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SurvivalintheModernAutomotive&RelatedSupplyChainsSylviaHillDirector,ProductionControl&LogisticsDelphiAsiaPacificJuly20031第一页,共二十五页。“aforcewithoutsignificanttransportationmustlose,onewithoutprovisionsmustlose;onewithoutsupplycaravansmustlose”SunTsu-TheArtofWar(circa480-221BC)2第二页,共二十五页。PresentationOutline
DelphiAsiaPacificCriticalSuccessFactorsGlobalNetworkInformationandVisibilitySupplyChainManagement第三页,共二十五页。DelphiCorporationDynamics,PropulsionandThermalSectorEngine&EmissionManagementSystemsEnergyManagementSystemsVehicleDynamicsThermalManagementSystemsElectrical,Electronics,Safety&InteriorSectorIntegratedBodyElectronicsPowertrainElectronicsChassis&SafetyElectronicsAudioSystems&MobileMultimediaSafetySystems&InteriorsElectrical&ElectronicSystemsProduct&ServiceSolutionsEnterprise
TechnologiesInternationalOperationsandSales&Marketing2002Sales:$27.4Bil第四页,共二十五页。CriticalSuccessFactors
FocusontheCustomerGlobalNetworkInformationVisibilityLeanSupplyChain第五页,共二十五页。FocusontheCustomerTechnology,QualityandPriceareGivensDesignsforglobalmarketsGlobalSupplyCapabilityMinimizeproductandsuppliervalidationasexpandgloballyLocalization:Cost,Currency,ResponsivenessAnnualcontinuousprocessimprovementMinimizeOEMSproductioncostsFastandleanSupplyChain第六页,共二十五页。Example:MitsubishiWorldEngineSource:
GlobalPlatformsWillDriveCommonParts:NeedtoWorkWithBothOrganizationsGlobalManufacturingandSupplyStrategyRequired第七页,共二十五页。Example:ChinaBRILLIANCEFAW-Jilin-HAFEIDCAC
QINCHUAN
DONGFENGSAIC/GM/WULINGLIUZHOUMACHINAE
CHANGHAN&CHANGAN-SUZUKI
GMJINBEI
FIAT-NANJING
SGM
S.E.M
YUEJIN-NANJING
BAODINGGREATWALL
SAICCHERYJMCISUZUMAZDA-HAINACHANGHEHYUNDAI-TOYOTA-AUDIManyDomesticandGlobalOEMs;RelationshipsrequiredinmultiplecountriesLeverageeconomyofscaleforcosteffectivesupplystrategy第八页,共二十五页。DistributionNetworktoSupportCustomersShengyangW/HforChongqinW/HforWuhuW/HforCheryLiuzhouW/HforShanghaiW/Hfor1500MxMFuzhouW/HforSoueastGuangzhouW/HforHondaChangHeW/HforBeijingW/HforChina:Highlogisticscosts,developinglogisticserviceproviderscapabilitiesanddifferentcustomerrequirementsGlobalandlargesuppliersprovidevalueinsupplynetwork第九页,共二十五页。InternationalNetworkDesignLogisticsPartnersNetworkDesign:Hub&Spoke,Direct,MilkrunEngineeredRouteOptimizationInformationtoMaximizeVelocityCostAnalysis–“Whatif…”第十页,共二十五页。InformationManagementandCollaborationContributetoSuccessDesignandPlanningVirtualR&Dlaboratoriesandfactoriesonlinefacilitatequickturnaroundtimeforproductionprototypes,re-engineeringand24/7non-stopcollaborationInformationSystemsprovidedanalysisandcontingencyplanstoprotectcustomersduringIraqWar,LogisticsstrikesandSARS\Optimizationandmodelingtoolsforglobalsourcing,manufacturing,design,anddistributionanalysis第十一页,共二十五页。InformationManagementandCollaborationContributetoSuccessRespondingandProblemSolvingExample:ThenewSARSpathogenwassuccessfullyidentifiedinjustover1month(Mar12toApr16)becauseoftoday’se-enabledworkenvironment.13topresearchlaboratoriesfrom10differentcountriesdeliveredthecrucialresultinrecordtime–afeatthatwouldtakeatleast1yearwithoutsuchaggregatedcollaborationandseamlessdataexchangeGrowthDemandChanges:Formationofa“virtualandoptimalorganization”comprisingofnetworkedmanufactures,dealers,suppliers,etc第十二页,共二十五页。InformationManagementandCollaborationContributetoSuccessCostReductionSignificantlogisticcostreductionslieinprocessimprovementsenabledbyinformationsystemsandextendintotheenterpriseUpdatedReal-timeinformationtomeasureandadjustsupplychainEspeciallycrucialtoJust-in-time/Just-In-SequenceproductionElectronicfleetmanagementProduction&ResourcePlanning第十三页,共二十五页。InformationVisibility第十四页,共二十五页。CovisintCovisintCO-Communicate,Collaborate,andConnectVIS-VisibilityandVisionINT-Integrate,International,andInternetLowerTransactionCostsOnlineMarketSpaceforSourcingIndustryStandardProblemSolver第十五页,共二十五页。FastandLeanSupplyChainSignificantvolumevariationingrowingmarketsStronglinkwithcustomer’splanningorganizationCapacityPlanningContingencyPlanningDemandVisibility第十六页,共二十五页。InformationisKingeMarketspacesoffergreatopportunityforinformationsharingwithinvaluestreamInduceintra-supplychaincooperationIncreaseinformationintegrityIncreaseininformationflowEnhanceproduct&packagingintegrityReinforcelogicalinventorymanagementandimproveprocurementprocessTheaboveisachievedthroughmulti-facetedconnectivityusinginternet,intranetandextranetthroughoutthelocal,regionalandglobalvaluechainlinks第十七页,共二十五页。“…Winningrequiresmorethanmanufacturingandsourcing,itinvolvesmanaginginformationandmaterialflow…quickly,efficiently…”第十八页,共二十五页。Summary–CriticalSuccessFactorsCustomerCustomer-focusedMindset,ListentotheVoiceoftheCustomersGlobalsupportcapabilityProactiveproblemandcostreductionmindsetStrongrelationshipwithplanningorganizationGlobalNetworkCommonpartswithcross-regionalvalidationManufacturingandsourcingnetworkEconomyofscale第十九页,共二十五页。Summary–CriticalSuccessFactors-ContInformationSystemsFullyintegratedandWeb-enabledValueChainManagementLeanlogisticsnetworkdesignandcontinuedoptimizationAggregationofdataintomeaningfulinformationSupplyChain-EmergentVirtualOrganizationEverylinkinthechainiscrucialtooveralleffectiveness“TheWholeisGreaterThanSumOfItsParts”–GestaltTheoryEachlinkhastoactasaproactiveCollaborativePartnerasvaluechainevolves第二十页,共二十五页。Theilliterateoftheyear2000willnotbetheindividualwhocannotreadandwrite,buttheonewhocannotLearn,unlearnandrelearn.
AlvinToffler,early1970sInConclusion第二十一页,共二十五页。BACKUPSLIDES22第二十二页,共二十五页。IntegratedSupplyChainTheBigPictureProductDevelopmentPre-ProductionInboundLogisticsProductionOutboundLogisticsR&DSRM*CRM*SCM*eEngineeringProcessEngineering24/7E-ProjectTeamPilotTesting,etcDesignofreusablecontainers
Re-engineeringTrouble-shooting&improvementPortalCommunicationSupplierSelectioneSourcingofdirectandindirectmaterialsandproductiontoolsOptimizationofmaterialcollectionandfrequencyofcollectionEngineeringfeedbackManagingcontractLeveraginggloballogisticsforoptimaldeliveryroutesProductionPrototypeSupervision&RectificationOptimizationofmaterialcollectionandfrequencyofcollectionJIT,JIS,,etcSequencingTroubleshootingFleetManagementLogisticsPlanningandOutsourcingExcellence
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