ABB产品油漆作业指导书

10恒强HENGQIANG

生效日期：2023620ABB产品油漆作业指导书ABB产品油漆作业指导书EffectiveDate:June 20,PaintingSystemInstructionforABBProducts2023文件号：B/HQ0005-ARef.NO.B/HQ0005-A一、目的ABB产品各油漆系统的要求，ABB产品的油漆质量。PurposeTomakethestandardprocessofpaintingforABBproducts.sticktocomplytheproductioninstructionsasfollowingaspects:Controlling thepreparationofrawmaterials,theuseof equipments,thetreatmentof metalsurface,themanagementofpaintingprocess,themeasurementofdryfilmthickness,theinspectionofquality,and therecordsofquality.So itcansatisfytherequirementofABBforpaintingsystem,andinsurethequalityofABBproducts.二、参考资料阿克苏诺贝尔防护涂料〔苏州〕《工业防护漆手册》《WIWA无气喷涂用户操作手册》ABBP-1151(C2P-115〔C3P-115〔C5-P-115〔C5-M。ReferencesTheproductdatasheetindexofAKZONOBELTheguidelineofoperationforWIWAairlesssprayingTheinstructionofpaintingsystemfromABBP-1151(C2P-115〔C3P-115〔C5-P-115〔C5-M三、金属外表处理理掉。对冷却器内外外表必需使用喷砂处理，喷砂处理使用的压缩空气应没有油、水和其它有害ISOSa2.5〔GB/T892St3要求。4小时，必需再次外表处理〔扫砂处理。有色金属〔50836060和不锈钢管和板〔含接地板〕外表不需要喷涂油漆，喷漆之前应承受掩盖物保护。基层温度要高于露点温度3℃。80%10℃-40℃之间。砂处理。ThetreatmentofmetalsurfaceInspectthesurfaceofcoolertoconfirmiftherearesomedefects,justliketheweldingslag,thesplash,andthesharpedges。Ifthereare,dealwiththembysomeadaptedmethods.Theinsideandtheoutsidesurfaceofthecoolersneedtobesandblasted.Thecompressedairusedforsandblastshouldnotcontaingas,water,andotherharmfulmaterials.ThesurfaceroughnessofsandblastshoulduptothestandardofISOSa2.5(GB/T8923);Iftherearesomeplaceswherecan”tbeblastedontheinsideandoutsidesurface,thereshouldbetreatedwithgrindingwheelorwirebrush,andshouldbeuptothestandardofSt3.Theproductswhichhavebeensandblastedmustbepaintedataperiodsothattheycan”trustagain.Iftheyhaven”tbeenpaintedduring4hours,thesurfaceneedtobeblastedagain.Thenon-ferrousmetals,suchasaluminiumplate5083,thealuminiumpipe6060,andthestainlesssteeltubeandplate(includingtheearthplate),shouldnotbepaintedonthesurface,beforepainting,protectitbysomecovering.(usingplasticfilm)Beforepainting,mustbenotedthatthebasetemperaturemustexceedthedewpointtemperature3℃.Thehumidityshouldnotmorethan80%,andtheenvironmenttemperaturebetween10 ℃-40℃isbest.Iftherearesomegreasesonthesurfacebeforepainting,washitbycleanagentimmediately.Asoccasionrequires,blastalltheinsideandoutsidesurfacesoftheproduct.四、使用设备规格及清洗、施工、保养要求ABB产品油漆承受无气喷涂设备Phoenix6552设备的安全性、开机、关机、维护以及工作故障及解决方法参照《WIWA无气喷涂用户操作Thespecificationoftheequipmentandtherequirementofwash,constructandmaintainThemodeleuipmentusedforpaintingABBproductsisPhoenix6552.Thesafety,startingup,poweroff,maintainandthemethodsofsolvingtheproblem,pleaserefertoTheuserguideforWIWAairlessspraying.五、设备参数及外围条件型号最大自由流量〔gal/min〕每周期输毫升数〔fl.oz.〕最大工作压力〔psi〕inmm〔in.〕物料出口〔inch〕工作时的噪声等级空载〔LpA〔dB〕

6,5〔1,7〕40(1,4)416(6.033)75(2,95)1/4NPT84

6552压力比最大进气压力〔psi〕空气马达直径mm(in.)进气〔inch〕负载〔LpA〔dB〕

52:18(116)140(5,51)G3/8””80ThedataandtheconditionsoftheequipmentModelMax.FreeFlow〔gal/min〕Eachcycleinput〔fl.oz.〕Max.OperatingAirmotorstrokeinmm〔in.〕fuildexit〔inch〕NoiselevelwhenoperatingNon-loa〔LpA〔d〕

6,5〔1,7〕40(1,4)416(6.033)75(2,95)1/4NPT84

6552PressureratioMax.Airinflowpressure〔psi〕Diameterofairmotormm(in.)load〔LpA〔d〕

52:18(116)140(5,51)G3/8””80六、产品外表配套涂层油漆特性ABB产品使用的油漆，依据ABB期购置必需要求其供给油漆的相关证明材料，验证批次号。PaintingspecificationofthematchedlayeronthesurfaceThepaintusedforABBproductsispurchasedfromAKZONOBELwhichisappointedbyABB.Everytimeforpurchasing,theAKZONOBELshouldprovidetherelatedpetitionpackageandcheckthebatchNO..双组份环氧磷酸锌防锈底漆Intergard251涂装数据颜色 氧化铁红光泽 哑光体积固体份63%±2%典型厚度

50-75微米〔2-3密耳79-119微米〔3.2-4.8密耳〕理论涂布率75微米的条件下，8.4平方米/公升337平方英尺/美制加仑实际涂布率考虑适当的损耗系数

Intergard251自重涂间隔温度40℃〔104℉〕

表干2小时1小时45分钟30分钟

硬干7小时5小时3小时2小时

最小7小时5小时3小时2小时

最大12月12月12月12月a.2-componentepoxyprimerIntergard251Intergard251paintingdataColorGloss

IronoxideredMatteVolumesolid 63%±2%TypicalthicknessTheoreticalSpreadingrateActualSpreadingrate

DFTis50-75μm〔2-3mil〕correspondingWFTis79-119μm〔3.2-4.8mil〕UndertheconditionofthevolumesolidandDFT75μm,itis8.4m2/L.UndertheconditionofthevolumesolidandDFT3mil,itis337ft^2/mpg.ConsideringappropriateShrinkageFactorPaintingmethod

Nonairpainting,airpainting,brushpainting,androllerpainting.DryingtimeTemperatureSurfacedryHarddrymin.Intergard251repaintingintermax.10℃〔50℉〕2h7h7h12months15℃〔59℉〕1h5h5h12months25℃〔77℉〕45min3h3h12months40〔104℉〕30min2h2h12months双组份厚浆型环氧树脂漆Intergard475HS涂装数据颜色 浅灰色光泽 哑光体积固体份80%典型厚度

100-200微米〔4-8密耳125-250微米〔5-10密耳理论涂布率在上述体积固体份和干膜厚125微米的条件下，6.4平方米/公升257平方英尺/美制加仑实际涂布率考虑适当的损耗系数

无气喷涂、空气喷涂、刷涂、滚涂repaintinginterval

Intergard475HS温度表干硬干最小最大-5℃〔23℉〕150分钟48小时48小时无限制5℃〔41℉〕90分钟16小时16小时无限制10℃〔50℉〕80分钟14小时13小时无限制15℃〔59℉〕75分钟10小时10小时无限制25℃〔77℉〕60分钟5小时5小时无限制 2-componentheavystarchepoxypaintingIntergard475HSPaintingdataColorColorGlossLightGreyMatteVolumesolid 80%TypicalthicknessTheoreticalSpreadingrateActualSpreadingratePaintingmethod

DFTis100-200μm〔4-8mil〕correspondingWFTis125-250μm〔5-10mil〕UndertheconditionofthevolumesolidandDFT125μm,itis6.4m2/L.UndertheconditionofthevolumesolidandDFT5mil,itis257ft^2/mpg.ConsideringappropriateShrinkageFactorNonairpainting,airpainting,brushpainting,androllerpainting.Dryingtime Intergard251repaintingintervalTemperatureSurfacedryHarddrymin.max.-5℃〔23℉〕150min48h48hunlimited5℃〔41℉〕90min16h16hunlimited10℃〔50℉〕80min14h13hunlimited15℃〔59℉〕75min10h10hunlimited25℃〔77℉〕60min5h5hunlimited双组份、环氧富锌底漆Interzinc52涂装数据颜色 灰色光泽 哑光体积固体份59%典型厚度

50-75微米〔2-3密耳85-127微米〔3.4-5.1密耳〕理论涂布率75微米的条件下，7.9平方米/公升315平方英尺/美制加仑实际涂布率考虑适当的损耗系数

无气喷涂、空气喷涂、刷涂隔

Intergard52自重涂温度5℃〔41℉〕

表干2小时

硬干10小时

最小8小时

最大15℃〔59℉〕90分钟6小时4小时无限制25℃〔77℉〕75分钟4小时3小时无限制40℃〔104℉〕45分钟2小时2小时无限制Interzinc52PaintingdataColorGloss

GreyMatteVolumesolid 59%TypicalthicknessTheoreticalSpreadingrateActualSpreadingratePaintingmethod

DFTis50-750μm〔2-3mil〕correspondingWFTis85-127μm〔3.4-5.1mil〕UndertheconditionofthevolumesolidandDFT75μm,itis7.9m2/L.UndertheconditionofthevolumesolidandDFT3mil,itis315ft^2/mpg.ConsideringappropriateShrinkageFactorNonairpainting,airpainting,andbrushpaintingDryingtimeIntergard251repaintinginterTemperatureSurfacedryHarddrymin.max.5℃〔41℉〕2h10h8hunlimited15℃〔59℉〕90min6h4hunlimited25℃〔77℉〕75min4h3hunlimited40〔104℉〕45min2h2hunlimited双组份、不含异氰酸脂的高固体份高性能面漆Interfine878涂装数据颜色 ABB蓝光泽 高光泽体积固体份72%典型厚度

50-75微米〔2-3密耳69-104微米〔2.8-4.2密耳〕枯燥时间用Intergard251自重间隔温度表干硬干最小最大5℃〔41℉〕6小时8小时8小时12个月41/2小时6小时6小时12个月3小时4小时4小时12个月40℃〔104℉〕11/2小时21/2小时21/2小时12个月理论涂布率60理论涂布率60微米的条件下，12平方米/公升481平方英尺/美制加仑实际涂布率考虑适当的损耗系数涂覆方法 无气喷涂、空气喷涂、滚涂ColorGloss

ABBblueHighglossVolumesolid 72%Typicalthickness

DFTis50-75μm〔2-3mil〕correspondingWFTis69-104μm〔2.8-4.2mil〕Theoretical UndertheconditionofthevolumesolidandDFT60μm,itis12m2/L.SpreadingrateActualSpreadingratePaintingmethod

UndertheconditionofthevolumesolidandDFT2.4mil,itis481ft^2/mpg.ConsideringappropriateShrinkageFactorNonairpainting,airpainting,androllerpainting.DryingtimeIntergard878repaintinginterTemperatureSurfacedryHarddrymin.max.5℃〔41℉〕6h8h8h12months15℃〔59℉〕41/2h6h6h12months25℃〔77℉〕3h4h4h12months40〔104℉〕11/2h21/2h21/2h12months七、ABB产品各类油漆系统涂层技术要求ThetechnicalrequirementforthepaintingofABBproductsC5M油漆要求interzinc5260μm中间漆：intergard475HS110μminterzinc52360μm中间漆：intergard475HS220μmRequirementforC5MShell,innersurfacepaint:primerinterzinc52,dryfilmthicknessis60μm.Intermediatepaintingintergard475HS,dryfilmthicknessis110μm.Shell,exteriorsurfacepaint:primerinterzinc52,dryfilmthickness60μm.Intermediatepaintintergard475HS,dryfilmthicknessis220μm.Primerratiois4:1,diluentisGTA220/415,cleaningagentisGTA882/415.Intermediatepaintingratiois4:1,diluentisGTA007,cleaningagentisGTA220.C5I油漆要求interzinc5260μm中间漆：intergard475HS70μminterzinc52360μm中间漆：intergard475HS140μmRequirementforC5IShell,innersurfacepaint:primerinterzinc52,dryfilmthicknessis60μm.Intermediatepaintingintergard475HS,dryfilmthicknessis70μm.Shell,exteriorsurfacepaint:primerinterzinc52,dryfilmthicknessis60μm.Intermediatepaintintergard475HS,dryfilmthicknessis140μm.Primerratiois4:1,diluentisGTA220/415,cleaningagentisGTA882/415.Intermediatepaintingratiois4:1,diluentisGTA007,cleaningagentGTA220.C3油漆要求intergard25180μmintergard251140μmd.RequirementforC3Shell,innersurfacepaint:primerintergard251,dryfilmthicknessis80μm.Shell,exteriorsurfacepaint:primerintergard251,dryfilmthicknessis140μm.primerratiois4:1,diluentGTA220/415,cleaningagentisGTA882/415.八、油漆施工掌握2道以上时，应确保上道油漆处于表干状态。染物，假设有，则必需用打磨或其它方法处理掉。涂漆，此外，为确保锐边处涂层足够厚，用刷子涂刷边缘处的每一涂漆层。喷涂应当批量施工，且开启油漆除尘净化系统。PaintingcontrolRefertotheabovecharacteristiclistforthepaintingdrytime.Whenitneedtobepaintedformorethan2times,makesurethelaststeppaintissurfacedry.Thetemperatureinfluencestheshortestrepaintinginterval.Whentherepaintingtimeoverthelongestinterval,pleasecheckifthesurfaceshaveeffloresced,ifitisnecessary,treatitwithhighpresswaterorsandpaper.Beforepainting,polishtheprimerlayerwithsandpaper,sothattheimpuritiescouldberemovedandthesurfaceissmooth;Thesurfaceoftheprimerlayerhasnofomes.Ifithas,remove fomesbypolishingorsomeothermethods.Ifthepaintingpointisverysmallorisdifficulttopaint,pleaseusebrush.Beforepaintingthewholesurface,brushalayerofpaintontheweldingpointandthecorner.Moreover,inordertoensurethepaintlayeronthesharpedgeisthickenough,brusheverylayerontheedge.Batchpaintingisnecessary,andthepaintingdustpurificationsystemmustbeopened.九、安全掌握施工环境应无明火，应保证有良好的通风、除尘条件。SafetycontrolTheoperatingconditionisnofire,well-ventilated,andwellpurified.十、外观检查Visualinspection油漆须掩盖的区域螺钉/铆钉孔四周边角处窄边内外外表ThecoveringareaforpaintingTheareaaroundscrewholeThecornerNarrowwidthinsideandoutsidesurface油漆不行掩盖的区域螺纹孔和铆钉孔内〔铝板、管，不锈钢板、管，以及喷涂尼龙外表，镀锌或不锈钢、黄铜等有色金属紧固件〕Thenon-coveringareaforpaintingTheareainsidethescrewholeThesurfaceofthenon-ferrousmetals,suchasaluminiumplate,thealuminiumpipe,andthestainlesssteeltubeandplate,aswellasthesurfacewhichpaintedbynylon,thegalvanized,stainless,andbrassfasters.以下为不行承受的油漆掩盖区域的外观缺陷露出产品基材螺纹孔/螺栓或铆钉四周油漆隆起〔和基材脱离)及螺纹孔内有影响装配的油漆积存。15mm的圆四周或超过两处的露底漆。外表喷漆面凹凸不平；油漆流挂；严峻的橘皮。锈蚀外说明显的色差或喷涂种类、颜色错误。300mm1处大于直径30mm2颗颗粒和杂质点。处目视检查产品外表可觉察的起泡、起皱、熬坑，油污，裂缝和孔洞。Theunacceptedvisualdefaultsofpaintingcoveringareaasfollows:Revealingthebasematerial.Thepaintupheavedaroundthetappedhole,boltorrivet,orthepaintaccumulatedsothatitinfluencesassembly.Thecoveringareaontheoutsidesurfacehasa15mmprimerpaint.Theoutsidesurfacepaintedunsmooth;thepaintsagging;seriousorangepeel.Corrosion.Obviousaberration,ormistakesabouttypeandcolor.Underthebrightlight,checkthesurfaceoftheproductforadistanceof300mm,itcanbefoundtherearemorethan2particlesinascopewith30mmdiameter.Underthebrightlight,checkthesurfaceoftheproductforadistanceof300mm,itcanbefoundtherearebubblepoint,wrinkle,greasydirt,fissureandhole.其他外观标准〔不行存在的缺陷〕产品变形，毛边及焊渣。要求密封的区域无密封或未完全密封。OtherstandardsoftheappearanceThedeformation,deckleedgeandweldingslag.Theareawhichrequiredtobesealed,hasn”tbesealedfully.以下为可承受的外观缺陷分类220mm215mm〔此类可承受缺陷的前提是油漆厚度和附着力必需是合格的〕210mm10mm的油漆流挂。〔通常这种状况是由于刷漆造成的〕E.Theaccepteddefaultsasfollows:Visualinspectionforthesurfacehasnotmorethantwoplacesfortherangeof20mmdiametercircleofrevealedprimer,oroutsidesurfacehasnotmorethan2placefortherangeof15mmindiametercircleofrevealedprimer(suchacceptableflawisonthepremiseofthethicknessofpaintingfilmandadhesionmustbequalified)Notmorethan2placesfortherangeof10mmdiametercircleorthelengthandwidthnotmorethan10mmpaintflowingbeacceptedduringvisualinspectionoftheinnersurface.Visualinspectionoftheneartheedgeofthecoolerin20mmsurfacewithinthescopeofthepaintsurface,someslightlyunevenpaintingcoatshouldbeaccepted(usuallythekindofsituationisduetobrushpaintproduced)十一、附着力测试，干膜厚度检查Adhesiontestandthedryfilmthicknessinspection通过横切测试评估油漆涂层的阻力〔ISO1294，ISO240。3毫米，具体如下：在刀具上施加均匀压力切入。切割应当穿透基质外表。90°，这样形成了格子图案。沿格子图案的每一对角线用软刷轻刷面板，向后向前假设干次。20mm擦胶带。0.5-1.060°的角度平稳地拉下去除胶带。在良好照明下检查测试涂层的切断面。测试范围的分类请参见下表：〔从基底金属、从涂层之间或从单层裂缝中〕消灭板带状涂层薄片，说明测试失败。测试结果分类等级 说明切割边缘完全光滑。格子中没有一块方块脱落。5%。涂层沿着边缘和/或切割处剥落。受到影响的横切5%15%。/或15%35%。

发生剥落的横切区域外表外观〔以六行平行刀口为例〕--------65%。甚至无法归入等级4的剥落程度。 -------A.Assessingtheresistanceofpaintcoatingbyacross-cuttest(ISO12944，ISO2409).Thetestisperformedwithamuti-bladecuttingtool,thespacingoftheedgesbeing2or3mm,asfollows:13Makeacutinthecoatingwithuniformpressureonthecuttingtool.Thecutshallpenetratetothesubstratesurface.Makethesecondcutcrossingthefirstcutat90℃sothatalatticepatternisformed.Brushthepanellightlywiththesoftbrushseveraltimesbackwardsandseveraltimeforwardsalongeachofthediagonalsofthelatticepattern.Cutalengthypieceofventilationducttapeandplacethecenterofthetapeoverthelatticeinadirectionparalleltoonesetofcuts.Smooththetapeintoplaceovertheareaofthelatticeandforadistanceofatleast20mmbeyondwithafinger.Toensuregoodcontactwiththecoating,rubthetapefirmlywithafingertip.Removethetapebygraspingthefreeendandpullingitoffsteadilyin0.5-1.0sec.Atananglewhichisapproximately60°.Examinethecutareaofthetestcoatingingoodlighting.Seethetablebelowfortheclassificationofthetestarea:Thetestfailsiftheresultisclassifiedbetween3-5,andthecoatingalsoflakesinplatyribbonsatnon-crossedcuts(frombasemetal,frombetweenthecoatinglayersorfromsomesinglelayerbycracking).14ClassificationoftestresultsAppearanceofsurfaceofcross-cutareafromClassification description whichflakinghasoccurred(Exampleforsixparallelcuts)Theedgesofthecutsarecompletelysmooth:noneofthesquaresofthelatticeisdetached.Detachmentofsmallflakesofthecoatingattheintersectionsofthecuts.Acrosscutareanotsignificantlygreaterthan5%isaffected.Thecoatinghasflakesalongtheedgesandattheintersectionsofcuts.Acrosscutareasignificantlygreaterthan5%,butnotsignificantlygreaterthan15%,isaffected.Thecoatinghasflakedalongtheedgesofthecutspartlyorwhollyinlargeribbons,andithasflakedpartlyorwhollyon differentpares or the squares. Across