网站文字介绍复件说明书

THREE-IN-ONE三合一设、化工、、食品等行业，是过滤干燥的最佳设备。可实现全封闭、全过程的连续操作生产，更适应于无菌要求的产品及产品的生产。TheAgitatorNutscheFilter"ThreeinOne"equipmentcanactforthefilteranddryingequipmentsatthesametime(suchas:vacuumfilter,pressurefilter,Double-coneDryingmachineanddryingbox...etc.).Itcompletesthewholeprocessoffiltering,washing,drying,powderdischarginginasameequipment.Itiswidelyappliedintheindustries,suchaspharmaceutic,chemicalengineering,agrochemicalandfoodetc..Istheidealequipmentasadryerandfilter.Cancarryoutthecontinuousoperationoftheairless,evenbeadaptedinproduceofsterileandpoisonousproducts.洗涤阶段：滤饼进一步纯化，残母液和予脱水。通过升降搅拌器逐层将滤饼和洗液混合，蒸发速度通过加入处理后的热氮气等介质带走蒸发的湿份使物料加速干燥提燥效果AISI304滤布死角边距：25mm单边底版平整度AB、可拆式底盘用卡子把上下两块发兰夹紧以达到密封作用底盘可以用油缸拆开和落地底盘下部带有车轮以便移动对滤板进行底盘上带有加热系统一种为流道型种为管道加热型。滤板用螺栓从底盘下面固定，使滤板平衡，与产品接触部分没有螺栓。Filterstage:theseparationoffiltercakeandmotherliquid.Thethicknessoffiltercakecanbereachedto500mm.Washingstage:furtherpurificationoffiltercake,rinseanddehydrationofremainmotherliquid.Mixingthelotionandthefiltercakeviaupanddownofagitatorblenderbylayertobeslurryfinally,thusthefiltercakecangetthefullwash.Dryingstage:thefiltercakedehydrationanddrying.Filtercakewillbedehydratesanddesiccated.innerwall,thebottomoffilterteandagitatorwillheatthefiltercakeatthesametime,moreover,thevacuuminsideoftheequipmentwillacceleratethevaporizespeed,theenterednitrogenwilltakeawaythedampandacceleratethespeedofdesiccation.BottomteMainmaterial:SUS304LorMaterialoffilterte:sinteredteorfiltercloth(from5umto50umaccordingtotherequirements Deadangleoffiltercloth:25mmsinglesidFlatnessdegreeofsupportboard:A:ThefixedbottomteisweldedonthevesselandhasheatingsystemforheatingandB:Theremovablebottomte:clipthetwopiecesofflangeswithclampsinordertoseal y.Thebottomtewithuniversalwheelscanberemovedbyhydraulicsystem.Thebottomtehastheheatingsystemwithtwotypes:flowingheatingandpipeheating.Thefilterteisfixedwithstudboltsfromthebottomofbedrock.Itmakesfilterteneat.ThereisnostudboltintheofconnectingwithDischargingsection:ThedriedmaterialsareautomaticallydischargedfromthesidedischargingventunderthereverserotationoftheStypemixingbladeandenterintopackagingdirectly.1、通过电机机后带动轴转动。其转速的调节通过变频迅速实现站上的泵提供动力。B、机采用德国SEW公司产品A、节省能源：电机功率小（机速比大I=46.3）B、设置在位，在位取样，蒸汽（122℃）C、下底盘与简体连接采道倾斜密封圈，无死角“GMP”设计适于。达到理想的密ClockwiseandanticlockwiserotationofTheagitatorshaftisdrivenbygearboxandmotor.TherotatingspeedcanbeadjustedbyTherotation,upanddownoftheagitatoraredrivenbyHydraulicsystem.UpanddownofthebottomisdrivenbyHydraulicsystemalso.Thepumpcanbecontrolledbyhandorbyelectricorbyp Gearbox:GermanSEWGearRotationspeed:becontrolledintherangeof0-20rpm/minbyinverter,containingasafetyMainEconomicalenergy:Theelectricalengineeringpowerissmall(bigspeedratioofGearBox:I=CIPandSIP;sterile Double-line0-ringsforsealbetweenbottomteandvessel,nodeadangle,"GMP"designsaresuitabletosterilizeandclean,attainingaidealsealeffectReducethelaborstrength,avoidthepollutionoftheproduct,meeting"GMP"产品规ProductProduct容积过滤面积（㎡Filter搅拌行程Travelrouteofthemix电机功率Electricalmotor132436678TWO-IN-ONE二合一设设计原Theprincipleof0.1MPa。搅拌的正反转是通过电机机带动主轴转动，调节阀完成升降的速度，机可选ThewholevesselisdesignedaccordingtopressurevesselItworksinanaieproofAtfilterstageismainlytakenoutbyabodybottomvacuum.Mancanbringpressureatthebottomoftubeboby,inordertoincreasetheefficiencyoffilter,generallynotover0.1Mpas.Afterthefiltercakeisdried,becauseofit’shighdensity,theS-typepalmloosesthefiltercakethoughtheanticlockwiserotation,ascendedanddescendedrisingofmixblend.Atwashingstagethematerialinthevesselcanbetotallywashedthoughtheclockwiserotation,upanddownoftheS-typebladesThebottomteandthevesselaredesignedFiltercloth,unweavedclothandsinterednetcanbeusedasthemediumofProductscanbedischargedthroughS-typebladesautomaticallyfromthesidedischargeClockwiseandanticlockwiserotationofthemixblendiscontrolledbyelectricalgear产品规ProductProduct容积过滤面积（㎡Filter搅拌行程Travelrouteofthemix电机功率Electricalmotor132436678U-SHAPEMIXINGVACUUM槽型搅拌真空干燥TheU-shapevacuumdryingmachineisoneofthemaindryequipmentsthemakesvariousantibiotics,crystalandotherunfeltedmaterialsinmedicineandthechemicalengineeringindustry.Usedforespeciallyadhesivenessmaterial..结构特Structureand2槽型干燥机内壁夹套和保温均用SUS304或316L等不锈钢内外表面全部抛光，31/37050积小等优点。，4、运行成本低机选用二级摆线针轮器传动，功率为4KW，与其它类型干燥机相40%，故传动功率小，速比大，输出扭矩大大降低了动力消耗。，1.U-shapevacuumdryingmachineryhasajackettotransmitheat,theslotcovercanopenautomaticallyandcanheatalso,thereisahollowagitatorwhichcantransmitheatinsidethevessel,theagitatorblendscanrotateclockwiseandanticlockwise,thematerialinsidethevesselbeheatedduringmixingly,speditingtheevaporation,andtakeoutthe throughvacuumizing,thusattainthepurposeofdrying.Theinternalwall,jacketandheatinsulationareallmadeofSUS304or316Lstainlesssteel,internalwallandexternalwallareallpolished,notonlyeasyingtoclean,beingadvantageoustomeetsterile,butalsobeingadvantageoustotheheatconduction,shortenthedrytime.Havebiggerheattransmittingarea.(comparedtothedouble-conerotaryvacuumdryer,has1/3aheattransmittingareamore,with70%loadingcapacity,50%dryingtimeless)hasadvantageofhighheattransmitcoefficient,smallcoveringareaetc..Lowoperationcost.Thesecondarycycloidalpinwheelreducerisadoptedfordriving.Itspoweris4KW,whichis40%lowerthanthatofotherdriersofdifferenttypes.Therefore,thedrivingpowerislowandthespeedratioishigh.Theoutputtorquecangreatlyreducepowerconsumption.Lowrunningcost,,power40%lowercomparedwithotherdryItissuitablefortreatmentofrawmaterialsofhighmoisture.Duetodmixingandheattransfer,itismostsuitableforparticlesandrawmaterialsofhighmoisture.Theblockmaterialsattheinletwillnotagglomerateafterdryingisfinished.MULTIFUNCTIONALDRYING多功能干燥安全系数高，使用长，安装方便等优点。适用于附加值高、剧毒、易燃、易爆、批量小ThismachinerysetisdevelopedonthebasisofthedesigningprincipleofDouble-conevacuumrotarydryerandintegratetheadvantagesof"3in1"andDouble-coneDryer.Itisamulti-functionmachinerysetwithreactioncrystallization,condensing,filtering,cleaning,drying,crashingetc.Theobviousadvantagesofthismachinesetaremulti-function,smallcoveringarea,littleinvestment,simpleoperation,highefficiency,lowlaborstrength,highsafety,longservicelife,convenientinstalling.Themachinerysetissuitableforproductswithhighvaluablematerial,orpoisonous, ble,explosivelittlebatchofpharmaceuticalandchemicalproducts.ItisevenapplicableforthematerialwhichmustmeettheGMPrequest.Design1本器身中间为圆柱形两端为圆锥顶部一头设计为敞开式投料和出料并设计有原位取样口和搅拌破碎装置圆另一端设计有一个过滤盘该过滤采用进口六层金属烧结网，具有过滤精度高、强度大、安装方便、成本低廉等优点。2、真空吸罩设计在器身中部，分为四个真空头，该真空头用进口五层316L金属烧结Thiscontaineristhecylinderforminthecenter,thebothendsaretheconeform.Oneoftheconecosisdesignedforloadingandunloadingwiththeopeningtype.Inaddition,samplinginceandmixing-breakingdevicearealsoinstalled.Atanotherconecoisinstalledafilteringdish,inwhichisthemetalsinternetwithsixlayersmadeby316LandimportedfromJapan.Ithasmanyadvantages,suchas,highaccuracyoffilter,highstrength,convenientinstallationandcostetc.Inthecentralpartofthecontainerthevacuumabsorbingcoverisdesigaed,whichhasfourvacuumheadstotally.Thevacuumheadsaremadebythe316Lmetalsinternetwithfivelayers,whichisalsoimportedfromJapan.Ithasfollowingadvantages:convenientlyrece,easytoclean,anti-blowingandnoflecketc.Atthevacuumconethedevicesforloadingmaterialince,loadinglotionince,pressingfilteringince,loadingforprotectinggas-nitrogenandnoflecketc.Thismachinesetcanadopttheman-machineinterfacecontrolandexplotionproofcontrolintheallworkingproceduresofreaction,crystallization,condensing,filtering,cleaning,dryingandOneortwocrashingdevicescanbedesignedaccordingwiththeproduct三、工作原理Work1、反应、结晶、浓缩阶2、过滤阶段3、洗涤阶段4、干燥阶段的。并可进行原位取样过程。通过旋风分离器捕集微粉，并可由冷凝器收集。ReactionandcrystallizationTheconewithmixerisdownward.Mixingformcanbechosen lyaccordingtothecharacterofmaterial.Thematerialissenttotheequipmentfromloadingpositiononthesideoffaceoftheequipment.ThecontinuousturningofthemixingsmmakesreactionandcrystallizationandFilteringRevolvethecontainerfor180degreesandmaketheconewiththepercolationdishdownward.Connectthebottomofthisconewithavacuumdeviceandcompletetheseparationoffiltercakeandfemaleliquid.WashingAfterthefilterproceduretakingintothelotion,thenstartthemixingaxis,revolvethecontaineratthesametime,crashthefiltercakeandpurifyitfurtherbylotion,thenwashtherestfemaleliquidanddehydrate.DryingAfterthesecondfilterstage,anti-blowingthecontainerbynitrogengasthrouththevacuumopening.Makethefiltercakeseparatethefilternet.Revolvethecontainer,inthisprocessstartthemixingaxisandmakethefiltercakecrashed.Makethehotwatercirculateinthewholecontainer,drythematerialunderthevacuumcondition.samplinginceprocessisalsobedone.Thetornadoseparationmachinecancatchandgatherthetinypowder,andthecondensercancollectorganicsolvent.四、电器控制ElectricalIntheoperationlocaleisadoptedtheman-machineinterfacecontrolandexplosionproofcontrol.Ateachworkprocedureonecraftparameterisset,thenitcanbeoperatedautomaticallyunderthenormalworkconditions.AllelectricalequipmentsintheoperationlocalearedesignedwithexplosionproofclassⅡ五、主要技术特性（Product干燥器容积过滤面积（㎡filter滤饼厚度thicknesoffilter滤饼体积cubageof装料量loadingpowerofthemain搅拌器功率powerofthe干燥器转速rotatespeedof0-0-0-rotatespeedof0-主机重量Machineweight（㎡areaof77DOUBLECONEVACUUMDRYING双锥真空干燥机ThisseriesproductsisoneoftheequipmentsthatberesearchedandbeenawaredbytheShanghaiMedicalIndustryInstitute,mainlyapplicabletopharmaceutical,chemicalindustrydryingvariousantibiotics,crystallinegranuleandotherformofgranule.主要特Main60°夹角，物料在回转过程中不易起球，出料时不易产生滞留现象，不致因为两轴同心度较高：100012um10003000传动平稳：通过电机、机、大小齿轮传动，使整台机组在运转过程中更加平稳可靠设计有CIP、SIP装置Theconeangleisdesigned60°whichhelpsmaterialPilling- duringrotaryprocess,avoidpowderretentionduringdischarge.Thedeviceincludesthreelayers.Itiscompleymadeofstainlesssteel.Themiddlejacketisforhotwatercirculation.Topreventstainlesssteelandcarbonsteelfromproducingstaticcorrosion,thejacketmustbemadeofstainlesssteel,andtheouterlayeradoptsfiberglasscottonforheatHighconcentricdegreeoftwoshafts:lessthan12umfor1000Lorsmallerthan1000liter,lessthan16umfor1000Lto3000L,lessthan25umfor3500Lto5000L.Goodstability:Thewholeframeisweldedtogetherwithstainlesssteelandcarbonsteel,outsidecoveredwithstainlesssteelte.Goodairproof:concentricdegreeofshaftarecontrolledwell,mechanicalsealsareGoodstiffness:Thebothendsoftaperareweldedtogetherwiththeconevesselasawhole.ItisSpreadsteady:Thewholemachineisdrivedbytheelectricalmotor,gearbox,bigandsmallgears,whichenabletherunningofthemachinemorestablyandreliablyMountedwithCIPandSIP技术参Technology干燥器容积装料量（升驱动功率（千瓦Drive干燥器转速（转/分Rotate主机重量（公斤Host配套冷凝器传热面积（㎡Diathermanousareaof63636383574774444444≤DhhLMabcdefSPRAYDRYING喷雾干燥机10本机采用新开发的三流式气流喷雾器，气液接触好，雾化均匀，利于达到无菌操作，且结构简单，操作方便，避免了压力式雾化系统泵柱塞的密封和与环境空气的接触，以及离心“GMPbeingheatedbyhotairorelectricity,itisheatedbyhotairorhot andelectricitycompensator.Inthefilteringsystemithaspre-filter,secondaryfilterandhighefficientfilter,raisedthedecontaminationtyofthehotairthusandconsumedly,lowerthemotivedepletion.Efficientairfiltertakesmicrofiberglasspaperasmedium,usingtobear0-150℃feltedmaterialtosealandpack,thedecontaminationdegreecanattainnomorethan10/Lfor0.5umdust,hashighpurifiedqulity,reallymeetthelow-consumeandsterilerequirements..Thismachineadoptsthene