钻机天车防碰仪说明书

概述………2功能及特点………………2技术指标…………………3工作原理…………………3操作说明安装说明其他注意事项L110其他注意事项L110CONTENTS1TOC\o"1-5"\h\z\o"CurrentDocument"Summarize 11\o"CurrentDocument"Functionandcharacteristic 11\o"CurrentDocument"Technologyindex 13Operatingprinciple 13Handleexplanation 15Assembleexplanation 22Othermattersneedingattention 23钻机游车高度数显防碰仪使用说明书概述钻机游车高度数显防碰仪是在吸收了国内外电子行业微电脑控制方面的先进技术基础上，以人机智能化控制程序，并结合各油田现场的特殊环境而研制开发设计的。可显示油车运行的位置高度，提供上防碰预警信号，还增加了大钩运行速度、时间显示等功能，来保证大钩在设定的区域内安全运行。功能及特点•实时显示大钩相对于钻台面的高度，同时用模拟高度直观的显示大钩所处的位置。当大钩达到设定的预警高度时，进行声光报警，当达到设定的防碰高度的时候，在声光报警的同时，还提供刹车控制信号。采用大尺寸的LCD显示屏，显示运行的高度值。采用中英文两种语言显示，友好的人机界面，可使用户根据屏上的提示，快速操作和正确使用仪表。除了显示高度外，还提供了时间显示和钩速显示，为司钻提供便利。采用了不锈钢触摸键盘，美观大方，防水密封，操作可靠，寿命长，故障少。采用拉纹不锈钢作为面版，整体效果好，美观大方。•传感器采用特殊电路和机械加工，工作稳定。技术指标•咼度显示范围：-4z40.00米•模拟显示范围：-4~35.00米•防碰咼度设定范围：0~35.00米•预警距离设定范围：2~9米防碰输出：DC24V输入电源：AC200V±15%50z60HZ•功率消耗：＜15W•使用温度范围：-20°C-80°C工作原理钻机游车咼度数显防碰仪是石油钻机大钩运行咼度指示与防碰控制的自动监控装置。微电脑控制器可以通过输入的初始参数：滚筒直径、滚筒有效长度、钢丝绳直径、滑轮组数，计算出滚筒每层平均缠绳圈数。通过输入的操作参数：初始层数和初始层圈数，以及由传感器得到滚筒的角位移计算出滚筒旋转当前缠绳直径下大钩的运行行程。初始状态，微电脑控制器要求输入大钩在钻台面咼度下滚筒轴上的钢丝绳层和圈数，传感器采集滚筒角位移信号，输入中央控制器的微电脑芯片，经过计算后,得到大钩的运行咼度，并在柱状液晶与字符液晶屏中显示即时的模拟与数字的大钩咼度，且与事先已设定上防碰咼度比较，当到达报警线时开始报警，到达上防碰位置时给电-气控制阀发出接通信号，电-气控制阀导通控制防碰机构动作，实现防碰安全操作。操作说明1•开机连接好传感器电缆和电源电缆，按“电源”键，打开，如下图：语言选择LanguagechoiceT:中文Chinese專:英文English看到上面的画面时，按上键或着下键，选择需要的语言。2•正常工作界面语言选择完后，就进入了正常的工作界面，如下图:O―03月閃日恤00両7高度二power-00.00米CTUpf钩速f0*00米/秒丨Q)1檢定'L屮set

正常的工作界面上，有数字高度、模拟高度、钩速、时间和操作提示显示。在非防碰状态下，按“设定”键，可进入系统菜单，按“向上”键，可使高度值归零，按“向下”键，刷新屏幕。3.参数设定在正常工作界面中，要想设定参数，按“设定”键可以进入参数菜单界面，如图1：仃系统参数初始设定防碰设定系统自检时钟设定返回1按上下惟：选择菜单2按设定键r进入选定采单图1根据屏幕下方的操作提示，可选择要设定的参数项。3-1系统参数说明要想设定，《系统参数》，移动光标，到此项上，然后按“设定”键，即可进入，如下图：仃滚筒即可进入，如下图：仃滚筒直径D508滚筒长度1,000钢丝直径0.040滑轮系数5X6返回1按上F键：选择菜单2按设定键：进入选定采单匕面的画面，就是《系统参数》设定界面，用户根据需要，按照屏幕下方的操作提示，可修改相应的参数项。3-2始设定说明3-2始设定说明要想设定《初始设定》，返回到图1画面，然后移动光标到此项上，然后按“设定”键，即可进入，如下图：仃层2圈10髙度设定0+000信号导向正向每圈脉冲30返回1按上下雑；选择菜单2按设定键；进入选定采单上面的画面，就是《初始设定》设定界面，用户根据需要，按照屏幕下方的操作提示，可修改相应的参数项。下面对几个参数说明一下：层 指的是钢丝绳缠到滚筒上的层数圈 指的是钢丝绳没有缠满滚筒上的层的圈数高度设定 可将大钩的高度，强制为从此高度值起测量信号导向 在初次装上仪表，当大钩的运行方向，和高度值的变化向反时，可通过此项来修正每圈脉冲 指的是传感器转一圈时，输出的脉冲，方便于，以后维修时，配用其他脉冲数的传感器3-3防碰设定说明要想设定《防碰设定》，返回到图1画面，然后移动光标到此项上，然后按“设定”键，即可进入，如下图：予上防碰高度32.5报警距离 N00下放提示 E0返回1按上下键；逸择菜单2按设定犍主进入选定采单上面的画面，就是《防碰设定》设定界面，用户根据需要，按照屏幕下方的操作提示，可修改相应的参数项。下面对几个参数说明一下：上防碰高度 用来设定刹车的高度报警距离 上防碰之前的一段预警距离下放提示 用来提示大钩的下放高度3-4系统自检说明要想设定《系统自检》，返回到图1画面，然后移动光标到此项上，然后按“设定”键，即可进入，如下图：存预警测试上防碰测试下放测试返回1按上卞键（选择菜单2按设定键:：进入选定采单上面的画面，就是《系统自检》设定界面，用户根据需要，按照屏幕下方的操作提示，可进行相应的操作。3-5时钟设定说明要想设定《时钟设定》，返回到图1画面，然后移动光标到此项上，然后按“设定”键，即可进入，如下图：ZF日期2008/03/08时间08.00返回1按I■一下蠱主选择菜单

2按设定键：进入选定采单**上面的画面，就是《时钟设定》设定界面，用户根据需要，按照屏幕下方的操作提示，可进行相应的操作。安装说明传感器的安装拆掉滚筒轴轴头离合器的风葫芦，将传感器可靠的连接在滚筒轴端部（或水葫芦的轴端）。将离合器的风葫芦上在传感器上，连接后应检查连接是否可靠，保证与滚筒轴同心。传感器壳体上为7针信号插座，将传感器连接电缆的7孔插头插入并旋紧。另一端接在司钻房的传感器输入7针信号插座上，或仪表上。中央控制器的安装中央控制器为嵌入式安装结构，在司钻台面板上按照结构尺寸开孔，并将中央控制器可靠的固定在司钻台面板上。将电源线的4孔插头插入中央控制器后的4针插座内并旋紧，电源线的另一头可靠的与房体内的电源相联接。电-气控制阀的安装按照气路连接关系连接电磁阀，电磁阀电缆线5P插头插入中央控制器的插座内。插座说明：电源电磁阀传感器开关量输出1开关量输出21AC220VL124V1信号A1开关触点11开关触点12AC220VN2GND2信号B2开关触点22开关触点233324V33444GND567Ll在按键时,速度不要太快,而且还要确保按键完全按下。当仪表在工作过程中，如果出现突然不显示，这是由于外部供电电源的不稳定，使仪表内部保护动作造成的。只要重新开一次机就可解决。当在工作过程中,如果出现无法确定的原因时,最好的办法是重新开机一次.SummarizeThatthefloatingdrillingmachinevehiclealtitudenumberdisplaysdefendingagainsttouchinganinstrumentisontheadvancedtechnologybasishavingabsorbedthehomeandabroadelectronindustrymicrocomputercontrollingaspect,usesintellectualizedman-machineunderthecontrolofprocedure,andistiedinwedlockeverypeculiaroilfieldsceneenvironmentbutdevelopsthedesigndeveloping's.Workinglocationofdisplayoilvehiclealtitude,providehavegoneaheaddefendingagainsttouchingearlywarningsignal,haveincreasedbighooksrunningfunctionssuchasspeed,timedisplay,havecometoensurethatbighooksworkintheareainnersafetysettingup.FunctionandcharacteristicRealtimelocationgotalongbybighooksdemonstratingbighookaltituderelativetothedrilltabletop,usingthepenetratingdisplaysimulatingaltitudeatthesametime.Bighookscarryoutacousto-opticwarningwhenreachingtheearlywarningaltitudesettingup,shouldreachdefendingagainstsettingupwhentouchingaltitude,providethebrakecontrolsignalinacousto-opticwarningsimultaneous.AdoptthebigdimensionsLCDdisplayscreen,thevaluedemonstratingworkingaltitude.AdoptbilingualdisplayofmiddleEnglish,theamicableman-machineinterface,maymakeaconsumeruseappearanceaccordingtotheupperhintofscreen,fleetnessoperationandrightness.Haveprovidedtimedisplayandfastdisplayofhook,haveprovidedtothedrillerbesidesdemonstratingthealtitudeoutside,tofacilitate.Hastheadoptstainlesssteeltotouchakeyboard,artisticbutunaffected,water-proofthestrongpointsealingoff,handlingaQ-percentilelife,malfunctionarefew.Adoptgood,artisticbutunaffectedtopulllinesstainlesssteelasprintingplate,overalleffect.Thesensoradoptpeculiarcircuitandmachinework,thejobisstable.TechnologyindexThealtitudedemonstratesrange:-4〜40.00mSimulatedisplayrange:-4〜35.00mDefendagainsttouchaltituderange：0〜35.00mEarlywarningdistancesetsuprange:2〜9mDefendagainsttouchoutput:DC24VImportapowersource:AC200V±15%50〜60HZPowerisconsumed:<15WUsetemperaturerange: -20°C〜80°COperatingprincipleThatthefloatingdrillingmachinevehiclealtitudenumberdisplaysdefendingagainsttouchinganinstrumentisthatbigpetroleumdrillingmachinehooksrunaltitudeinstructanddefendagainsttouchtheautomaticmonitoringdevicecontrolling.Themicrocomputercontrollercanpassinputinitialparameter:Cylinderdiameter,theeffectivelengthofcylinder,steelwireropediameter,pulleyblocknumber,theeachtiercalculatingoutacylinderwindstheropenumberofturnsaveragely.Passtheinputoperationparameter:Thepresentcalculatingoutcylinderrevolutionaswellastheinitialtierofnumbersandinitialtierofcirclesnumber,gettingthecylinderangulardisplacementfromthesensorwindsthedownbigropediameterhooksoperationrouteordistanceoftravel.Thesteelwireropethatinitialstate,themicrocomputercontrollerdemandtoimportbighooksonhighlylowerdrilltabletoprollerspindlecomposesinreplytieranumberofturns,thesensorcollectsthecylinderangulardisplacementsignal,themicrocomputerchip,courseimportingcentralauthoritycontrollersecretlyschemeagainstthequeen,getbighooksoperationaltitude,andshapeliquidcrystalandthecharacterliquidcrystalscreenarehitbydisplayinpostimmediatelythesimulationanddigitalbighookaltitude,begintogiveanalarmandcomparingwithalreadysetuphavinggoneaheadinadvancedefendingagainsttouchinganaltitude,whilegettingtothelinegivinganalarm,Gettotheconnectionsignalcontrollingthevalveeffluencetoelectricity-gaswhengoingaheaddefendingagainsttouchinglocation,thegascontrolvalveconductsanelectricity-defendingagainstunderthecontrolof

touchingorganizationaction,cometruedefendingagainsttouchingsafeoperation.HandleexplanationStartupFinishlinkingsensorcableandfeedcable,openup,Finishlinkingsensorcableandfeedcable,openup,pursueasfollowsaccordingto"powersource"key,：Whenseeingthetableauabove,havingpusheddowna语言选择Languagechoice:中文Chinese:英文Englishkeyorbeingburningthelanguagethatthekey,choiceneeddown.Interfaceworkingregularly

一诙March0308：007Height:700.00m一切Hookspeed:". 0.00m/o o 匚Languagechoicehascompletedthedayafertomorrow,willhaveenteredtheinterfaceworkingregularly,haspursuedasfollows:Theregularjobhasfigurealtitude,speed,timeandoperationsimulatingaltitude,thehooktopointoutdisplayontheinterface.Undermustdefendagainstbumpagainstcircumstances,mayenterthesystemmenu,pushdown"toupper"keyaccordingto"settingup"akey,maymakealtitudevaluemakezero,pushdown"tothetimeof"key,redraw.TheparameterissetupIntheinterfaceworkingregularly,needtothinkofset-upparameter,canenteraparameterifthemenuinterface,pursuing1accordingto"settingup"akey:hSysteiuparameterInitialsetupAnticollisionissetupSystemselfcheckupThismachineissetupExit1.Updownkey:chooseamenu2・s-etkey;EntertheselectedmenuPicture1Theoperationaccordingtoscreendownpartispointedout,butischoosestheparameteritemneedingtosetup.3-1systemparameterisexplainedcomeandthen"settingandTheheregoingahead,pursueasfollowsaccordingtoup"akey,beingentering:comeandthen"settingandTheheregoingahead,pursueasfollowsaccordingtoup"akey,beingentering:tableauabove,isto2^Cylinderdiameter0・508CylinderlengthL000Steel用让总diameterO.040Pulleymodulus5X6Exitl+Updownkey:chooseamenu2.setkey:EntertheselectEdmenusetupaninterface"systemparameter",theconsumerisbasedonneed,theoperationaccordingtoscreendownpartprompts,modificationcorrespondingparameteritem.3-2InitialsetupisexplainedAndthenneedtowanttosetup"initialsetup",comebacktopursuing1tableau,displacementcursorcomesheregoingahead,andthenpursuesasfollowsaccordingto"settingup"akey,beingandentering:Tier2Circle10Altitudeissetup00.00SignalguidingRollbackSensorpulsenumber30ExitUpdownkey:chooseamenusetkey:EntertheselectedmenuThetableauabove,istosetupaninterface"initialsetup",theconsumerisbasedonneed,theoperationaccordingtoscreendownpartispointedout,butisrevisethecorrespondingparameteritem.Facetheseveralparametersexplanationoncedown:Tier isthatthesteelwireropewindstierofnumbersonarrivingatacylindercircle TierofnumbersofturnsreferringtoonbeingthatthesteelwireropedoesnotwindthefullcylinderThealtitudeissetup Maytobethataltitudevaluegetsmeasurementherefromwithbighooksaltitude,forceSignalguiding Andfixaninstrumentinthefirsttimedress,ding-dangbighooksoperationdirection,altitudevaluechangecomestoamendtoopposingtime,butpassingthisitemEverymarkspulsewithacircle Referringtoisthatthepulseoutputing,goestothelavatorywhenbeingmaintainedonthehereafter,isqualifiedforwiththesensorthatpulsecountsotherwhenthesensormakesonecircles3-3DefendagainstbumpagainstsetupexplanationAndthenneedtothinkofsetup"defendagainstbumpagainstsetup",comebacktopursuing1tableau,displacementcursorcomesheregoingahead,andthenpursuesasfollowsaccordingto"settingup"akey,beingandentering:Anticollisionaltitude32.5Distaricegivingalarm2t00Runahintdown3.0ExitUpdownkey:choosea.menusetkey:EntertheselectedmenuThetableauabove,istosetupaninterface"initialsetup",the

consumerisbasedonneed,theoperationaccordingtoscreen

downpartispointedout,butisrevisethecorresponding

parameteritem.Facetheseveralparametersexplanationonce

down:Goaheaddefendingagainsttouchinganaltitude BeusedtosetupthealtitudeputtingonthebrakesDistancegivinganalarm GoaheaddefendingagainstbumpagainstpriortoasegmentofearlywarningdistanceBetransferredtoworkatlowerlevelsahint Beusedtobetransferredtoworkatlowerlevelsanaltitudepointingoutbighooks's3-4SelfcheckupexplainssystemAndthenneedtowanttoset"systemselfcheckupup",comebacktopursuing1tableau,displacementcursorcomesheregoingahead,andthenpursuesasfollowsaccordingto"settingup"akey,beingandentering:二^EarlywarningtestTouchthEdresstestDownoperationtestExitLUpdoivnkey:chooseamenu2,setkey:EntertheselectedmenuThe'tableauTheabove,istosetupaninterface"systemselfcheckup",the

consumerisbasedonneed,theoperationaccordingtoscreendownpartprompts,maycarryoutcorrespondingoperation.3-5TheclocksetsupexplanationAndthenneedtowanttosetup"aclocksetup",comebacktopursuing1tableau,displacementcursorcomesheregoingahead,andthenpursuesasfollowsaccordingto"settingup"akey,beingandentering:22^Data2008/03/03Thetableausetupanclocksetsup",isbasedonoperationThetableausetupanclocksetsup",isbasedonoperationabove,istointerface"thetheconsumerneed,theExitLUpdownkey:chooseamenu2.setkey:Entertheselectedmenuaccordingtoscreendownpartispointedout,butiscarryoutcorrespondingoperation.AssembleexplanationThesensorinstallationTakedownrollerspindleaxisheadclutchwindbottlegourd,thereliableconnectionofsensoraxisinrollerspindletelos(orthewaterhyacinthisheld).Clutchwindbottlegourdismountedonthesensor,thequeenwholinksupshouldexaminethatconnectionisreliableornot,guaranteeandtherollerspindlearewithoneheart.Thesensoris7injectionsignalsocketonmonoblock,insertionandthewhorltighten7holeattachmentplugofsensorconnectioncable.Onimporting7injectionsignalsocketindrillerhousesensor,appearancemountsanotherheadjoint.InstallationofcentralauthoritycontrollerCentralauthorit