ISO50001能源管理体系及能源档案培训课件：如何在工厂建立能源档案

ISO50001&EnergyProfiles–

Howtodevelopasiteenergyprofile

能源管理体系及能源档案之

如何在工厂建立能源档案ISO50001&EnergyProfiles

能源管理体系及档案ProvideanoverviewofISO50001提供ISO50001的概述EnergyManagementSystem能源管理体系ComparerequirementsoftheISO50001StandardtoTRW’sHS&EManagementSystemShowkeyelementsofISO50001&TRWHSE08-SR-20Energy比较ISO50001标准与TRWHSE管理体系要求，说明ISO50001及TRWHSE08-SR-20能源管理中的关键要素EnergyProfileHSE08-G-20能源档案EnergyBaseline能源基准线EnergyPerformanceIndicator(EnPI)能源效益指标Objectives,TargetsandActionPlans目标指标及行动方案Procurementofenergyservices,products,equipment…能源服务产品及设备的采购ShowhowtodoanEnergyProfileHSE08-G-20解释如何制定能源档案ISO50001&EnergyProfiles

能源管理体系及档案WhatisthestructureandtheelementsofISO50001?ISO50001的框架及要素是什么HowisISO50001integratedintotheTRWHSEManagementSystem?如何将ISO50001与TRWHSE管理体系相结合ISO50001&EnergyProfiles

能源管理体系及档案Continual

Improvement持续改善

4.3EnergyPolicy能源方针

4.4EnergyPlanning

能源计划Legal&otherrequirements法规及其他要求

EnergyProfile(review)能源档案（回顾）

EnergyBaseline基线

EnPIs效益指标

Objectivesandtargets目标指标

4.6Checking

检查Monitoring,analysis监测，分析

Evaluationofcompliance…符合性评估

Internalaudits内审

Nonconformities,corrective不符合纠正措施与预防整改

Controlofrecords记录控制

4.7ManagementReview管理评审

ISO500014.5

ImplementationandOperation贯彻及运行Competence,training,awareness能力，培训，意识

Communication沟通

Documentation文档

OperationalControl运营控制

Design设计

Procurementofenergysevices能源服务采购

ISO14001

环境管理体系ContinualImprovement持续改善EnvironmentalPolicy环境方针

Planning计划Aspects环境因素Legal&otherrequirements法规及其他要求

ObjectivesandtargetsPrograms目标指标

和方案

CheckingPerformance绩效检查

Monitoringandmeasurement监测及测量Evaluationofcompliance符合性评估Nonconformity,correctiveactions不符合纠正措施与预防整改

Controlofrecords记录控制

Internalaudits内审

ManagementReview管理评审

ISO14001

ImplementationandOperation实施与运行

Recources,roles,responsibilities资源角色责任与授权Competence,training,awareness能力培训与意识Communication沟通

Documentation文档

Controlofdocuments文档控制

Operationalcontrol运行控制

Emergencypreparedness紧急准备与响应

OSHAS18001

职业健康与安全管理体系ContinualImprovement持续改善

HealthandSafetyPolicy

职业健康及安全方针

Planning策划Aspects危险源辨识

Legal&otherrequirements

法规及其他要求

ObjectivesandtargetsPrograms目标指标及方案

CheckingPerformance绩效检查

Monitoringandmeasurement监测及测量Evaluationofcompliance符合性评估Nonconformity,correctiveactions不符合纠正措施与预防整改

Controlofrecords记录控制

Internalaudits内审

ManagementReview管理评审

OHSAS18001

ImplementationandOperation实施与运行Recources,roles,responsibilities资源角色责任与授权

Competence,training,awareness能力培训与意识Communication沟通Documentation文档

Controlofdocuments文档控制

Operationalcontrol

运行控制

Emergencypreparedness紧急准备与响应

TRWHSEMS

TRWHSE管理体系TRWHSEMS

TRWHSE管理体系

EnvitoolKeyelementsofISO50001

ISO50001关键要素ManagementCommitmentandEnergyPolicy管理承诺及能源政策KeyelementsofISO50001&HSE08-SR-20

关键要素4.4.3Energyreview(TRW:EnergyProfile)能源评估（能源档案）Analyze(monitor,calculate,estimate)energyuseandconsumption分析（监测，计算，评估）能源的用量及花费Basedonthisanalysisidentifytheareasofsignificantenergyuse基于此识别出重大耗能区域Identify,prioritizeandrecordopportunitiesforenergyimprovements识别出能源改善机会，记录并确定优先级4.4.4Baseline基准线Theenergybaselinereflectsaspecifiedperiodoftime能源基准线反应某一特定时期Referenceforcomparisonofenergyperformance(energyuseandconsumptionbyEnPIs)可用于能源绩效的比较（能源的消耗及使用通过能源效益指标）4.4.5EnPI(Energyperformanceindicators)能源效益指标Quantitativevalueormeasureofenergyperformance计算或者监测能源的绩效EnPIscouldbeexpressedasasimplemetric,ratiooramorecomplexmodel.能源效益指标可以是一个简单的数据，比率或者是一个更为复杂的模型KeyelementsofISO50001&HSE08-SR-204.4.6Objectivesandtargetsandactionplans目标指标及行动计划Objectives(strategictargets)andtargets(operationaltargets)shallbemeasurable.Developactionplans.目标（战略目标）及指标（运营指标）应该被量化，并且制定行动计划4.5.7Procurementofenergyservices,products,equipment能源服务，产品及设备采购Procurementhastobeevaluatedalsoonthebasisofenergyperformance采购前需基于能源绩效评估Establishcriteriaforassessingenergyuseovertheoperatinglifetime建立标准评估能源是否超负荷使用4.4.3EnergyProfileinTRWHSE08-G-20TRWhasdevelopeda3-step-methodtocarryouttheenergyprofile(HSE08-G-20)天合集团已经开发了三步走的方式来建立能源档案Step1:Determinethemainprocesses,areasorbuildingswhichcomprisethetotalplantenergyuseandmonitor/calculatetheirannualenergyconsumption(e.g.electricity,gas,fuel)

确定主要的工艺，区域货建筑的总的耗能状况并监测/计算出每年的费用（电，气，油）Calculatethepercentageenergyconsumption(e.g.electricity,gas,fuel)ofthemainprocesses,areasorbuildingsinratiotothetotalenergy计算出费用的在总费用的百分比（电，气，油）Isthepercentageofenergyconsumptionaboveadefinedlimit(>5%orParetoor…)?Ifyes,thenthismainprocess,areaorbuildingshallbeevaluatedinthenextstep能源费用的百分比是否超过定义的标准（(>5%或Pareto或其他的）如果是的，那么需要在下一步进行评估

EnergyprofileStep1–exampleNo.1

能源档案第一步-例子1EnergyprofileGiesenEmmerkeGiesenEmmerke能源档案EnergyprofileStep1–exampleNo.1

能源档案第一步-例子1EnergyprofileStep1–exampleNo.1

能源档案第一步-例子1EnergyprofileGiesenEmmerkeEnergyprofileStep1–exampleNo.2

能源档案第一步-例子2EnergyprofileStep1–exampleNo.2

能源档案第一步-例子24.4.3EnergyProfileinTRWHSE08-G-20

能源档案在TRWHSE08-G-20中的要求Step2第二步:Identifytheindividualequipmentwithasignificantenergyuseinthedeterminedmainprocess,area,orbuilding识别出在主要工艺，区域及建筑中每台重大耗能设备Calculationthepercentageofenergyconsumption(e.g.electricity,gas,fuel)oftheindividualequipmentinratiotothetotalenergy计算出每台设备占总耗能中能耗费用百分比（如电，气，油）Isthepercentageofenergyconsumptionaboveadefinedlimit(plantspecific)?Ifyes,thenthisindividualequipmentshallbeevaluatedinthenextstep能耗费用比率是否超过定义的要求？如果是的话，这台设备需进行下一步评估EnergyprofileStep2–exampleNo.1

能源档案第二步-例子2EnergyprofileStep2–exampleNo.1

能源档案第二步-例子2EnergyprofileStep3

能源档案第三步Step3:Therearethreeassessmentstobemade第三步：需要进行三个方面的评估

a.)anorganizationalassessment

管理上的评估

b.)atechnicalassessment

技术评估 c.)aPrioritization优先级评估

EnergyprofileStep3–Preparation

准备Step3:第三步 Preparation:准备Prioritizethemachines/equipmentselectedforstep3(costrelevance,energyreductionpotentialandease/difficultyofimplementation)通过第三步评定设备/机器改善的优先级（成本相关性，潜在的节能和实施的难度）Followingtheprioritizationselectgeneralinformationandmonitor/calculatethecurrentenergysituationofthemachine(consumption,costetc.)根据优先级选择适当的信息及对当前的设备能耗进行监测及计算（费用，成本等）

EnergyprofileStep3–OrganizationalAssessment

结构评估Step3: OrganizationalAssessment管理评估:Organizationalassessmentandevaluation(e.g.followingworkinstructionwithimpacttoenergyconsumption,equipmentspecificshutdownproceduresandgreendot,trainingofemployeesregardingenergysavingbehaviors,employeereportingofenergywasting,energyrelevantmachineparameters)Determinationofcostsavingpotentialandinvest(ROI)管理评估（例如根据作业指导书降低能耗，设备停机流程及绿点项目，培训员工的节能意识，鼓励员工汇报能源浪费，调节设备的参数等）以确定潜在的节能空间及投资回报

EnergyprofileStep3–TechnicalAssessment

技术评估Step3: TechnicalAssessment技术评估:Technicalassessmentandevaluationtotheconditionofenergyconsumingcomponentsoftheequipment(e.g.motor,pump,gear,hydraulic,pneumatic,compressedair,lighting(HQL,T8,etc.).Determinationofcostsavingpotentialandinvest(ROI)技术评估已确定设备能耗的组成（如马达，泵，液压，气压，压缩空气，照明）。确定潜在的节省空间及投资回报AssessmentandevaluationoftheBestavailableTechnologyoftheindividualequipmentorofenergyconsumingpartsoftheequipment(e.g.motor,pump,gear,hydraulic,pneumatic,compressedair,lightingetc.)Determinationofcostsavingpotentialandinvest(ROI)评估每台设备每个组件的最优工作状态（如马达，泵，齿轮，液压，气压，压缩空气，照明等）确定潜在的节省空间及投资回报

EnergyprofileStep3–TechnicalAssessment

技术评估Step3:步骤三 Prioritization:优先级ThePrioritizationwillbeconductedaccordingtotheCDRPrioritizationtool.根据CDR优先级排序工具来确定优先级

EnergyprofileStep3–Priorization优先级评定EnergyprofileStep3–Organizationalassessment

管理评估

All

machineoperatorsreceivedshutdowntraining所有的操作人员应该接受相关的关机培训

EnergyprofileStep3–Organizationalassessment

管理评估

EnergyprofileStep3–OrganizationalandTechnicalassessmentforaMouldingMachine管理及技术评估Inthepast:focusonprimaryparameterstooptimizequalityandeconomicalaspects(cycletime,coolingtime,scraprate,productivity)在过去：只关注首要的质量及经济的最优参数（循环时间，冷却时间，报废率，生产率）Now:focusonsecondaryparameterstoimproveenergyefficiency.如今：关注第二参数以提高能效

EnergyprofileStep3–OrganizationalandTechnicalassessmentforaMouldingMachine管理及技术评估YouhavetodefineareasonableEnergyPerformanceIndicatorEnPI(wewillexplainthislater)!EnergyprofileStep3–OrganizationalandTechnicalassessmentforaMouldingMachine管理及技术评估EnergyprofileStep3–OrganizationalandTechnicalassessmentforaMouldingMachine管理及技术评估Energyandcostsavingforone(1)of43mouldingmachines

(justfororganizationalimprovements–noinvestmentrequired)(1)of43设备的能源节省（仅仅通过管理上的改善-没有任何投资）

MouldingMachineMM95-379EnergyProfile:MM95-379的能源档案InitialEnPIof8.141kWh/kg初始能源效益指标为8.141kWh/kgAfter„organizationalimprovements“EnPIof7.925kWh/kg改善后为7.925kWh/kgBasedonthisthe„new“annualEnergyconsumptionwasprojectedandcalculated.基于此，可以计划及计算新的年度节能项目EnergyprofileStep3–OrganizationalandTechnicalassessmentforaMouldingMachine管理及技术评估ReportintoCIS录入CISOld改善前: 916,496kWh/yearNew改善后: 892,165kWh/yearSaving节约:24,331kWh/yearEnergyprofileStep3–OrganizationalandTechnicalassessmentforaMouldingMachine管理及技术评估MouldingMachineMM95-379EnergyProfile:MM95-379的能源档案No„technicalimprovements“possibleonexistingmachine没有在技术上改善的可能性Bestavailabletechnology(BAT)EnPIof1.171kWh/kgfornewequipmentwith342keuroinvestment&ROIof3.2years!!!对于新设备最优技术方案能源绩效指标为1.171kWh/kg，342k欧元的投资回报期为3.2年BATmeansinthiscasetoexchangetheentiremachineandgofromahydraulicmouldingmachinetoanelectricalmouldingmachine最优技术方案表示用液压驱动设备替代现有的电力驱动的设备EnergyprofileStep3–OrganizationalandTechnicalassessmentfortheLightingprocess管理及技术评估

EnergyprofileStep3–OrganizationalandTechnicalassessmentfortheLightingprocess照明工艺管理及技术评估EnergyprofileStep3–OrganizationalandTechnicalassessmentfortheLightingprocess照明工艺管理及技术评估

4/20/2023Energyandcostsavingforlightingintheproductionareaafterorganizationalchanges:ImplementationofShutDownProcedures在生产车间经过管理评估后确定照明节能机会：绿点程序的贯彻ReportintoCIS输入CIS系统Old改善前: 196,888kWh/yearNew改善后: 186,862kWh/yearSaving节约:10,026kWh/year10,026kWh1,574€EnergyprofileStep3–OrganizationalandTechnicalassessmentfortheLightingprocess照明工艺管理及技术评估Energyandcostsavingforlightingintheproductionareaaftertechnicalimprovements:

LEDinsteadofHQL-bulbs通过技术评估后确定改善项目为：用LED灯替代HQL灯ReportintoCIS输入CISEnergyprofiledocumentsofGEOld改善前: 196,888kWh/yearNew改善后: 56,318kWh/yearSaving节能: 140,570kWh/yearEnergyprofileStep3–OrganizationalandTechnicalassessmentfortheLightingprocess照明工艺管理及技术评估4.4.4Baselineand4.4.5EnPI

基准线及能效指标4.4.4Baseline基准线Theenergybaselinereflectsaspecifiedperiodoftime基准线表示某个特定时期Compareenergyperformance(energyuseandconsumption)byEnergyPerformanceIndicators(EnPIs)通过能效指标比较能源绩效（能源的使用及费用）4.4.5EnergyPerformanceIndicators(EnPI)能效指标Energyperformanceisdeterminedbyenergyuse/consumptionbyenergyperformanceindicators(EnPIs)(seeexamplesnextslide)

通过能耗指标可以确定能源绩效4.4.4Baselineand4.4.5EnPI

基准线及能效指标EnPIdocumentsofGE4.4.6Objectives,targetsandactionplans

目标指标及行动计划

4.4.6Objectives,TargetsandActionPlans能源目标指标及行动计划Eachsiteisexpectedtoestablishobjectivesandtargetsinlinewiththeirenergypolicyandtoaddressoperationsofsignificantenergyuse.期望每个工厂在他们能源方针的基础上建立自己的能源目标指标，并和操作人员说明能源合理使用的重要性Eachsiteisexpectedtodevelopenergyactionplansforachievingitsobjectivesandtargets.期望每个工厂制定能源行动计划已实现目标Theenergyactionplansshallincludethefollowing:行动计划需包含以下内容 -Designationofresponsibility;职责的确定 -Meansandtimeframebywhichindividualtargetsaretobeachieved;and每个指标实行方案及时间 -Themethodbywhichtheimprovementinenergyperformancewillbeverified.提升能效的方案Eachsiteisexpectedtoimplementprojectsandotheractivitiesasdefinedinitsplans.期望每个工厂能按照计划实施节能项目及其他活动4.4.6Objectives,targetsandactionplans

目标指标及行动计划4.4.6Objectives,targetsandactionplans

目标指标及行动计划4.5.7Procurementofenergyservices,products,equipment能源服务产品及设备的采购4.5.7Procurementofenergyservices,products,equipment能源服务产品及设备的采购Procurementhastobeevaluatedalsoonthebasisofenergyperformance采购前需评估相关能源指标Establishcriteriaforassessingenergyuseovertheoperatinglifetime建立标准评估能源是否超负荷使用Defineenergypurchasingspecifications定义能源采购说明书TRWhasaddastatementregardinganenergyassessmenttotheglobalCapexrequirementTRW在全球Capex需求中增加了考虑能源评估要求SiteshavestartedtoaddenergyassessmenttotheCapexprocess工厂开始在Capex流程中增加能源评估Purchasinghastofollowtheglobalenergypolicy采购需符合全球能源方针4.5.7Procurementofenergyservices,products,equipment能源服务产品及设备的采购4.5.7Procurementofenergyservices,products,equipment能源服务产品及设备的采购Team-SupplierSelection&DecisionMatrix–Aktivit

nominated团队-供应商的选择及比较-Aktivit工厂确定Note:FirstlinewasorderedfromcompanyLanbi–$1.292k(Dec2012)CurrentlineAktivit-$1.197k

Savings节省-$95k4.5.7Procurementofenergyservices,products,equipment能源服务产品及设备的采购SupplierSelectionMatrix-NowincludesEnergyConsumptionComparison供应商选择

–如今包含了能耗的比较4.5.7Procurementofenergyservices,products,equipment能源服务产品及设备的采购Team-SupplierSelection&DecisionMatrix–Aktivitnominated

Lowestpieceprice&energycosts团队-供应商的选择最低价格及能耗4.5.7Procurementofenergyservices,products,equipment能源服务产品及设备的采购HSE08-SR-20–ImplementationstatusChina

中国区的现状Sitename工厂EnergyChampion能源负责人EnergyTeam能源团队EnergyBaseline能源基准线EnergyProfile能源档案EnergyKPI能源KPIEnergyProjects能源项目EnergyAudits能源审核EnergyReview能源回顾ScoreHSE08-SR20分数LVLBCTCSTFASSLangfangEFCAnyQuestions?问题Exercise练习GenerateanEnergyProfileforavirtualfactory如何制定一家工厂能源档案Virtualfactory–EnergyProfileandEnPI

能源档案及能效指标Machine机器/Process工艺Elec.PowerinkW用电量EstimatedRunningtimeinhoursperyear每年预计运行时间AnnualEnergyConsumptioninkWh每年能耗M1405,000M225,000M35.557200M4205,000M515,000M651,000M7207,500M814.55,500M9257,000WashingProcessOfficeHeatingLighting32.67,200Calculatetheannualconsumption:计算每年的费用Virtualfactory–EnergyProfileandEnPI

能源档案及能效指标Machine设备/Process工艺M1M2M3M4M5M6M7M8M9Wash