中英文来料检验程序文件

RevisionHistory更改记录Issue版本Page#页码Rev版次CHANGE更改内容WRITTENBY编写DATE日期ReviewandApproval塞查和批准Review Signature/Date Review Signature/Date … … …APP Signature/Date[x]ISOOfficer： [ ]FacilityEngineeringMgr：[x]QCSup： N_A ...Plant.Manager：[x]IQCHead： [x]MEMgr： [x][x]QAMgr&MR： [x] 1stprocessMgr： Program[x]Director： [x] 2ndProcessMgr： [x]PM： [x] PPCMgr： [x]StoreMgr： 1 ] ToolingRepair&MaintenanceMgr：[ ]PurchasingMgr： N/A N/A [ ]PMCSup： NA [ ]HRMgr： N/A [ ]ShippingSup： N/A [ ]ADMMgr： N/A [ ]FacilityMgr： N/A [ ]MISMgr： N/A CheckedbyDCC/Date：文控春核/日期：Effectivedate Expirydate文件生效日期： 文件失效日期： 1.0—目的Purpose： - 对所有外来生产用物料和外包商提供的产品进行来料检验，确保来料品质符合要求，及时发现来料不良问题，防止不良品流入。Checkingallincomingmaterialincludingsub-contractorprovideproductstoensurethequalitymeetrequirementandnonconformityisfoundintimesoastopreventreleasednonconformingincomingmaterial.围Scope:本公司所有生产用来料(除制模来料及免检产品)，包括客户提供物料和外包商提供的产品。Allincomingmaterials(Expectsomematerialformoldmakingandship-to-stockmaterial),includingcustomer-suppliedmaterialandsub-contactorsuppliedproducts.定义Definition:N/ARMT:物料进仓单的英文简写。RMTistheshortformofReceivingMoveTicket.MRB仓库：指仓库中指定的摆放不良品的区域/位置。MRBStoremeanstherejectedareaassignedbystore.4.0职责Responsibility:IQC负责物料的检验与测试。IQCisresponsiblefortheinspectionandtestofallin-comingmaterialandparts.采购部负责将来料之不合格情况通报供应商或分包商并办理不合格物料的退货。Purchasingisresponsibleforinformingnon-conformingmaterialtovendors/sub-contractors.5.0程序Procedure:作来料检验的物料，需登记于《IQC来料检查清单》IIQC001中。Incominginspectionmaterialneedlistin<IQCincominginspectionlist>IIQC001检验Inspection:货仓收到来料时，需首先核对有无P.O,无P.O之来料一律不能入仓，IQC也不作来料检验(不需求本公司发出“Purchase.order”的客供物料除外)，然后核对名称、规格、数量，如有不符，需将来料退回或在送货单上注明，并双方签字确认。如核对无误，货仓文员打印出RMT单交IQC作来料检验(包材、油墨类可手写RMT单交IQC)。Whenwarehousereceiptincomingmaterial,checkingP.OwhileNoP.OmaterialwouldbeenRejectedreceiptingandIQCchecking(Exceptcustomer-suppliedmaterialofnorequiringFPtorelease“PurchaseOrder”),andthencheckingname,description,quantity,whichnotmeetrequirements,returningincomingmaterialandnotedstateintheDeliveringGoodsSheetsignedbybothrepresentativesisnecessary.Ifmeetallrequirements,clerkofWarehousetypeRMTsheetandsubmitittoIQCforincominginspection(Forpackingmaterial,printingink,manuscriptRMTsubmittedtoIQCisacceptable)IQC确认此物料供应商是否已列入批准供应商之清单，如无，通知采购部并将RMT单退回货仓，特别紧急物料以紧急放行处理，并且IQC将不得接受同一物料连续三批以上的紧急放行(备注：客供物料除外)。IQCconfirmifthesupplierofincomingmaterialhavebeenlistedinAVL(Approvedvenderlist),Ifno,informPurchasingDept.andreturnRMTtowarehouse.Forurgentincomingmaterial,IQCdisposeitaccordingtourgentlyreleasingmethod,meanwhile,thesameincomingmaterial,whichhavebeenurgentlyreleasedforcontinuous3lots,can’tbeacceptedbyIQC(Note:notincludecustomerprovidedmaterial).对于塑胶原料，IQC依据《塑胶来料检验指引》SIQC001进行来料检验。Toplasticrawmaterial,IQCcarryoutincominginspectioninaccordancewith<plasticincominginspectioninstruction>SIQC001.对于喷油油墨，IQC依据《油墨来料检验指导书》IQC006进行来料检验。Toprintingink,IQCcarryoutincominginspectioninaccordancewith<Printinginkincominginspectioninstruction>IQC006.对于烫金纸，IQC依据《烫金纸来料检验指引》IQC008进行来料检验。Tohotstampingpaper,IQCcarryoutincominginspectioninaccordancewith<Hotstampingpaperincominginspectioninstruction>IQC008.对于包装材料，IQC依据《包材来料检验指引》SPK003进行来料检验。Topackingmaterial,IQCcarryoutincominginspectioninaccordancewith<Packingmaterialincominginspectioninstruction>SPK003对于其它来料，IQC科制定相对应之来料检查指导票（针对外包装检验，IQC每批来料抽检5箱，如有一箱不符，则判定整批不合格）。并依据其作来料检验。Toothersincomingmaterial,IQCsectionpreparerelevantIncomingInspectionInstructionwhichIQCbaseontocarryoutincominginspection（Forpackaginginspection,samplingcheck5boxperlot，）.针对所有化学品，必须检查A、外包装上是否依《化学品安全标签编写规定》标明化学品名称，或分子式，主要化学成分及组成，化学品编码（若有），安全标志，危险警示标语，危险性概述，安全措施，灭火措施，生产日期，保质期限或有效期截止日期，提示向生产销售企业索取安全技术说明字样，生产企业名称、地址、邮编、/应急咨询。下图是一个化学品安全标签样板（用于贴于化学品容器上）供参考用。B、

燕山牌货度：件熨言求现S30T1203易燃易爆-对人体有善交金蹴史诙燕山牌货度：件熨言求现S30T1203易燃易爆-对人体有善交金蹴史诙.*帝.更干例由冶国走知t则科产学■上篇力工其庵帛奈受一正埼亨片一国位用升留3A唯金E越停人工拜欧EEisobutune疗丁询C4K10火火；♦看切度T丸也由总■恰艮卜城而生产企业富用安立技术说胆抬D砒色时H#&由化黜胴itH二「队北京市房山巳青山向阳环1号JHN©D砒色时H#&由化黜胴itH二「队北京市房山巳青山向阳环1号（上图摘录于《化学品安全标签编写规定》GB15258-1999）C、否有标识制造/生产日期及保存期限，及RoHS符合标识，及是否有有有效的MSDS°Forallchemicals,IQCmustcheckwhethermanufacturedate,shelflifeandRoHSidentifierareindicated,andwhetherMSDSisvalid.以上所有来料检验将同时依据《品质检查标准》SQC002以及来自客户的特别要求。Carryingoutaboveallincominginspection,andmoreover,incompliancewith<Qualityinspectionspecification>SQC002andspecialrequirementsfromcustomer所有《口6。6百建8MoveTicket》需IQC组长以上人员签字确认检验结果后交货仓。All<ReceivingMoveTicket>signedandconfirmedinspectionresultsbyIQCleaderupwardspersonnelshallbesubmittedtowarehouse.货仓文员根据RMT检验结果输入电脑系统，合格物料进入生产仓库，不良来料进入机口8仓库待处理。RMT单同时由货仓分发至采购、PMC、一联由采购部在月结时转送财务。ClerkofWarehousebasedonRMTinspectionresultstotypeintocomputersystem.StoringacceptablematerialinproductionstorageandnonconformingmaterialinMRBstorageforpendingdisposition.RMTsheetiscopiedtoPurchasing,andPMCbyWarehouseandoneofitscopyistransferredtoFinancebyPurchasingdept.everyendofthemonth.对于IQC检验发现的不良物料，将发行《不合格品报告》QF-QC-005，按FQP-NCP03《物料评估程序》和FQP-NCP01《不合格品管制》进行处理。TononconformingmaterialfoundbyIQCinspection,releasing<NonconformingReport>QF-QC-005or<8DCARReport>QF-QC-002anddisposingitinaccordancewith<MaterialReviewBoard>FQP-NCP03and<Controlofnonconformingproduct>.通常情况下，来料需在以下要求的时间完成检验工作。UsuallyincominginspectioniscompletedwithinthefollowingspecifiedtimeafterreceivedRMT：装配来料：接RMT后，2个工作日；Assemblyincomingmaterialiscompletedinspectionwithin2workingdays；油墨烫金纸等副料：3个工作日；Sub-material,paintinginkandhotstampingpaperetc.iscompletedinspectionwithin3workingdays；塑胶来料：接RMT后，正常情况下，3个工作日生产部啤出色牌，IQC接色牌后1至2个工作日完成；对于无需测色原料，IQC接RMT后，2个工作日完成；Forplasticincomingmaterial,Normally,Productionmoldcolorchipwithin3workingdaysandIQCcompleteinspectionwithin1to2workingdaysafterreceivedthecolorchip；Forplasticincomingmaterialwhichnotneedcheckcolor,IQCcompleteinspectionwithin2workingdays；其它来料：接RMT后，2个工作日.0仕6年incomingmaterialiscompletedinspectionwithin2workingdays.塑胶原料检验记录于QF-QC-027《塑胶原料检验报告书》中，油墨检验记录于QF-QC-039《油墨检验报告书》中。其余来料检验记录于QF-QC-036《来料检查报告书》中。Recordinginspectiondataofplasticrawmaterialin<Plasticrawmaterialinspectionreport>QF-QC-027,printinginkin<Printinginkinspectionreport>QF-QC-039,andothersincomingmaterialin<incomingmaterialinspectionreport>QF-QC-036.IQC根据检验报告，每月做成QF-QC-036《来料检验月报表》，E-mailQA经理、物料经理、采购经理和各PMoIQCbasedoninspectionreporttoprepare<monthlyreportofincominginspection>QF-QC-036whichtoQAmanager,Materialmanager,Purchasingmanagerandrespectiveprogrammanagementteam.对于客户提供物料，如果IQC检验半年以上未发生过品质问题，经项目经理、品质部经理、生产部经理批准后，可向IQC申请该物料进行免检。IQC将该物料纳入《免检物料清单》中。但IQC可对免检部品随机检查，如发现品质异常，可随时取消该物料免检资格。Forthematerialsprovidedbycustomers,ifnoincomingfailuresarefoundbyIQCformorethanconsecutive6months,withProgramManagerandQualityManagerandProductionManagerapproval,in-cominginspectionwillnotbeneeded.AndIQCwillupdate<<By-passMaterialList>>.ButIQCinspectorshavetheauthorizationtodoinspectionforthesematerials,ifanynonconformanceisfoundininspectionfreeperiod；In-comingfreeofinspectionwillbecanceled.免检&紧急放行Concession&Urgentlyreleasing对于生产急需而来不及检验或工程打样无样板的来料，相关部门需填写《来料免检&紧急放行申请表》QF-QC-043一式4份交IQC确认，并标明放行根源。Incomingmaterialofurgentneed&engineerbuildingME&QEandhavingnoenoughtimeforincominginspection,relateddept.needfillin<IncomingMaterialConcession&urgentlyreleasingapplication>QF-QC-043(total4sheets)submittedtoIQCforconfirmationandidentifyingrootcause货仓需在申请书上确认实收来料数量，对应批次号以及RMT号。WarehouseconfirmontheapplicationreportaboutreceiptedIncomingmaterialquantity,relevantbatchno.andRMTno.。IQC根据实际情况以及放行来料是否符合以下条件决定是否放行。Basedonactualstateandwhethertherequestedmaterialmeetsthefollowingcondition.IQCshalldeterminetoreleaseitornot.第一次来料或工程打样使用Firstincomingmaterial&EngineerBuilding生产紧急，接单后没有2个工作日供IQC检查。Urgentneedbyproductionandlessthan2workingdaysforIQCinspectionafterreceivedRMT此来料品质稳定，先前未发生严重品质问题。Thiskindofincomingmaterialqualityissteadyandnoseriousqualityproblembefore如以上条件不符合，生产仍需紧急放行，IQC则必须提供情况说明并得品质部高级主管级或以上人员确认。Ifnotmeetingaboveconditionandproductionstillneedurgentlyreleasing,problemdescriptionandapprovedbyQualityseniorsupervisororupwardsarenecessary.IQC将及时对免检&紧急来料进行跟迤生筐中品^情况。如发现质量问题，应即时通知生产部门停止使用紧急放行物料。IQCistoinspectimmediatelyconcession&urgentlyincomingmaterialswhichhavenotbeenreleasedandfollowsup.Ifnonconformityisfound,notingintimeproductiondept.tostopuseconcession&urgentlyreleasingincomingmaterial.《来料免检&紧急放行申请表》QFQC-043正本存IQC科，同时申请部门分发至相应货仓科、申请部门自留与IPQC科。<IncomingMaterialConcession&Urgentlyreleasingapplication>QF-QC-043ispreservedbyIQCsectionwhilecopytowarehousesection,applicationdept.andQCsection免检&紧急放行物料，IQC需临时制作标贴注明：物料名称、编号、数量以及显眼的“试用”字样，并由IQC负责人于标贴上加签。Forconcession&urgentlyreleasingmaterial,IQCneedmaketemporaryidentificationwhichisnoted：description,number,quantityandobvious“trialusing”andsignedbyIQCHead.试用过程中，IPQC需对其进行跟进，一旦发现来料不良应立即停止生产，并及时通知IQC对来料进行处理。IPQCneedsfollowing-upmaterialtrialusing.StoppingproductionandnotifyingintimeIQCtodisposeassoonasnonconformityisfound.检验状态标识控制identificationofinspectionstatusIQC检验合格的塑胶原料需贴上“FPIQCPASSED”标贴，不合格贴上“FPIQCREJECTED”标贴，标贴上需注明：原料名称，原料批次，原料包数，检验员，检验日期，检验结果。IQCstick“FPIQCPASSED”labelonacceptableplasticrawmaterialand“FPIQCREJECTED”labelonnonconformingproduct.Labelmustbenoted:materialname,batchno.,quantity,inspector,inspectiondate,inspectionresult其它来料IQC检验合格贴上绿色的“FPIQCPASSED”标贴，不合格贴上红色"FPIQCREJECTED”标贴，并在标贴上加盖相应印章(蓝色)，或直接在外箱标签上盖上“FPIQCPASSED”或“FPIQCREJECTED”印章。Forothersincomingmaterial,IQCstick“FPIQCPASSED”labelonacceptableproductand“Rejected”labelonnonconformingproductandcoverrelevantstamp(blue)onthelabel，ordirectlycover“FPIQCPASSED”or“FPIQCREJECTED”stamponthelabelofthecarton.来料检验IQC应接受部培训，并持证上岗。IncominginspectionIQCshallgetinternaltrainingandrelevantqualificationcertificate.6.0相^文件和资料RelevantdocumentanddataFQP-NCP01《不合格品管制》<Controlofnonconformingproduct>FQW-IQC01《应商纠正行动要求》<VendorCorrectiveActionRequisition>SQC002《品质检查标准》<QualityInspectionSpecification>SIQC001《塑胶来料检验指引》(Plasticincomingmaterialinspectioninstruction>各种《来料检验指导书》Allkindsof(Incominginspectioninstruction>其它检验指引〕Othersinspectioninstruction7.0品质记录QualityRecordsRecordDescription记录名称FormNo记录的表格编号Keepby保管人RetentionTime(Min)保存期限ObsoleteDisposition过期处理办法《ReceivingMoveTicket》QF-MW-006BWarehouse/IQC1year书面记录撕