中英文tf16 5 326x 1母线外壳自动生产线技术协议spacer

TF16.5-326X-1TechnicalschemeofTF16.5-326X-1buswaysautomaticproduction本仅限于施耐德（广州）母线与新乡天丰机械制造就洽谈母线外壳ThequotationisonlyforSchneiderBusway(Guangzhou)LimitedtobuybuswaysprofilerollformingmachinefromXinxiangTianfengMachineryManufactureCo.,.Thelinedesign,manufacture,inspectionandinstallationBuswaysprofile施耐德设计开发总体规范Schneiderdesignanddevelopmentgeneralstandard设备技术规范生产设备设计和开发珠江母线外壳辊压成型Specialtechnicalrequirementsofequipment,designanddevelopmentforproductingequipment,Zhujingbuswaysrollformingmachineothertermsconfirmedbytwo2、产品（最终图纸需签字盖章确认 Product(thefinaldrawingmustbesignedandstampedFunctionrequirementofrollforming可实现以上制件生产的要求。制件要求见产品图（盖章确认为准Thecoilpaintedsurfacefacedownwardsandtheopeningsidefacedownwardstoconfirmtheburringdirection.Alsowhenrollforming.Througheachcomponentconnectedrunningreachtofollowingproducingfunctions:theprofilerequirementsrefertoproductdrawing(confirmedbystampandsealing).Thelineprocess:coilloading→dataset→machinestart→uncoiling→servo-feedingandleveling→pre-shearing→diecutattheends→feedingandguiding→rollforming→cuttingand→ProductsdischargingProduct569mm,112mm,139mm,272mm,326mm，并且两端部需要折弯成不同深度的尺寸（15）5种宽度分别是：Thereareumfivewidths,theyare69mm,112mm,139mm,272mmand326mm,bothendsrequiretobendwith15variousdifferentdepth0.4m4m，1mm0.4m4m2mm，其它按要求按图纸要求执Theproductlengthcouldbefrom0.4m-4m，thelengthcanbeincreasedasminimumprogressively,itispossibletogetrandomlengthfrom0.4m-4m,thelengthtoleranceis＋/-2mm,theheightis＋/-2,theotherparametersmeetstherequirementsofdrawingsProductionlinebasictechnical板宽 约101-板 材料 单面喷涂 MaterialrequirementCoil about single-surfaceYield 235MPa＋/-电压 Powersupplyrequirement 机组速度 不小于25米/分钟（以制件4米长计ProductionLinespeed：Nomoreslowthan25m/min(whentheprofileis4mlong)5.4Productionlinecomponents 5.4.1单头开卷机（含上料小车 三 Single-headuncoiler（withloadingcar）3 5.4.2板料自动进料装 二Sheetautomaticfeeding 25.4.35.4.3伺服校平送 一 Servo-leveling& 15.4.4前 一 15.4.55.4.4前 一 15.4.5冲缺口孔 一Die 15.4.6入料导 一Guiding 15.4.7成型 一Roll 15.4.8润滑冷却系 一 Lubricatingandcooling 15.4.95.4.9切断压 一 Cutterand 15.4.105.4.10 Securitydetection 1系 一HydraulicHydraulic 15.4.12电气系 一Electric 16Componentsfunctiondescriptionand、单头开卷 三Single-headhydraulic 3Fuction:tosupportandreleasetheComponents:itconsistsofsingle-headcantilevermechanism,pressingdevice,andbrakedeviceandsoon.Hydraulicpowertensesthecoilinnerwall,electricmotordrivesthecoiltorotateforwardandreverse.Pressingdeviceandblockingteandpreventthecoilfromloosing.Thebodyisweldedstructure,whichcandecreasethelabourandloadingtime. Max.Capacity:Coilinnerdiameter:Φ508mmCoilouterdiameter:、板料自动进料装 二Sheetautomaticfeeding 2Function:inordertoreducethecoilchangingandprofilechangingtime,alsoforconvenientStructure:itiscomposedbypledgesupport、rollercoilpledgedeviceandsoon,itcanpreventthecoilfromscrapandscuffing,alsocanfinishtheautomaticfeeding.Servofeeding&levelingFuction:Levelingsteelstrip,feedthestriptopunching,cuttingmachineatcertainStructurefeatures:Machineconsistsofservodriver,machinebody,pinchrollsandlevelingrolls.Thepinchrollspressthestripp aticandfeeditintothelevelingrolls.Thetoplevelingrollsadaptsintegratedstructure.Therearetwoadjustablepointsatthefrontandhindofstructure,whichcanmakesomeangleofinclination.Thetoppinchrollandlevelingrollscanbeliftedanddroppedsynchronouslybythewormwheelliftingdevice.Onthefeedsideoflevelingmachinethereareonepairofguidingsupportingrollsandtwopairofverticalguidingrollers.Theverticalguidingrollerscanbeadjustedtocenteratthesametime.Thelevelingmachineusesindependentservo-motordriver.ThelevelingrolleradoptsGCr15,frequencyquenching,hardnesscanreachHRC58-62.Abovethepinchrollsandlevelingrollstherearedustshield.技术参数：材料宽度 材料厚度 送料精度 Technicalparameters:Coil Coilthickness: Feedingaccuracy:±0.2mm减少浪费Function:whenthebatchorderisfinishedandneedtochangethedifferentcoilstandard,thepre-shearcancutofthecoilbeforerollformingmachineandsavingmaterialinuse.结构特点：采用驱动，PLC控制，自动计数定长，当生产到设定任务量时，缸动作带Structurefeatures:Adaptshydraulicdriver,PLCcontroller.Countthetyandmeasuretheautomatically.Whenthesettingtyhasbeendone,thehydrauliccylinderdrivescuttingtoolstocutoffthesteelstrip.Punching&cuttingFunction:itiscomposedbypresspunching&cuttingmould、punchingmould、Scrapcollectingdeviceandsoon.结构特点冲孔机组采用二套动力压力机可分别完成一次冲切相邻两制件头尾的冲切形状10x10Structure:thepressusestwosetsofhydraulicpowerpress,whichcanpressthetwoneighborprofilesheadandendpunching&cuttingrequirementandthesquarehole10x10.Thestructureofpunchingmachineisagantrytype.ThegantryframeismadeoftwoUshapeteandconnectingte,whichareconnectedbybolts.Thepunchingmachineislocatedbypinsandfixedbyclampte.Thepunchingmouldmovesupanddown,thecloseswitchescontrolthestroke.Thebodyisweldedbysquaretubeandte,whichreliefthestrengthandprocessedbymachineThescrapswillbedeliveredbyconveyerbeltwhichwasmountedunderpunchingtable,thenwillbedischargedinscrapesbox.Tianfengchargesforproductionofthepress,Schneiderchargesforthepunchingmouldindependentpurchase.Servomotordrivesthepunchingmouldautomaticcenteronwidth,whichisinchargebyTianfeng.入料导 一Feeding&guiding 1Function:whichcanpromisethecoilenterintotherollformerwithaccuracyGuidingteguides,thereispledgerollerandpressingroller,eachsidehasonesetofguidingte,guidingtecanbeadjustedTheguidingdevicecanbeadjustedcentralonvertical,usehandwheeloperatebyoneside,whichcanbelocatedandlocked.LubricationandcoolingFunction:makethelubricationoilpulverization,thenspraythattothecoilupanddownsurface,lubricatedthesheetandcooling(lubricationoilevaporate).Component:itiscomposed fuelspraynozzle、universalfixingframe, aticcircuit、 oil-savingteandsoon.The aticpowerisdby6.8.QuickadjustrollFunction:formdifferentsizeStructure:itiscomposedbymachineframe、raft、driving&transmissionsystem、widthautomaticadjustmentsystem、rollerandsoon.Themachinebaseusesteelte、profilesteelweldingstructure,treatedwithdistressingprocess,gantrymachiningcenterprocessthefixingsurfaceandholes,thefixingdimensionisstable,whichcanbestableandwillnotdeformation.Useintegratedraft,treatedwithdistress,gantrymachiningcenterprocessthefixingsurfaceandholes;upanddownrollershaftdistancecanbeadjustedbyeccentric驱动传动系统有电机、机、传动链齿轮和齿轮等组成，由电机驱动，经机、链齿轮Thedrivingtransmissionsystemiscomposedbymotor,decelerator,transmission andgear,motordrives,throughbythedecelerator、spgeartogear,transferthepowertoeachrollformerdownshaftandupshaft,whichmaketherollerrotarytoformtheprofile,therotaryencoderwillbematchedwithopticaltomeasurethelengthautomatically,feedingthecoilintothepressaccuracy.主机传动模式：电机→机→传动齿链轮、齿轮→牌坊上下轧辊轴Mainmachinetransmissionmethod:motor→decelerator→transmissionsp、gear→Raftdownrolleranduproller.5Theservomotordrivestwosetsrollformers,adjustedthedistanceautomaticallyontherail,bothsideswillbechangedsynchronizedbaseonthecentreline,whichcanmeetfivedifferentsizeprofiles.COPRA弯软件，经过FEA分析，设计、审核工艺。轧辊采用组合结构速差和成型阻力小，保证成型尺寸精确、稳定。TherollformingcraftismadebythespecialGermanycoldrollformingprogramCOPRA;thecraftisalsomadetheFEA ysisandcheck.Thestructureoftherollersiscombined,sothelinespeeddifferenceandresisting ofrollformingissmall.Thesheetiseasytofeed.相关参数：水平辊架：12Parameters:formingstations:12轧辊材质 Materialofrollers:Cr12,quenchedwithhardnessHRC58~62,mirrorfinishedsurface Linespeed:≥25m/min6.9、切断压型 一 Cutting&Pressing 1功能：一次冲切完成相邻两制件头尾的冲断和压型结构特点本机由压力机冲切模具废料收集装置等组成冲孔机采用一套动力压力机。压U型板和连接板螺接而成。冲孔机采用销定位，压板固定。Function:Itcanpressandcutthetwoneighborprofilesheadandendpunching&Structure:itiscomposedbypress、punch&cutmould、scrapcollectingdevice.ThepressuseonesetofhydraulicpowerpressThestructureofpunchingmachineisagantrytype.ThegantryframeismadeoftwoUshapeteandconnectingte,whichareconnectedbybolts.Thepunchingmachineislocatedbypinsandfixedbyclampte.Thepunchingmouldmovesupanddown,thecloseswitchescontrolthestroke.Themachinebodyisweldedbysquaretubeandte,whichreliefthestrengthandprocessedbymachineTianfengchargesforproductionofthepress,Schneiderchargesforthepunchingmouldindependent6.10.系统三套Hydraulicsystem3口机、切断压型机组提供动力。Function&structureThewholesystemconsistsofmotoroilpump,integratedblockofhydraulicvalve, ,tubeetc.Thehydraulicsystemprovides fortheun-coilerandpre-cutdevice、cutting&punchingmachinesandcuttingandpressingdevice.安防系统。Safety、部位标示标牌，防止调试、维修等发生意外事故Dangerouspartisshowingbymark,avoidingthetestingandmaintenancehappenaccident.Allmovingpartiscoveredwithsafetybarrierorsafetycover,avoidingthetestingandhappen、开卷区域、送料冲剪区域设置有机玻璃栅栏，防止人员、杂物意入，影响生产，Uncoilarea、feedingpre-cuttingareaisseparatedbyorganicglassbarrieravoidingtheworker、sundriesenter,effecttheproduction,alsoitisconvenientforobservingtheequipmentstatus.Thereissafetycoverforrollformer,thesafetycoveriscomposedbyaluminumalloyandclearorganicglass,youcanopenthesafetybarrierattheoperationside,thedeadpointbracingpiecesupport,itisequippedwithswitch,itisrelatedwithelectriccontrol控制系统：Control 1ThewholelineuseSchneiderPLCcontrol,theoperatorwillcommandthemachinethroughscreen,achievetheoperatingandparametermodificationfunction,thetouchingscreenwill showthestatus,theprofilelengthcanbeset,theworkercansetdifferentsetsofdata.Theprofilelengthcanbe有以下操作运行方式：TherearebelowworkingNormalstatus:whenworkingonnormalstatus,theprotectiondoorisclosed,includingtheautomaticstatusandmanualstatus.Automaticstatus:theequipmentwillrunaccordingtotheManualstatus:whenthemachineisundermaintenanceandtesting,thestatuscanbeallowedtooperateandmodifythemotion(mechanical,electrical,logicandsoon),theprotectiondoorisclosed.动作（机械、电气、逻辑等Adjustmentstatus:whenthemachineisundermaintenanceoradjustmentthestatuscanbeallowedtooperateandmodifythemotion(mechanical,electrical,logicandsoon),theprotectiondoorisopen.只有在“Adjustment”位置时，才能从正常模式切换到调整模式。Onlythekeyisat“adjustment”location,youcanchangethestatusfromnormaltoadjustment如果系统检测出参数异常，机器将自动停止。机器将转入故障状态Ifthemonitoringsystemdetecttheparameterunusual,themachinewillstopautomatically,themachinewillenterintothebarrierstatus.Thecontrolwireperipherywireconnectingusequickinsertplug,whenyouadjustthemachine,thereisnoneedtoconnectthewire,accordingtothemaketofinishtheelectriccontrolwireconnectinginshorttime,easydisassemblyandthestabilityishigh.Thecontrolpoweruse24Vmthewholelinehasshortcircuit、overload、overcurrent、lack-protectionfunction,eachworkingpositionhastemperature、hydraulic、airpressure、hydrauliclocationlubricationcoilrunninglocationmotorspeedsecuritydetectingfunction,whenthebarrierhappens,themachinewillsendsoundandlightalarm,alsoitwillshowthebarrierpositionandsolution.Theelectricconnectingofeachsafetybarrier、coverisconnectedbysafetyinterlock.machinetestProductsiste