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InjectionMoldTechnicalTerms(一)模具专业基本用词ProfessionalTerms塑料— plastic, resin样件— sample钢料— steel注塑机—injectionmachine,press产品—part, product,moulding模具—mold,mould,toolA简易模(样板模)—prototypemoldB量产用模具—productionmold三维造型(数模)一3Dmodel,3Ddata二维产品图—2Dpartdrawing设计—design制造—manufacture,build up,construction检验—check,inspection测量—measure,inspection修改— change,modify, correction工程更改—engineerchange质量— quality数量— quantity基准— datum,reference牛角入水-radsFgate(二)如何解析2D产品图Howtoread2Dpartdrawing一.产品几何Geometry.点—point.线(边)—line,edge.面faceA侧面—sideB表面—surfaceC外观面—appearancesurface.壁厚—wallthickness,stockthickness.加强筋(骨位)—rib.孔—hole.细长的槽—slot.柱位—boss.角—cornerA圆角—fillet B倒角—chamfer C尖角—sharpcorner.斜度—angle,taper.凹槽一recess,groove分模信息Splitting1.分型线—partingline(P/L),splittingline2.主分模方向—maindirection,lineofdraw浇口设定—gating产品标识PartIdentification1.产品名称—partname(P/N)2.产品编号+版本号—partnumber+revision(Rev.)3.型腔号—cavitynumber4.材料标记—materialsymbol5.模具编号—moldnumber(no.)6.日期印—datinginsert,datecode7.循环印—cyclingcode8.公司标志—companylogo技术要求Specification(SpecialRequirement)1.项目启动表Kick-offsheet1)项目名称—programname,projectname2)产品名称—partname,productname,partdescription3)产品编号—partnumber(P/N)4)客户模号—customermoldno.5)项目启动日期—kickoffdate,startdate6)项目完成日期—duedate,leadtime7)内模件用钢—toolsteel8)型腔数量—numberofcavities9)数据文件编号—datafileno.注塑材料—resin,plastic,rawmaterial收缩率—shrink,shrinkage,shrinkfactor注塑机吨位—moldingmachinesize,injectionmachinesize成型周期—cycletime型腔光洁度—cavitypolish型芯光洁度—corepolish皮纹(晒纹)—texture,grain拔模斜度—draftangle,removaltaper注塑件颜色及光泽—moldedcolor&gloss模具加工地—manufacturingfacility热流道供应商—manifoldmanufacturer,manifoldsupplier浇口位置—gatelocation/position浇口类型—gatetype产品标识— stampinformation,part identification特殊要求— specialinstructions安全模数— safesteel2.产品质量及外观要求PartQuality&AppearanceRequirement1)尺寸及公差Dimension&Tolerance重要尺寸—criticaldimension,importantdim.,keydim.理论尺寸—nominaldimension实际尺寸—actualdimension公差—tolerance公差带—tolerancerange尺寸超差—dimensiondeviation接受(合格)—accept,OK拒绝(不合格)—reject,refuse,obsolete,NG让步接受—concession,specialadmit返工—re-work2)产品缺陷(常见的)Defects(normal)①缩水—sinkmark,shrinkage②飞边,毛边—flash,burr③段差—mismatchdiscrepancy银丝纹,蛇纹—snakemarks,streak弯曲,变形—warpage,distortion打不饱(缺料)—shortshot⑦熔接线—weldline⑧多胶—unwantedplastic⑨拉伤一damage3.产品外观PartAppearance产品颜色—partcolor产品光泽—gloss皮纹粒度—grain4.常用词汇、词组及短语NormalWord,ShortSentence1)单边—perside2)双边—bothsides3)加入,添加—add,incorporate4)去除,取消—remove,cancel5)满足…的要求,符合,与…要求一致一accordingto,conformto,satisfy,meet6)要求,需要—require,need,demand7)确认—beapproved,agreedby…8)允许—permit,allow9)在…范围之内一within不可以,不允许,禁止—freefrom,prevent,avoid…,除非有另指—…unlessotherwisespecified…或少于—…orless自动化运作—automaticoperation未注尺寸(详细形状)见三维造型Nondimensionedcontour(detailedshape)see3Dmodel.分型线上的飞边(披缝)或段差应小于…BurrsordiscrepancyontheP/Lshallbe…orless.四. 标题栏TitleBlock1.产品名称—partname2.图纸编号+版本号(索引号)—drawingno.+level(index)3.一般公差—generaltolerance(三)如何阅读制模标准Howtoreadtoolingstandard一.模具结构术语MoldConstructionTermsA・模架MoldBase1.模架量化特征MeasurementFeature①长X宽X高一LengthXWidthXHeight模具高度尺寸(模厚)—stackheightofmould模具重量—totalweightofmould,mouldthickness2.定模底板—frontplate,topclampingplate,clampplate,clampingplate3.定模板一cavityplate,fixedmouldplate,A-plate4.动模板—coreplate,movingmouldplate,B-plate5.浮动板—floatingplate6.支撑板—supportplate,backingplate7.间隔板,方铁—supportblocks,rails,risers,spacerblock8.顶杆固定板—retainingplate,ejectorretainingplate9.顶板—ejectorplate,bottomclampingplate动模底板—backplate导柱—guidepillar,leaderpin,guidepin导套—guidebush,leader pinbush复位杆—returnpin,push-backpin弹簧—spring撑头—supportpillar顶针板导柱、导套—ejectionguidepin/bush垃圾钉—stoppin,stopbutton模脚— standing-offpillars标牌— plaquescutcheon8.成型零部件mouldingcomponents型芯— coreinsert型腔— cavityinsert镶针— corepin镶块— sub-insert,split滑块— slide,slidingsplit斜顶— lifter,angled-liftsplitA斜顶头—lifterhead B斜顶杆—lifterrod,liftershaftC斜顶连接块 liftercouplingD斜顶导向块 lifterguideE斜顶导滑块——lifterGib成型顶杆—mouldingfacepin,formpinC.浇注系统FeedSystem1.塑料Plastica.主流道—sprueb.分流道runner主分流道—mainrunner ②二级分流道—branchrunner分流道断面形状cross-sectionalshapeofrunner圆形—fullround半圆形—semicircular梯形—trapezoidalc.浇口gate常用浇口形式normalgatetype:①边缘浇口(J型浇口)一edgegate,J-gate侧浇口—sidegate潜伏式浇口—sub-gate,cashewgate,subsurfacegate,submarinegate潜顶针—subgatetopin潜伏式二次浇口(隧道式浇口)—tunnelgateontofeederpost点浇口—pingate直接浇口(主流道型浇口)—spruegate,directgate护耳式浇口—tabgated.模腔—impressione.冷料井—coldslugwellf.热流道—hotrunner2.模具零件moldcomponentsa.定位圈一locatingring,locationring,registerringb浇口套一spruebushc.挡圈—stopringd.浇口镶块一gateinserte.热流道板一manifoldf.热嘴一hotdropD.分型面及其锁紧、排气PartingSurface,inter-locking&venting.分型线—partingline(P/L).镶拼线—bodyline,jointline.平/不平的分型面一flat/non-flatpartingsurface.封胶面—shutoffsurfaces,seal-offsurfaces.擦穿位—shutoff.碰穿位—kiss-off.管位—partinglinelock.分型面的释放(避空)—reliefofpartingsurface.分型面的平衡—balancingofpartingsurface. 锁紧角度—locking angle. 锁紧力— clampingforce. 锁模块— safetystrap. 精定位— Interlock,dielock. 困气—airtrap. 排气槽— vent,ventslot. 撬模坑pryslot. 计数器shotcounter/ cyclecounterE.滑块机构Slide.驱动Actuation斜导柱—anglepin,hornpin,campin弹簧—spring油缸—hydrauliccylinder.制动Detention滑块固定器—slideretainer弹簧制动器—spring-loadeddetention(plunger)挡钉、挡板—stoppin,stopplate,slidestop.导轨—gib,guidestrip,centerguide.锁紧块(楔紧块)—heelblock,lockingheel,wedgeblock,chaseblock,slidedriver.耐磨片—wearplate,wearstrip.压板—retainer,gib7.螺钉—screw8.定位销—dowelpin9.行位扣—slidelock/slideretainer10.?flatejectorpin?扁顶针F.斜顶机构Lifter1.斜顶头—lifterhead2.斜顶杆—lifterrod,liftershaft.斜顶固定块一lifterrodretainer.斜顶导向块一lifterguide.开口销—splitpin.固定板(压板)—retainerplate.耐磨片—wearplate.铜导套—bronzebushing.导套固定板一bushingretainer.衬套—spacer.导轨一L-gib. 导轨T-Gib.滑动块—slide. 连接块一U-CouplingG.顶出系统EjectionSystem.基本词汇BasicWord顶出行程—ejectionstroke模具开档—daylight粘模—stickon产品脱模—partispushofffrom,clearpartofmould,separationofpart2.顶板机构Ejectorplateassembly顶板—ejectorplate顶板固定板—retainingplate推板—stripperplate推板导柱—ejectorguidepin推板导套—ejectorguidebush撑头—supportpillar限位块一stopblock,strokeblock3.复位机构ReturnSystem复位杆(回程杆)一returnpin,push-backpin垃圾钉—stoppin,stopbutton压簧—compressedspring碟簧—astackof“Belleville”washers早复位机构—earlyreturnsystem强制复位机构—positivereturnsystem4.顶出方法EjectionTechniques顶杆顶出—pinejection顶管顶出—sleeveejection顶块顶出—barejection扁顶顶出—bladeejection顶板顶出—stripperejection油缸顶出—hydraulicejection气顶—airejection阀门顶出—valveejection5.顶出元件EjectionElements拉料杆—spruepuller,suckerpin顶杆—ejectorpin阶梯式顶杆—steppedejectorpin顶管—ejectionsleeve,sleeve扁顶—ejectorblade,slabbedoffejectorpin顶块—stripperbar顶环—stripperring推板—stripperplate加速顶—acceleratedejection直顶 straightlifter/EJECTORBAR6.顶出辅助机构Supplementaryoperatingsystem弹簧柱塞器一spring-loadedplunger弹珠定位器—ballcatchsystem3)插销式锁扣一Latch-lock尼龙拉杆装置—frictionpullerdevice7.电器元件ElectricComponents压力传感器—pressuretransducer限位开关—limitswitchF.冷却系统CoolingSystem1.基本词汇BasicWord1)温差—temperaturevariation2)水孔(水道)—waterlines,water-ways,flow-way,channel3)水路—coolingcircuit4)水路示意图—waterschematic,schematiccircuit5)冷却液—coolant,coolantfluid6)内连接—interconnect7)外连接—externalconnection8)出口、入口—outlet、inlet9)漏水—waterleakage2.水路分布Circuits1)阶梯式水路—steppedsystem2)分隔板水路—baffledholesystem3)斜孔式水路—angledholesystem3.水路元件Components闷头(螺塞、止水栓)一(threadless)brasspressureplug:femaleplug&male2)隔水片—baffle3)密封圈一O-ring4)快插水路接头—quickdisconnectfitting,quickconnectionadaptor5)弯头—elbow6)偶合器(连接器、接头)—adaptor(includingaplug&asocket)7)橡皮管—rubberhose8)分水板,集水块—watermanifoldG.螺纹、螺纹孔&螺钉Thread,threadhole&screw1.螺纹—thread2.管螺纹—pipethread3.螺纹孔—screwhole,tappedhole4.起吊孔—handlinghole,jackscrewhole,eyebolthole5.螺钉—screw6.内六角螺钉—socketheadedcapscrew()7.沉头螺钉—flatheadedcapscrew()8.螺栓—bolt9.螺母—nut锁紧螺母—locknut螺纹标准ThreadStandard公制标准—Metric英制标准—Imperial英制管螺纹标准—BritishStandardPipethread(BSP)美制管螺纹标准—NPT美制粗螺纹标准—UnitedCoarsethread(UNC)美制细螺纹标准—UnitedFinethread(UNF)H.润滑Lubrication1.润滑槽—greasegroove2.加油管—greaseline3.油杯—lubricationfittingI.测量仪器MeasuringInstruments1.游标卡尺—verniercaliper2.千分尺—micrometer3.高度规—heightgauge4.刻度规—dialgauge5.三坐标测量仪(三次元)—CoordinateMeasureMachine(CMM)6.塞规—pingauge7.圆角量规—radiigauge8.轮廓投
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