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HowSolarHeatingSystemWorks???Asolarwaterheatingsystemcomprisessolarcollectors,astoragetank
and
interconnectingpipework.Thesolarcollectorsareusuallymountedonroofofabuildingtocapturesolarradiation.Smalltubesrunthroughthesolarcollectorsandcarryliquid–eitherwaterorheattransferliquidwithlowboilingpoint.Theheatpipeabsorbsheatfromthesolarcollectorsandtransfersheattoincomingwater.Benefits
ofsolarwaterheating
Hotwaterthroughouttheyear:thesystemworksallyearround,thoughyou'llneedtoheatthewaterfurtherwithaboilerorimmersionheaterduringthewintermonths.Cutyourbills:sunlightisfree,soonceyou'vepaidfortheinitialinstallationyourhotwatercostswillbereduced.
Cutyourcarbonfootprint:solarhotwaterisagreen,renewableheatingsystemandcanreduceyourcarbondioxideemissionsIngeneral,solarwaterheatingsystemsfallsinto2types:Activeand
Passive.Common
TypesofSolarWaterHeatingSystemsAnactivesystemusesanelectricpumptocirculatewaterorheattransferfluidfromstoragetanksthroughthecollector.Whereasapassivesystemreliesongravity
andthetendencyforwatertonaturallycirculateasitisheated,allowingwaterorheattransferfluidtomovethroughthesystemwithouttheuseofacirculatingpump.Activesolarwaterheatingsystems:Activesolarwaterheatingsystemsarecharacterizedaseitherdirect(alsocalled“openloop”)orindirect(alsocalledclosedloop)dependingonwhethertheincomingwaterisheateddirectlyinthecollectorsorindirectlyheatedviaaheatexchanger.AutomaticsolarcontrollerTemperaturesensoroncollectorTemperaturesensoronstoragetankSolarcirculationpumpColdwaterinflowHotwaterrun-offTemperaturesensorforadditionalheatingElementsofasolarheatingsystemforhotwater:DirectsolarheatingsystemPumpscirculatehouseholdwaterthroughthecollectorsandintothehome.Theyworkwellinclimateswhereitrarelyfreezes.ActiveindirectwaterheaterAlsoknownasanactiveclosed-loopsystem,asolarheaterthatcirculatesafluidotherthanwater(suchasdilutedantifreeze)throughacollector.Thecollectedheatistransferredtothehouseholdwatersupplyusingaheatexchanger.Indirectsolarwaterheatersarepopularinclimatespronetofreezingtemperatures.
Passivesolarwaterheatingsystems:Integralcollector-storagepassivesystem
Thermosyphonsystem
AthermosyphonsystemAthermosyphonsystem,alsoknownasapassivesystem,doesnotrequireapumptocirculatethewaterbutinsteadreliesondensitydifferentialswherethewarmerwaterrisestothehighestpoint.Forthissystemtofunctionthetankmustbemountedabovethecollector,relativetothehorizontal.
ComparisonbetweenActiveandPassiveheatingsystemsAdvantageofActiveoverPassive(Thermosyphon)AdvantageofPassive(Thermosyphon)overActiveGreatercontroloversystemSimpleSystemsetupSuperiorefficiencyMoreCostEffectiveFlexibilityinpositioningofstoragetankOperateswithoutpowerEasiertoovercomefreezingCanbeusedwithbothlowpressure
andhighpressuresystemsTheMainFactorsthatgovernthechoiceoftypesofsystemtobeinstalledincludetheclimaticcondition,hotwaterdemand,sizeofthesystemandspaceavailabilityforplacingextracomponents,etc.Forexample,lowmaintenancedirectsystemcanbeusedinsmallerfacilitieswithlowhotwaterdemandwhereasactiveindirectsystemisusuallyinstalledinlargerfacilitieswithhigherhotwaterdemand.
MaintenanceandExpectedLifeThemaintenancerequirementsforsolarwaterheatingsystemvarydependingonthesystemconfiguration.Ingeneral,solarthermalcollectorshavenomovingpartsandthemaintenancerequirementsareverylow.Awell-made,properlymaintainedsystemshouldlast15to20yearsormore.IssuestobeconsideredwheninstallingsolarwaterheatingsystemSolarCollectorsOrientationSolarcollectorsneededtobelocatedwhereplentyofsunshinestrikesitssurface.Solarcollectorscanbemountedfromhorizontaltoaninclinedangle.Tomaximizetheamountofannualsolarenergythatsolarcollectorscanreceive,theyshouldbeideallytiltedatlatitude(around37ºinJinan)ofthelocationonasouth-facingroof.Itisalsonecessarytoavoidobstructionssuchasbuildingsortrees,etcthatcouldpreventsolarcollectorsfromsolarcollectorsgettingadequateexposuretosolarradiation.TypesofSolarCollectors:SolarCollectorsFlat-platesolarcollectorsEvacuatedtubesolarcollectors
Flat-plateSolarCollectorsFlat-platecollectorsarethemostcommonsolarcollectorsforuseinsolarwater-heatingsystemsinhomesandinsolarspaceheating.Aflat-platecollectorconsistsbasicallyofaninsulatedmetalboxwithaglassorplasticcover(theglazing)andadark-coloredabsorbingplate.Solarradiationisabsorbedbytheabsorbingplateandtransferredtoafluidthatcirculatesthroughthecollectorintubes.
Sketchofflat-platecollector
DirectflowevacuatedtubecollectorsTheseconsistofagroupofglasstubesinsideeachofwhichisaflatorcurvedaluminumfinattachedtoametal(usuallycopper)orglassabsorberpipe.Thefiniscoveredwithaselectivecoatingthatabsorbssolarradiationwellbutinhibitsheatloss.Theheattransferfluidiswaterandcirculatesthroughthepipes,oneforinletfluidandtheotherforoutletfluidHeatpipeevacuatedtubeCollectors.TheVacuumSolarTube
absorbsthesolarenergyandtransferintotheheatenergy,thenpassittotheheatpipe,whichtransfertheheattotheworkingmedia.Thereisnowaterinthevacuumtube,sothetubewillnotbreakinwater,itissteadyandcredibleandcanbecombinedwiththearchitectureperfectly.Itcanbecombinedwithexistingpipelineandevenoperateintheeventofoccasionaltubebreakages.FlatplatecollectorsVS
EvacuatedtubecollectorsCheaperMoreefficientLongerservicelifeNofreezeEasyinstallationBetterperformanceincloudydaysClimatelimitationMorereliableFlatplatecollectorsareGood,EvacuatedtubecollectorsareBetter!!!VacuumSolarTube:WhatIsSolarCollectorTubeThevacuumsolarcollectortubeisasimpleandeffectiveenergyconverter,whichabsorbsthesolarenergyandconvertsitintoheatforuseviatheselectiveabsorbingcoating.?
Eachevacuatedtubeconsistsoftwo
glasstubesmadefromextremelystrongborosilicateglass.Theoutertubeistransparentallowinglightraystopassthroughwithminimalreflection.Theinnertubeiscoatedwithaspecialselectivecoatingwhichfeaturesexcellentsolarradiationabsorptionandminimalreflectionproperties.Thetopofthetwotubesarefusedtogetherandtheaircontainedinthespacebetweenthetwolayersofglassispumpedoutwhileexposingthetubetohightemperatures.This"evacuation"ofthegassesformsavacuum,whichisanimportantfactorintheperformanceoftheevacuatedtubes.
Inordertomaintainthevacuumbetweenthetwoglasslayers,abariumgetterisused.Duringmanufactureoftheevacuatedtubethisgetterisexposedtohightemperaturewhichcausesthebottomoftheevacuatedtubetobecoatedwithapurelayerofbarium.ThisbariumlayeractivelyabsorbsanyCO,CO2,N2,O2,H2Ofromthetube,thushelpingtomaintainingthevacuum.Thesilvercoloredbariumlayerwillturnwhiteifthevacuumiseverlost.BasicSpecificationsofEvacuatedtube
Length(nominal)1500/1800mmOutertubediameter58mmInnertubediameter47mmTubethickness1.6mmMaterialBorosilicateGlass3.3AbsorbingcoatingGradedAl-N/AlAbsorption>92%(AM1.5)Emission<8%(80℃)VacuumP<3.0x10-3PaStagnationtemperature>230℃Heatloss<0.8W/(m2℃)Maximumstrength0.6MPaAll-glassevacuatedsolarcollectortubesProduction:
pull-seal(拉封)innertube&outertube
rinsing(清洗):deionizedwater
drying(烘干):140℃,30minutes
coating(镀膜):onetarget&threetargetsealing(封口):fuse
annealing(退火):eliminatestress
evacuating(排气):1hour,P<3.0x10-3Pa
firing(烤消):getter,extraair
packing(包装):cartonwithfoam
inspection(质检)Coating(镀膜):Coatingmethod:
磁控溅射镀膜
One-targetcoating(单靶镀膜)blue,red,black
Three-targetcoating(三靶镀膜)blue,black,redCoatingtypes:
Double-target(双靶镀膜)Ti-tube,purple
Coatinglayers:absorptionlayer(SS-ALN)reflectionlayer(copper)anti-reflectionlayer(ALN)
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