净油机控制系统说明书-

GeschäftsbereichMechanischeTrenntechnikWestfaliaSeparatorMineraloilSystemsGmbHOperatinginstructionsWestfaliaSeparatorMineraloilSystemsGmbH313.1Fig.12TheD10controlunitisintegratedintothecontrolcabinetdoor.Theoperatinginterfaceconsistsof:1SoftkeysF1-F4(dependingonthecurrentdisplay2Display(textdisplaykeys3System4Functionkeys(whentheEditkeyhasbeenpressed,numericalvaluescanbeentered.5Statusandfaultindicator6Operatingmodeselector(start/stopofCPU32WestfaliaSeparatorMineraloilSystemsGmbHThefunctionkeyshaveaglobalfunction:Theactionswhichcanbetriggeredareindependentofthetextonthedisplay.TheyeachincorporateanLEDwhichprovidesinformationonthestateoftherespectivefunction.WestfaliaSeparatorMineraloilSystemsGmbH3334WestfaliaSeparatorMineraloilSystemsGmbHNumericalinpute.g.forpasswordsorsetpointchangesisbymeansofthefunctionkeys.Fig.13Thecorrespondingvalue(1canbeseenontherightabovetherespectivefunctionkeys.Note:IfbymistakeyoufailedtoproperlyactuatetheEditkeywhenenteringparameters,thefunctionoftherespectivefunctionkeyisactive.Youmaynowpossiblychangecurrentseparatoroperation.Actuatingthewrongkeyonemoretimebringsyoubacktotheinitialseparatorfunctioncondition.Ifentriesarepossibleinamenu,thismodecanbeidentifiedbytheflashingcursorinthedisplay.Editingvalues:•PressEditkey,theLEDintheEditkeylightsup.•Enterthenewvalueand/orthepasswordusingthefunctionkeys.•CompleteyourentrybypressingtheEnterkey.3.2SwitchingonthecontrolunitC7-613Firmw.:V1.01Bootl.:V1.01>Startup<Fig.14Whenyouswitchonthecontrolunit,thescreencontentshownontheleftisfirstdisplayed.$002transfer>DownloadingUser-<>Data<Fig.15AnyrequireddataarereadinfromtheMicroMemoryCard(MMC.WestfaliaSeparatorMineraloilSystemspleasepress>>ENTER<<Fig.16Thentheunitstartsupwiththedisplayshownontheleft.Start-uptakesabout3minutes.•PresstheEnterkey.•USER|ADJUSTM.||SERVICE|||D10Fig.17Themainmenuisdisplayed.Fromthismainmenu,theindividualmenuscanbecalledupaccordingtochapter3.4"Menuoverview".Note:Toavoidlongstart-uptimes,theD10controlunitshouldbesuppliedwithpowereveniftheseparatorisnotused.3.3PasswordprotectionCertainentriesandfunctionsarepossibleonlyafterenteringapassword.•Company-relatedbasicsettings–Passwordlevel1•Service–Passwordlevel2•Read-outofCPUdata–Passwordlevel3Youwillberequestedtoentertherequiredpasswordinawindow.Note:ThepasswordisavailablefromWestfaliaSeparatoruponrequest.Passwordlogin:Level:0Password:Fig.18Proceedasfollowswhenbeingpromptedtoenterthepassword:•PresstheEditkey.–TheLEDintheEditkeygoeson.•Enterthepasswordusingthefunctionkeys.Passwordlogin:Level:1Password:Fig.19•PresstheEnterkey.Thepasswordisaccepted.–Theprogramjumpstopasswordlevel1.•PresstheEnterkeyonemoretime.–Theprogramreturnstotheprecedingmenu.•Pressthearrowkeyandthefirstpassword-protectedmenuiscalledup.Ifnooperationisperformedwithintwominutes,theprogramautomaticallyreturnstoinputlevel0(logout.Thepasswordhastobere-enteredinordertousetheprogramagain.However,themenuwhichiscalledupatthattimeisnotprotected.Thismeansthatunauthorisedpersonsmaycarryoutchangesinthismenu.ToprotecttheD10controlunitfromunauthorisedaccess,youshouldgobackinthemenusuntilyoureachtheopenlyaccessiblemenusection.overview3.4MenuFig.20Fig.21Fig.22Fig.23Fig.24Fig.25Fig.263.6UsersettingsUSER|ADJUSTM.||SERVICE|||D10Fig.28WhenyouswitchontheD10controlunit,themainoverviewshownontheleftfirstappearsafteracknowledgingwiththeEnterkeyandstartingup.Tocalluptheusersettings,carryoutthefollowingsteps:•Callupthe"Useradjustments"menuusingtheF1key.PROG.|TIMER||SETTINGS|||INFOFig.29The"Useradjustments"overviewisdisplayed.•Callupthe"Programdata"menuusingtheF1key.Program:OperationStep:FeedopenProducttemp.:93°CSepar.time7200secFig.30Themainmenuisdisplayed.•ThemainmenucanbecalledupdirectlyfromanyothermenuusingtheHomekey.•Furtherprogramsettingscanbecalledupfromthemainmenu,usingthedownarrowkey.Septype:OSD-60Motorcurr.:40.5AStarttime:0secMode:SingleFig.31Thedescriptionsoftheindividualprogramsettingsareprovidedonthefollowingpages.Status:FeedpumpOperationStatus:SludgepumpOFFFig.32Status:SeparatorOperationStatus:HeaterreleaseON:Fig.33Partialejection:>OFF<Fig.34Thetimerlistsmakethreegroupsavailable:•Timer1•Timer2•UsertimersOnlythemenu"Usertimers"allowschangingsomeprocess-dependenttimervalueswithoutenteringapassword.Thetwoothergroupsshouldonlybemodifiedbyservicepersonnel.Attention:Changetimervaluesonlywhentimerispassive.Whenactive,thepre-settimewilltimeoutfirst,andthechangewillonlybecomevaliduponthenextactivation.Allsettimesrunbackwardfromtheenteredsetpointandactivatetheprogrammedfunctionafterthetimehaselapsed.Note:Usually,ausertimerneedstobechangedonlyiftheproductissubjecttovariationsinpollutionorifthedisplacementandfillingwaterpressurevaries(measurethelitrecapacityfromtimetotimeandcomparewiththespecificationsintheseparatorinstructionmanual,adapttimeifrequired.Whenswitchingtoseriesoperation,setthetransitiontimeoftimer11toaminimumvalueofapprox.70sec.ThisavoidsaPALalarmontheproductdischargesideofthesecondseparator.Whenstartingtheseparatorduringaslow-downphaseatthecorrespondingspeed,timer10canbesetto0forashorttimeinordertoreducethere-startingtime.Afterthis,ensurethatthefactorysettingvalueisenteredagain.Alltimeshavebeenpre-settothecorrespondingseparatortypeatthefactoryandareadaptedtolocalconditionsduringcommissioning.USER|ADJUSTM.||SERVICE|||D10Fig.39Tosettheusertimers,carryoutthefollowingsteps:•Callupthe"Useradjustments"menuusingtheF1key.PROG.|TIMER||SETTINGS|||INFOFig.40The"Useradjustments"overviewisdisplayed.•Callupthe"Usertimers"menuusingtheF2key.Note:Aletterappearsaheadoftherespectivevalueinthedisplayedtimer.Theselettershavethefollowingmeaning:•P:Setpoint(preset•A:ActualvalueOperatorTimerT20:SeparationP:7200secA:1234secFig.41Theindividualvaluescannowbecalleduponeaftertheotherbypressingthedownarrowkey.Changingthetimersetting:•PresstheEditkey.–TheLEDintheEditkeygoeson.•Enterthenewtimervalueusingthefunctionkeys.•PresstheEnterkey.Thenewvalueisaccepted.•Gotothenexttimervalueusingthearrowkeys.TimerMeaningSetpointActualvalueT20Separation7200sT01Displacement-UNITROLwithWMST02Filling-UNITROLwithWMST10Separatorstart-up600sT11Alarmbypass60smin.with2-stageoperationUSER|ADJUSTM.||SERVICE|||D10Fig.42Tosettheanalogueinputs,carryoutthefollowingsteps:•Callupthe"User"menuusingtheF1key.PROG.|TIMER||SETTINGS|||INFOFig.43Theoverviewforusersisdisplayed.•Callupthe"Settings"menuusingtheF3key.ANALOGIN|ANALOGOUT||COUNTER|||PID-COFig.44Theoverviewforthe"Settings"menuisdisplayed.•Callupthemenufor"Settingtheanalogueinputs"usingtheF1key.AI0:Motorcurrent1U36/710.5AEjectionmonitoringOffset:2.0AFig.45Theindividualvaluescannowbecalleduponeaftertheotherbypressingthedownarrowkey.Changingthesetting:•PresstheEditkey.TheLEDintheEditkeygoeson.•Enterthenewvalueusingthefunctionkeys.•PresstheEnterkey.Thenewvalueisaccepted.•Gotothenexttimervalueusingthearrowkeys.Note:Anexplanationonthesettingoftheanalogueinputscanbefoundonthefollowingpages.Ejectionmonitoring:AI0:Motorcurrent1U36/710.5AEjectionmonitoringOffset:2.0AFig.46InputFunctionTerminalValueAI0.0Motorcurrent1U36/710.5AmonitoringEjectionOffset2.0AWheninseparationoperation,startatotalejectionwiththestartkeyandobservetheejectioncurrentinthecorrespondingdisplay.Theejectioncurrentnormallyishigherthanthenominalcurrentintheseparatingprogram.Enterthedifferencebetweentheejectioncurrentandtheseparatingcurrent(e.g.2.0Aasoffsetvalue.Ejectionmonitoringisnotoperativewhen0.0Awasenteredasoffsetvalue.However,thisshouldbedoneinexceptionalcasesonly.Bowlspeeddisplay(option:AI1:Bowlspeed1U212+/13-6000rpmMax:8000rpm(optionFig.47InputFunctionTerminalEinstellwert6000rpmAI0.1Currentbowlspeed1U212+/13-Max.bowlspeed8000rpmAsanoption,thebowlspeedcanbeshownonthedisplay.Theseparatorandthecontrolcabinetmustbeequippedaccordinglyforthisfunction.Aspeedinitiatoronthemachineandatransmitterrelayinthecontrolcabinetarerequiredforthis.Inthemax.bowlspeedline,themaximumspeedaccordingtotheseparatormanualisenteredduringcommissioning.Thisactivatesthecorrespondingresolutionofspeedcalculation.AI2:ProductTemp.1X2.61/63/SC95°CMin:60°CMax:100°CFig.48InputFunctionTerminalEinstellwert95°C(203°FAI0.2Producttemperature1X2.61/63/SC85°C(185°FMin:Lowestlimitvalueforseparationtemperaturemonitoring105°C(221°FMax:HighestlimitvalueforseparationtemperaturemonitoringTheD10controlunitworkswithtwodifferenttemperaturemonitoringsystems.Themeasuringprincipledescribedhererequiresa4-20mAsignalandwasusedwiththeOSCtypesinthepast.Atemperaturerangefrom0to120degreesisavailablehere.Whenfallingbelowthemin.separationtemperature,startingtheseparationprogramisnotpossible.Observethecorrespondinginformationonthedisplay.WhenusingPT100sensors,thedisplaydescribedonthispagehasnofunction.PT100ProductTemp.1X2.78/7995°CMin:60°CMax:100°CFig.49InputFunctionTerminalSettingvaluePT100Producttemperature1X2.78/7995°C(203°FMin:85°C(185°FLowestlimitvalueforseparationtemperaturemonitoringMax:105°C(221°FHighestlimitvalueforseparationtemperaturemonitoringTheD10controlunithasadirectPT100inputwithatwo-wireconnection.Whenfallingbelowthemin.separationtemperature,startingtheseparationprogramisnotpossible.Observethecorrespondinginformationonthedisplay.Whenusingcombinedthermoelementswitha4-20mAoutput,thedisplaydescribedonthispagehasnofunction.PIDtemperaturecontrol(option:AI3:PIDController1X2.76/7795°CKp:250Tn:24Fig.50InputFunctionTerminalSettingvalueAI0.3PIDcontroller1X2.76/77TheD10controlunitisequippedwithasoftwarePIDcontrollerwhichallowscontrollingtheproducttemperatureinconnectionwithoptionalhardwarecomponents.ThePIDfunctionispre-selectedbypressingthePIDkey.PIDtemperaturecontrol(option:Temp.recordingPeak:120°CBowlmonitoringOffset:2.0AFig.51DisplayMeaningTemp.recordingThehighestoccurredtemperatureisrecordedforevaluatingoperatingconditions.BowlmonitoringTheclosingwaterpulsesforbowlclosingduringseparationischeckedbyacurrentmeasurement.3secondsbeforethewaterpulsethecurrentismeasuredautomaticallyandcomparedwiththevalueobtained3secondsafterthewaterpulse.Thealloweddifferenceisenteredinthedisplayasanoffsetvalue.Whentheoffsetvalueisexceeded,analarmmessageisgenerated.Theprocessvariablessuchasseparatorcurrentandproducttemperaturecanbetransmittedtoahigher-rankingcontrolsystemasa4-20mAsignal(provideanamplifierwithelectricalisolationfortransmission.Todisplaytheanalogueoutputs,carryoutthefollowingsteps:USER|ADJUSTM.||SERVICE|||D10Fig.52•Callupthe"Useradjustments"menuusingtheF1key.PROG.|TIMER||SETTINGS|||INFOFig.53The"Useradjustments"overviewisdisplayed.•Callupthe"Settings"menuusingtheF3key.ANALOGIN|ANALOGOUT||COUNTER|||PID-COFig.54Theoverviewforthe"Settings"menuisdisplayed.•Callupthemenufor"Displayofanalogueoutputs"usingtheF2key.A00.1:Motorcurrent1X2.93/94/SC1.9AA00.2:Temperature1X2.91/92/SC3.0AFig.55OutputFunctionTerminalSignalA00.1Motorcurrent(option1X2.93/94/SC4-20mAA00.2Temperature(option1X2.91/92/SC4-20mAUSER|ADJUSTM.||SERVICE|||D10Fig.56Tosetthecounters,carryoutthefollowingsteps:•Callupthe"Useradjustments"menuusingtheF1key.PROG.|TIMER||SETTINGS|||INFOFig.57The"Useradjustments"overviewisdisplayed.•Callupthe"Settings"menuusingtheF3key.ANALOGIN|ANALOGOUT||COUNTER|||PID-COFig.58Theoverviewforthe"Settings"menuisdisplayed.•Callupthemenufor"Settingthecounters"usingtheF3key.Z1:Flush.counterP:10A:4Fig.59Theindividualvaluescannowbecalleduponeaftertheotherbypressingthedownarrowkey.Changingthecounter:•PresstheEditkey.TheLEDintheEditkeygoeson.•Enterthenewvalueusingthefunctionkeys.•PresstheEnterkey.Thenewvalueisaccepted.•Gotothenexttimervalueusingthearrowkeys.Note:Anexplanationregardingtheindividualcounterscanbefoundonthefollowingpages.Flushingcounter:Z1:Flush.counterP:10A:4Fig.60CounterMeaningSetpoint(PActualvalue(AZ1Flushingejection10Thenumberoftotalejectionswhicharecarriedoutuntilanautomaticflushingejectionwithwateristobestartedisenteredintotheentryfield(P.Whenoperatingtheunitwithoutflushingcounter,setthecounterto"0".Theactualvalue(Aisreducedbyonepointuponeachcompletedtotalejection.Whenthevalue"0"hasbeenreached,thedesiredflushingejectioniscarriedoutafterthenexttotalejection.Note:Theflushingcounterwillonlyreacttocompletedtotalejections.Partialejectionswillnotbecounted.Ejectionmonitoringisnotactiveduringflushingejections.Partialejection:Z2:PartialejectionOnlyOSC/DtypesP:8A:2Fig.61CounterMeaningSetpoint(PActualvalue(AZ2PartialejectionofOSC/Dtypes8Whenthecontrolwatersystemismodifiedaccordingly,partialejectionprogramscanalsobeusedontheOSCandOSDseparatortypesifdesired.Thenumberofpartialejectionswhicharecarriedoutuntiladoubletotalejectionwithwateristobestartedisenteredintotheentryfield(P.Theactualvalue(Aisreducedbyonepointuponeachcompletedpartialejection.Whenthevalue"0"hasbeenreached,thedesireddoubletotalejectioniscarriedoutafterthenextpartialejection.Note:FillinginSMSmode:Z3:SMSFillingP:3A:2Fig.62CounterMeaningSetpoint(PActualvalue(AZ3SMSFilling3Insingle-stageLOseparationinWMS/SMSmode,asystemcheckoftheSMSfunctioniscarriedoutbyfeedingfillingwaterseveraltimes.ThenumberoffillingwaterintervalsissetatcounterZ3.Thefactorysettingis3andshouldbechangedonlyfortestingpurposes.ThenumberoffillingwaterfeedswhicharecarriedoutuntilthesystempressurebuildsupwhichisrecordedbytheSMSsensorandswitchesbackfromSMSoperationtoWMFoperationisenteredinentryfield(P.Ifthepressureisnotrecordedafterthethirdfillingwaterfeed,theejectionprogramisstarted.Sensorcheck:Z4:SensorcheckP:5A:0Fig.63CounterMeaningSetpoint(PActualvalue(AZ4Thenumberofpartialejectionintervalsafteranautomaticsensorcheckisdefinedhere.50.5%byvolumeofwaterZ5:0.5-vol-%waterP:3A:0Fig.64CounterMeaningSetpoint(PActualvalue(AZ5Whenthedischargevalveisclosed,theseparationprogramdetectsthepressureinthebypasslineprovidedtimer47isstartedandthisisreducedbyonepoint.Ifthevalue"0"isreachedwithintheseparatinginterval,analarmmessage"Caution–Watercontent>0.5%"isgenerated.3USER|ADJUSTM.||SERVICE|||D10Fig.65ToadjustthePIDcontroller,carryoutthefollowingsteps:•Callupthe"Useradjustments"menuusingtheF1key.PROG.|TIMER||SETTINGS|||INFOFig.66The"Useradjustments"overviewisdisplayed.•Callupthe"Settings"menuusingtheF3key.ANALOGIN|ANALOGOUT||COUNTER|||PID-COFig.67Theoverviewforthe"Settings"menuisdisplayed.•Callupthemenufor"AdjustingthePIDcontroller"usingtheF4key.PIDControl.ManualValve>Manual<F2keyValveclosedF3keyValveopenFig.68Theindividualvaluescannowbecalleduponeaftertheotherbypressingthedownarrowkey.AdjustingthePIDcontroller:•OpenorclosethecontrollerusingtheF2/F3keys.•Gotothenextvalueusingthearrowkeys.•PresstheEditkey.TheLEDintheEditkeygoeson.•Enterthenewvalueusingthefunctionkeys.•PresstheEnterkey.Thenewvalueisaccepted.•Gotothenextvalueusingthearrowkeys.Note:AnexplanationontheadjustmentofthePIDcontrollercanbefoundonthefollowingpages.PIDControl.ManualValve>Manual<F2keyValveclosedF3keyValveopenFig.69DisplayMeaningPIDControllerManual/AutoPressingthe"PIDcontroller"keyallowsselectingbetweenthetwoPIDcontrolleroperatingmodes.•Manual:Opening/closingofthevalveisbythefunctionkeysF2/F3.•Auto:AutomaticvalveactuationbythePIDcontroller,usingthepre-setparameters.ValveManual/AutoStatusdisplayofPIDcontroller:•Manual:PIDcontrollerinmanualoperation•Auto:PIDcontrollerinautomaticoperationF2/F3keysValveclosed/openF2:WithmanualPIDcontrolleroperation,thevalveisclosed.F3:WithmanualPIDcontrolleroperation,thevalveisopened.Setpoint90°CAct.value89°CKp(Ppart1.5Tn(Ipart5secFig.70DisplayMeaningSetpointActualvalueSetpointEntryofdesiredproducttemperatureActualvalueDisplayofcurrentproducttemperatureKp(PpartEntryofcontrolresponse(proportionalvalue0.08Tn(IpartEntryofresponsetime(integralvalue100sNote:Thecontrolresponse(Kpandtheresponsetime(Tnhavebeenpre-setatthefactoryonthebasisofexperienceanddonotneedtobemodifiedundernormalconditions.Adaptationofmeasuringtransducer:AI0.3PIDcontroll.1X2.76/7789°CFinalvalue:120°CFig.71DisplayMeaningSetpointActualvalueAI0.3PIDcontroller1X2.76/77CurrentinputvalueofPIDcontrollerFinalvalueSettingoffinalvalue120°C(248°FSpecialcasesrequireanadaptationtothemeasuringtransducerusedlocallyifthe4-20mAsignalisprovidedexternally.Todothis,simplyoverwritetheexistingdefaultvaluewiththedesiredvalue.USER|ADJUSTM.||SERVICE|||D10Fig.72Todisplaytheseparatordata/serviceaddresses,carryoutthefollowingsteps:•Callupthe"Useradjustments"menuusingtheF1key.PROG.|TIMER||SETTINGS|||INFOFig.73The"Useradjustments"overviewisdisplayed.•Callupthe"Info"menuusingtheF4key.ALARM_C|SERVICE|INFO||Fig.74Theoverviewforthe"Info"menuisdisplayed.•Callupthemenufor"Displayofseparatordata/serviceaddresses"usingtheF2key.USER|ADJUSTM.||SERVICE|||D10Fig.76Carryoutthefollowingstepstodisplaythecountersforoperatingandalarmmessages.•Callupthe"Useradjustments"menuusingtheF1key.PROG.|TIMER||SETTINGS|||INFOFig.77The"Useradjustments"overviewisdisplayed.•Callupthe"Info"menuusingtheF4key.ALARM_C|SERVICE|INFO||Fig.78Theoverviewforthe"Info"menuisdisplayed.•Callupthemenufor"Displayofcountersforoperatingandalarmmessages"usingtheF1key.Sep.OperatingdataOPhour:77hEjection44Starts37Fig.79•Theindividualvaluescannowbecalleduponeaftertheotherbypressingthedownarrowkey.DisplayMeaningOPhourNumberofoperatinghoursofseparator.Thisnumberofhoursisthebasisfortherequiredservicemeasures(seeseparatorinstructionmanual.EjectionThenumberofcompletedtotalejectionsisshowninthisline.StartsThenumberofcompletedstart-upsoftheseparatorisshowninthisline.WestfaliaSeparatorMineraloilSystemsGmbH753.7ServiceadjustmentsUSER|ADJUSTM.||SERVICE|||D10Fig.80Selectionofthe"Serviceadjustments"menu(accessibleonlyafterenteringapasswordisfromthemainoverview(seealsochapter3.4"Menuoverview".•PresstheF3key,thepasswordentryiscalledup.•Enterthepassword.•Pressthedownarrowkeyagain.The"Adjustments"overviewisdisplayed.Inputs|Outputs||Mainten|||VolumeFig.81Thefollowingmenusarecalledupfromthe"Serviceadjustments"overview:•F1key:Displayofdigitalinputs•F2key:Displayofdigitaloutputs•F3key:Settingthetimeofmaintenanceinterval•F4key:Entryofspecificseparatordata76WestfaliaSeparatorMineraloilSystemsGmbHInputs|Outputs||Mainten|||VolumeFig.82Displayofdigitalinputs:•Fromthe"Serviceadjustments"overview,presstheF1key.DI0.0:SeparatorOn>0<1X2.01/02DI0.1:Sep.fail>0<1X2.03/04Fig.83•Theindividualvaluescannowbecalleduponeaftertheotherbypressingthedownarrowkey.InputFunctionTerminalStatusDI0.0Separatorinoperation1X2.01/020DI0.1Separatorfault1X2.03/040DI0.2PSLproductdischarge1X2.05/060DI0.3PSHproductdischarge1X2.07/080DI0.4FSHwaterdischarge1X2.09/100DI0.5WMS-UNITROL1X2.11/120DI0.6SMS-UNITROL1X2.13/140DI0.7LSHHsludgetank1X2.15/160DI1.0Feedpump"operation"2K219/200DI1.1Feedpump"failure"2Q221/220DI1.2Sludgepump"operation"5K123/240DI1.3Sludgepump"failure"5Q125/260DI1.4LSHsludgetankforpumpstart1X2.27/280DI1.5LSLsludgetankforpumpstop1X2.29/300DI1.6Vibrationlevel11X2.31/320DI1.7Vibrationlevel21X2.33/340DI2.0Emergencystop1X20Statusdefinition:•0=Inputsignal24VDCnotavailable•1=Inputsignal24VDCavailableWestfaliaSeparatorMineraloilSystemsGmbH77Inputs|Outputs||Mainten|||VolumeFig.84Displayofdigitaloutputs:•Fromthe"Serviceadjustments"overview,presstheF2key.DO0.0:Productvalve>0<1X2.41/42DO0.1:Watervalve>0<1X2.43/44Fig.85•Theindividualvaluescannowbecalleduponeaftertheotherbypressingthedownarrowkey.OutputFunctionTerminalStatusDO0.0Productvalve1X2.41/420DO0.1Watervalve1X2.43/440DO0.2Controlwatervalve1X2.45/460DO0.3Steamvalve1X2.47/480DO0.4Circulationvalve1X2.49/500DO0.5Waterdischargevalve1X2.51/520DO0.6Lamptest(option0DO0.7Commonalarm1K11/1X2.67/680DO1.0Separator1K120DO1.1Feedpump1K130DO1.2Sludgepump1K140DO1.3TSL(Option1K150DO1.4TSH(Option1K160DO1.5Brake(option1K170DO1.6PIDopen(option1K180DO1.7PIDclose(option1K190Statusdefinition:•0=Inputsignal24VDCnotavailable•1=Inputsignal24VDCavailableInputs|Outputs||Mainten|||VolumeFig.86Settingthetimeofmaintenanceinterval:•Fromthe"Serviceadjustments"overview,presstheF3key.Maintenance-Interva.Adjust.operatinghSet:4000hActual:2145hFig.87•PresstheEditkey.TheLEDintheEditkeygoeson.•Enterthenewvalueusingthefunctionkeys.•PresstheEnterkey.Thenewvalueisaccepted.Thefactorysettingfor"Set"isamaintenanceintervalof4000hoursasspecifiedintheseparatorinstructionmanual.Under"Actual",theoperatinghoursoftheseparatorarecounted.Whenthepre-setnumberofoperatinghoursisreached,acommonalarmisactivatedandacorrespondingwarningappearsinthedisplay.AcommonalarmdoesnotinterrupttheseparatingprogramandmustbeacknowledgedusingtheEnterkey.Note:Pleasetakethemaintenanceintervalsettingfromtheinstructionmanualoftheseparatorused.PSLMonitoringButtonF1:>Off<SMSalarminidleButtonF2:>OFF<Fig.98Lines1+2:FunctionStatusesPSLMonitoring•F1=ON/OFFPresstheF1keytoactivatefunctionmonitoringofthepressurecontroldeviceintheproductdischarge.Withfunctionmonitoringactivated,status0ofthepressurecontroldeviceintheejectionprogramisscanned.Afaultypermanentsignalduetoadefectivepressurecontroldeviceisthusexcluded.Shouldthisfaultoccur,acorrespondingmessageappearsinthedisplayandthealarmsystemisactivated.PressingtheF1keyagaindeactivatesfunctionmonitoring.Lines3+4:FunctionStatusesSMSidlealarminsingle-stageWMS/SMS-36or•F2=ON/OFFWMS/SMS-96operation.PresstheF2keytoactivatetheSMSidlealarmmonitoringofthepressurecontroldeviceinthebypassline.WiththeSMSidlealarmmonitoringactivated,theejectionprogramisactivatedinidlemodebystatus1ofthepressurecontroldevice.Shouldthissystem-dependentejectionoccur,acorrespondingmessageappearsinthedisplayandthealarmsystemisactivated.PressingtheF2keyagaindeactivatestheSMSidlealarmmonitoring.Sep.offbyidleoperButtonF1:>Off<SeparatorcoolingButtonF2:>OFF<Fig.99Lines1+2:FunctionStatusesSeparatorshut-downinidleafterexpiryofadelay•F1=ON/OFFperiod.PresstheF1keytoactivateautomaticshutdownoftheseparatorinidlemode.IfthedisplayreadsON,theseparatorisshutdownfollowinganejectionifafterexpiryoftimer39,separation(processisnotactivatedagain.Theidlemodebecomesactiveafteranalarmwithfeedvalveclosingorafterstart-up.Shouldthisstatusoccur,acorrespondingmessageappearsinthedisplayandthealarmsystemisactivated.PressingtheF1keyagaindeactivatesthefunctionofautomaticseparatorshutdowninidlemode.Lines3+4:FunctionStatusesSeparator–Coolingprogram•F2=ON/OFFIncaseofunmannedseparatoroperationinland-basedinstrallations,werecommendactivatingthecoolingprograminordertoavoidoverheatingofmaterialsandsealsinidleoperation.PresstheF2keytoactivatethecoolingprogramduringidleoperationoftheseparator.Iftheseparatorisinidleoperation,thedisplacementandfillingwatervalveisopened,dependingontheseparatorsize,afterexpiryoftheset600secoftimer30(pausecoolingwaterviatimer31(coolingwaterfeedandtheseparatorisfedwithcoolingwater.Inidleoperation,thisprocessisrepeatedcyclically.PressingtheF2keyagaindeactivatestheseparatorcoolingprogram.WMS01:ButtonF1>Off<SMS36:ButtonF2>Off<SMS96:ButtonF3>Off<Se.che:ButtonF1>Off<Fig.100Line1:FunctionStatusesUNITROLseparator(01withwatercontent•F1=ON/OFFmonitoringsystem(WMSPresstheF1keytoactivatethewatercontentmonitoringsystemoftheseparator.Duringtheseparationprogram,aconductivitymeter(CSinthebypasslinemonitorstheliquidconcentrationanddischargesregisteredwaterdirectlybyopeningthewaterdischargevalve.Thewaterdischargeisregisteredandisshowninthedisplay.