长角牛现场审核总结报告

SummaryReportofLonghornon-siteReviewLEDVANCELonghornContentsBasicintroductionofLonghornFactory26BackgroundReview31Improvementmeasurement33CapacityandManpowerArrangement35

On-siteReviewAchievementExhibition47Summary中晶太阳能1.BackgroundReview

FromJulytoOctober,wehavereceivedthreeseriouscustomercomplainsfromEuropeandAPACmarkets.AndwefindthatitisnecessaryforustochecktheproductionsituationsandinviteLEDVANCEtodoon-sitereviewtohelpustoimproveimmediately.中晶太阳能2.BasicIntroductionofLonghornFactory1.WejustproductourgoodsinShenzhenFactorybeforeJuly,butwehaveplannedanewproductionbasefromlongtimeagoforhugepressureoftheLEDmarket.2.Afteralotofpreparationworkhavebeenfinished,wedecidedtomovepartofourproductionlinetoHuizhoufactoryinJuly.It’sagreatnewstartforLonghorn.ThenextoneisthelayoutofworkshopofShenzhenandHuizhou.3.Now,weproduceourgoodsbothinShenzhenandHuizhou.PCtubesandLuminariesaremainlyproducedinShenzhen,whileglasstubesinHuizhou.Glasstube（3line）PackingforT8

(2line)CELLforT8(7lines)Shenzhen-A（4800㎡）Driver（3line）SMT

PKG（6

lines）SMT

PSU（4

lines)Shenzhen-B（700㎡）Panellamp（1line）Downlamp（1line）Free

AreaSMT

PKG（8

lines）Driver（4line）Glueforglass（6line）CELLforPC(5lines)Free

AreaPanellamp（2line）Downlamp（2line）PackingforPC

(3line)ASSYforglass（4line）Packingforglass（4line）Huizhou-factoryA（3500㎡）Huizhou-factoryB（3500㎡）2.BasicIntroductionofLonghornFactory--workshoplayout中晶太阳能3.On-siteReview

Wehavethreetimesofon-sitereviewsinwholeNovember:twotimesforShenzhenfactory,onetimebuttwo-daysforHuizhoufactory.

1.Wehavethefirston-sitereviewon2ndNov.inShenzhenFactory.LEDVANCEreviewteamhaveanoverallreviewforthewholeprocessofproduction.Therearesomeproblemsinmaterials,inproductiontobesolved.Andthedetailsisintheattachment.2.Thesecondison11thNov.inShenzhenFactoryagain.Wemainlychecktheproblemsfoundinlastreviews.TheresultisthatLHhaveshutdowntheproblemsanddomanyimprovementsinthehelpofLEDVANCE.3.Thethirdison24~25thNov.inHuizhouFactory.LEDVANCEreviewteamhaveanoverallreviewforthisnewfactory,andstillfoundthattherearetoomuchtobeimprovedthoughitistotallydifferentfromthebeginningone.

中晶太阳能4.Improvementmeasurement

LHprovidemanyimprovemntsmeasurementsbasedonthesuggestionofLEDVANCE.1.Afterqualitymeetings,LHprovideafoundationqualityimprovementsreport.Itprovidesomemeasurementsfromdifferentprocess--thedesignprocessfornewproducts/qualityofingmaterials/theproductionprocess/shippingmanagementprocess.2.ThenLEDVANCEandLHhaveameetingtodiscussthereport.AndLHisaskedtoprovideadetailedimprovementplan.AndLHtakeactionsaccordingtotheplan.

中晶太阳能4.Improvementmeasurement

3.Afterthefirstreview,LHtakedowntheproblemsandaskrelateddepartmenttomakeimprovementsimmeadiatelyandprovidetheduedate.Itshouldbefinishedontime.4.Thesecondreviewismainlytocheckiftheproblemsareshutinduedate.Manyproblemsfoundinthefirstreviewhavebeenimprovedandsomeotherproblemsisfoundtobeimproved.Wetakedetailedactionstoimprove.

5.Huizhoufactoryisarelativelynewproductionsite.BothofLEDVANCEandLonghornpaycloseattentiontoit,soaftertwo-timesreviewfortheShenzhen,weprovidethefoundproblemstoHuizhouQualitydepartmenttomakeanoverallself-checkbythemselves.Itworks,thesameproblemsarelessthoughtherearemanytoimprove.LEDVANCEreviewteamgiveLonghornalotofsuggestionstohelpustoimproveinmanyaspects.WeappreciatethehelpofLEDVANCEverymuch.Year

Capacityplanning(PCS/Mon）

Model201620172018Plastictube1,100,0002,000,0003,000,000Glasstube1,400,0002,000,0002,000,000Downlight400,000600,000800,000Panellight100,000200,000400,000Linearlight100,000200,000400,0002,500,0004.000,0005,000,000PCS/month5.CapacityandManpowerArrangement--capacityCapacityforShenzhenandHuizhoufactorytogetherin2016~2018.5.CapacityandManpowerArrangement--capacityThelatestupdatedcapacityofLonghornisattached,inaverage,thecapacityreservedforLEDVANCEis383thousandofPCand797thousandofGlassfromJuly,2016toJune,2017.5.CapacityandManpowerArrangement--ForecastThelatestupdatedforecastwegotfromLENVANCEisattached.ComparedwithLonghorn’scapacity,itisnoproblemforLonghorntofinishthem.AfterbuildofHuizhouFactory,itisagreatimprovementforLonghorncapacity,andLonghorncanconsumemoreandmorethanbefore.SodonothesitatetotrustLonghorntoproducemoreproductsforLEDVANCE.AndprovidebetterservicesforLEDVANCE.MonthDec.Jan.Feb.MarAprTTLDemandPlan580,370544,638447,725133,773146,1611,852,667SupplyPlan

中晶太阳能5.CapacityandManpowerArrangement--ManpowerArrangement

OrganizationalstructureofLonghornLighting.中晶太阳能5.CapacityandManpowerArrangement--ManpowerArrangement

Longhornthinkthatitisarelativelywell-organizedstructureatthismoment,andLonghornwilltryourbesttoimproveandprovidebetterandbetterservicestoLEDVANCE.Andinthisstructure,LonghornpaymuchattentiontoR&DDep.andQualityDep.fortheydecidethefutureofLonghorn.SoLonghornprovideenoughresourcestobothdepartments.Nextisthedetailedsituationofbothdepartments.ManpowerArrangement--

R&DStructure

R&DDirector（1）PowerGroupEE(11)JuniorEE(4)StructureGroupME(9)JuniorME(4)OpticGroupOpticalEngineer(3)TechnicalSupportGroupPackageEngineer(2)BOM

Engineer(1)SystemEngineer(2)TestGroupTesttechnician(2)SampleTechnician(3)TestEngineer（2）CEEngineer（1）Assistant(1)Currently46R&DengineersonlyfocusonLEDtubedesign.ManpowerArrangement--

QCDpt.Structure

60

personsintotal.Inordertoguaranteetheproductquality,thewholeproductionandqualitycontrolprocessareoperatedaccordingtorelatedstandardstrictly.QSE(1)QSE(2)QE/CS(2)QCteamleader(1)TestEngineer(3)SQE(3)IQCteamleader（1）IQCSupervisor(1)QCSupervisor(1)Qualitysystemsupervisor（1）IQC(8)QC(20)IPQC(8)QA(2)OQC(2)Assistant(1)QCChief(1)中晶太阳能6.AchievementExhibition

LonghornappreciatethehelpofLEDVANCEreviewteamverymuch.Thesereviewsmakeusconsiderourdeficiencyandalerttotheexistingproblems.Withtheconsciousness,wecandobetterandbetter.Afterthereviews,Longhornmakeuphermindtomakeimprovementsinhermanagementindifferentaspects.Andthereviewresultseemsagreathelpfor