pm-006维修求和更正性订单的创建流程maintain req.order process

Li·Contact文档版本修订描述文档作者LiJuelinLiJuelinLiJuelinAPPROVAL日期 版本 人角色Approver 人 在流程层次结构中的位置PositiononProcess 适用范围Areaof 联系人（关键用户）Contact(Key- 术语 流程目的和范围Processgoalsand MaintenanceOrder 业务步骤说明Descriptionofprocess 处理和资本性支出的判断（子流程）流程说明InsuranceHandlingandCAPEXIdentificationSub-process 其他说明Other 改进分析 其他相关文档Crossreferenceto 接口程序 SAP系统修改和用户出口程序SAPmodification, 使用技巧和窍门Hintsand -i

nt nt单的创建PLM.NOCMMaintenanceRequestandCorrectiveMaintenanceOrderThisprocessisusedformaintenancerequestandcorrectivemaintenanceworkinallproductionbranchntofHuaxincementCO., 朱KeyKeyKeyKeyofWuXue设备的影响程度分为M1、M2、M3和Z1共四种单据。Notifications:Notificationskeepoperationormalfunctioninformationofthemaintenanceobject,conveymaintenanceinformationandrequirements.Sometimesthenotificationcanbesupplementedandcompletedlater.Notificationsinclude4typesforimportantanddamageofthetechnicalobject:M1,M2,M3andZ1.PM01更正维修工单：用来执行修理设备主要或次要功能故障的活PM04工单：将在仓库的设备维修到象新的一样状态，为未来的Orders:Maintenanceordersareinstrumentsformaintenanceprocesscontrolandmanagement,guidemaintenancework,maintenancenandstrategy.Ordersareusedtonmaintenancetasksandnortrackthecostsincurred.Theorderusuallyreferstoatechnicalobject(functionallocationorequipment)andisconfiguredataworkcenter,butthenningfunctionsdonotnecessarily.Ordersandnotificationscanbeusedindependentlyofoneanother.However,theyareusuallycombinedtoutilizetheadvantagesofbothinstruments.MaintenanceorderswillbedefinedinSAP-PMwiththefollowingtypesanddescriptions. Corrective:Itiscreatedforanymaintenanceworkperformedonapieceofequipmenttorepairapartialorcompletefailureofanequipment'sprimaryorsecondaryfunctions,itisalsocreatedforanymaintenanceworkperformedonapieceofequipmentthatisamodificationoftheoriginaldesign,butthemaintenanceworkdoesnotmeettheguidelinesasdefinedincapitalexpendituresmaintenancerule. Preventive:Itiscreatedforanymaintenanceworkperformedonapieceofequipmentthatisperiodicorcyclicalinnature. RefurbishmentOrder:Itiscreatedforanymaintenanceworkperformedonapieceofequipmentormaterialthatwillcompleyrestoretheequipment'soperationalcapabilityto'like-new'conditionandthisequipmentormaterialisthenstoredinthewarehouse/storeroomforfutureuse. InvestmentOrder:ItiscreatedforanymaintenanceworkperformedthatmeetstheguidelinesasdefinedinHuaxincapitalexpendituresmanagementrule.Processgoals:Thisprocesswillrecordandconveymalfunctioninformationfasterandmoreaccurate,savemoretimetoperformthemaintenancework.流程范围：本流程应用于各生产的所有生产设备被发现发生了需要更正性维Processscope:ThisprocessisusedformaintenanceactivityfrommalfunctionfoundtocorrectivemaintenanceordercreatedorinvestmentorderprocessstartedinHuaxincementCO., .productionbranchnt. 无MaintenanceRequestandCorrectiveMaintenanceOrderprocess

nning名称名称PM-006-MaintenanceRequestandCorrectiveMaintenanceOrder步骤描述StepWhenisthestepFillininspectingnotification,andinformmaintenance1Walk-byInspectors(containproduct,mechanical,electricityandinstrument)fillintheirinspectingchecksheetAfterwalk-byinspectorsfindabnormalconditionofthemaintenanceobject.accordingabnormalconditionfoundworkstep2Productionshiftsuperintendent,andengineerallcancreatemaintenanceNotificationCreatorreceiveperiodicallychangenforequipment,ortechnicalimprovementinminiature3StartinsurancehandlingandCAPEXidentificationsub-processCreateorderwillandpurchaserequisitioninMMInforminspectorand4Maintenancennercreatesorderaccordingtomaintenancesolution,generatereservationsandpurchaserequisitions,andstartsthenextprocessSub-processresultisthatmaintainingneededanditisn’t5Maintenancennerinformstheinspectorintime,andinformsshiftmonitorifmaintenanceneeded6MaintenancennercloseAfternnerhasinformedtheNote:Duringthemaintenancework,ifmalfunctionpointorcausefoundisdifferentfrommaintenancesolution.Youcanchangethemaintenanceorderlater.处理和资本性支出的判断（子流程）流程说明InsuranceHandlingandCAPEXIdentificationSub-processdescription步骤描述StepWhenisthestepBeforemaintenancework,equipmenthasbeeninsureddamageverification1 nnercheckequipmenthasbeinsuredalreadyaccordingthescopeofCheckifequipmenthasbeeninsuredalready2InsuranceatonceInformInsurancecontacttoaskforInsurancedoDamageVerification3InsurancecontactFillInInsuranceClaimFormFillInInsuranceClaimInsuranceClaimFormis 4MaintenancennersendsInsuranceClaimtofinancewillhandinsuranceclaimInsurance执行，但如果发现是需要公司赔付的故障则需要等公司现场Thisstepcanbeperformedatthefirststep.ButifinsuranceneedstodoDamageVerification,itcanbeperformedlaterorin anditisCAPEX.nnercanandshoulddothemaintenancesolutionaccordingthechecksheetandnotification.Ifnecessary,hecandothefieldworkandcheckthemalfunctionpoint.5ifmaintainingneededanditisCAPEXbyhimselforwithhelpofothertechniciansaccordingtheruleofCAPEX.IfCAPEX,gototheinvestmentorderThedowntimeinZ1notificationswillbethedurationofthedowntimeoftheproductionTheZ1notificationanddataincludedwillbeusedfortheKPI工厂的任何员工都可以通过任何交流方式向部门或提出维修请求，万一出现于已有单生成维修工单PM01类型。Anystaffinthentthroughanymeansofcommunicationcanraiseamaintenancerequesttoteamleaderorhigherlevel.Incaseofemergency,Productionsuperintendent,maintenancesuperintendent,andMaintenancennercancreatemaintenanceordertypePM01withnotificationtypeM2.therequestcanbemadebycall,afterwhichalldatawillberecordedtosystemafteramaintenancejobstart.MaintenanceordertypePM01canbecreatedforexistingnotificationinnormalcorrectivemaintenance.Regardlessofnnedorunnnedmaintenancejobs,amaintenancenotificationisrequiredinordertokeeptheinformationregardingthemaintenanceobjectandtodescribetheconditionofthemaintenanceobjectsuchasobjectpart,symptom,andcauseofdamage.Multiplenotificationsareabletorefertoonemaintenanceorder.Listofmaintenancenotificationswillbeselectedbystatusasoutstanding,inprocess,postponedandcompleted.Userscanlistthenotificationsbasedontheirselectionscriteria.MaintenancenotificationtypeM1-MaintenancerequestwillbeconvertedtomaintenanceordersoftypePM01afteritisjustifiedthatmaintenanceworkisrequired.Aftermaintenanceworkhasbeenfinished,maintenancennerhastoenter/updatethetechnicalfindinginformationsuchasobjectpart,symptom,causeofdamage,andactivitiesperformedinthenotificationbeforeclosing(includingmalfunctiondowntime).Notallmaintenancerequests(notification)willbeconvertedtomaintenanceorders.Itisuptothemaintenancennertoissueornottoissuemaintenanceordersfortherequests.Notificationsthatarenotconvertedintomaintenanceordercanstillberecordedtechnicalinformationorcanbedeleted(setdeletionflag).MAC-SAP4种维状的信息，在这些描述中，不包含备件及原因。症状的代码从HOLCIM公司中编辑的代SAP－PMM1，M2，M3Z1将使用相同的原因代码，这些代码是从几家先进的Holcim公司总结出来的。这些代码希望找到（设备）失效的根信息。使用MAC－SAP标准表和代码能够帮助维修计划员很容易的进行故障和影响的分ThemandatorycatalogsthatrequiredbyMAC-SAPstandardsuchasObjectpartcatalogs,Symptomcatalogs,andCausecatalogswillbeapplied.TheSymptomcatalogsandcodeswillbethesameforallfourtypesofmaintenancenotifications.ThesameSymptomCatalogwillbeusedforallEquipmentTypes.TheSymptomdescriptionsincludeonlysymptominformation.TherearenoObjectPartsorCausesincludedinthesedescriptions.TheSymptomcodesareacompilationofcodesfrommanyoftheHolcimgroupcompaniesthatareusingtheSAPPMmoduleandwhohavedevelopedthesecodes.ThenotificationtypesM1,M2,M3andZ1willusethesameCausecatalogs.ThesecodesarebasedonacompilationofCausecatalogcodesfromseveralgroupcompaniesthathavedefinedthesecodes.Thesecodesareanattempttofindtherootcauseofafailure.However,pleasenotethatitcansometimesbepossibletofindalowerlevelcause.TheseCausesarestrictlyCausesanddonotincludeObjectPartorSymptominformation.UsingtheMAC-SAPstandardcatalogsandcodeshelpmaintenance alstoeasilyperformFMEA(FailureModeandEffectysis). Thisprocesswillrecordandconveymalfunctioninformationfasterandexacter,Easytosearchforthehistoricalinformationofequipment,Easytogroup,categorizeand yzeinformation.分为M1、M2、M3和Z1共四种单据，其使用原则如下所示：能，创建维修请求通知单M1；响，Z1均要使用。BusinessRuleforselectingnotificationtype:Notificationsinclude4typesforimportantanddamageofthetechnicalobject:M1,M2,M3andZ1M1-MaintenanceRequest:TheM1MaintenanceRequestnotificationiscreatedwheneverthereisanactivityneededtobeperformedbythemaintenancedepartmentandthisactivityisnottheresultofapartialorcompletefailureofanequipment'sprimaryorsecondaryM2-MalfunctionReport:TheM2MalfunctionRep