位置一（mm）切换位置二（mm）热咀热流道切换位置三（mm）切换位置四（mm）保压切换位置一（mm）背压试模中途故障/上落模维修记录□中途故障落障抢修后可试出□中途故障要另行排期再试倒索（mm）回料转速（rpm）射胶时间(S)□其它事故冷却时间(S)简述：周期时间(S)记录人：(试模组)模厚(mm)—审核:锁模力(TON)顶出行程(mm)手册内容四・注塑工艺参考卡MOLDINGTECHNICSHEET

MOLDTRIALRECORDMoldNo:Injectionmachine:Date:MoldingConditionTimesDescriptionofProblemOccurringSuggestEngineeringResins/ColorHopperTemperature(°C)TemperatureofOvenNozzle(°C)TemperatureofOven1(C)TemperatureofOven2(C)TemperatureofOven3(C)TemperatureofBackOven(C)FixingPlatenTemperature(C)MovingPlatenTemperature(C)TemperatureofHotRunner(C)InjectionPressure1InjectionPressure2InjectionPressure3InjectionPressure4ReservingPressure1ApplicationoftheMold:NormalMolding(Forproduction)□ReservingPressure2ReservingPressure3Participants:MoldEngineer:Leader:"oolingMadeInjectionRate1InjectionRate2iviim•—>kJuigiikJi■MeasuringofMoldTemperature:InjectionRate3InjectionRate4InjectionRate5RateofPressureReservingInjectionStroke(mm)SwitchingPosition1(mm)SwitchingPosition2(mm)HotNozzleRunnerlessSwitchingPosition3(mm)SwitchingPosition4(mm)SwitchingPosition1orPressureReserving(mm)BackingPressureTroubleOccurringDuringMolding/MaintenanceRecordsMoldingAfterFinishingRepairingMoldinginOthertimeOthersRemarks:PreparedBy:(MoldingGroup)Approval:ShrinkingBack(mm)ReturningScrewspeed(RPN)InjectionTime(s)CoolingTime(s)TotalCycleTime(s)MoldThickness(mm)ClampingForce(TON)EjectorStroke(mm)

五.附件/备用清单

AccessoriesandSparePartsList模号：成品名称：核点人：moldno:partname:packedandcheckedby:附件accessories备件sparepartsBOM号BOMitem:名称descripti-on数量Qty材料/供应商material/supplier尺寸/目录编号size/catalogueno1）附件是不安装于模具上，但要连同模具交付客户的部件、工具、器材。Accessoriesarepartsthatwerenotinstalledonthemold,butwereshippedtogetherforfutureuse.Examples:electrodes,interchangeableinsertsorcores,fixtures,tools,equipmentsuchastemperaturecontrollers,etc.2）备用件是已安装于模具上，现把所示额外数量交付客户以备随时维修用。Spareparts:Partswerealreadyinstalledonthemold,butextraquantitieswereincludedforemergencymaintenanceuse.3）在此清单示出但无数量者为易损件，不连模具交客户但建议客户适量存货备用。Partsshownonthelistbutwithoutquantityarejustrecommendedstockitemsformaintenance,theyarenotincludedinthisshipment.六.模具检验单FINALINSPECTIONREPORT一、模具结构检验：Visualinspection:1、具外形尺寸，法兰直径，唧咀孔及球面半径，顶出孔位置和大小符合要求；Sizeofmoldsuitabletotheinjectionmachine.2、顶针，螺丝，水咀，胶圈规格正确；Ejectorpin,screw,plug,o-ring,etc.,allofstandardpartsareproper.3、行位已装有限位保护；Sli