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.z.
ontentofeachsample<20.S-3ifquantityofcontentofeach
LoosestrainreliefCannotpletelyassembleDifficulttoa
ingpackagingdoesnotmatchactualproductTorn/Damaged/
on-chargingbattery)-SpecialOn-siteCheck(Foritemswh
*
********
******
***********
***
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A.DefectClassification
DEFECTDESCRIPTION
1.ShipmentPackaging(refertoSectionCartonChecking)
2.SellingPackaging
Accessiblesharppointoredgethatmayinjuretheuser/purchaser
Bloodstain
Foreignsubstance
Deformedunitpackagingmaterial
Irritatingsmell
Loosefasteningorsealing
Loosepacking,insufficientstuffingorfi*inginsidesellingpackaging
Missing/Inpleteponent
Theinformationonsellingpackagingdoesnotmatchactualproduct
Torn/Damaged/Wetunitpackagingmaterial
Unstable/Asymmetricsellingpackingthatwillfailtodisplay
3.Labeling,Marking,Printing
Missing/Wrong/Inpletelabelorstatementofwarning/safetymarking
MissingrequiredmarkingsuchasUL,ETLetc.
Missingcountryoforiginmarkingifrequired
MissingImporter/distributornameandaddresswithindestinationcountryifrequiredColorvariationofprintingwithinoneunitorunittounit
Labelcurled,pooradhesionoflabel
Labelpeeledoff
Missing,inpleteorwrongmarking/label/hangtag/instructionsheet/manual
Poor/unclearprintingonlabelingorunitpackagingmaterial
Scratchedlabel/printing
Statementcannotmeetdestinationcountrylanguagerequirement,suchasEnglishplusFrenchrequiredforCanadashipment,GermanrequiredforGermanyshipment
Poorprintingofbarcode
4.Material
4.1Plastic
Colordeviation
Deformation,warpage,twist
Flowmark
Gateflashorflashatpullpin/pushpin
Shortshot
Shrinkage
Unclearmoldingte*t/logo
Unevenhardnessofsidewallofrotationmoldingproduct
Uneventhickness
Weldline
Whitemark,whitete*ture
Adheredsoftflash
Colormolding
Embeddeddirt,moldindirt
4.2Metal
Flash,spur
Improperedgefoldingcausetosharpedgee*posed
Abrasionmark
Crack/Broken
Deformation,dent,bump
CRITICALMAJORMINOR
*
*
refertoForeignSubstanceTable
*
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*
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*
*
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*
*
****
*
*****
*
*
*
*
.z.
uremeasuringmeter.)3.SuckingDurationCheck(Forsucti
brated,report“other.FRI:“failif(a)findingdefective
iceoutputtooloud/weak*****************************
A(forinspectors)AllselectedsamplesorS-3:Defect-Cri
-
Doublepunching
Poorpolishing
Pressmark
Roughsurface
Rust,O*idation
Sandhole
Shortshot
Tarnish
Unnecessarygreasestain
4.3Wood,wicker,rattan,andsoon
Splinter
Unwantedholeorknotaffectingproductstructureandintegrity,relatedtosafety
Bent/warped/twistedparts
Cloudstainonwoodlacquering
Crack
Damage
Deadknot
Fingermark
Liveknotonmaindisplaypanel
Obviouscolorvariationduetopoormatching
Poorpatternetching
Roughsurface
Sawingmark
Unwantedhole
Wrongdesignofpattern
Chippedmark
Liveknotonhiddenpanel
4.4Porcelain,potteryandresin
Crack/damage
Deformation
Dimgoldendecorating
Folded/slantcolorfilmforlogoburning
Missingglaze
Obvioussize/color/shapedeviationwithinoneunitorunittounit
Pinhole,bubble
Poorapplying/burningofdecorativefilm
Poorconnectionofponents,suchasslanthandle,shiftpositionofdecorationpartPoorglazing,inpleteglazing,flowglazing
Serioushandpaintingerror,suchaswrongpattern,inpletepattern,badeffectUnstable,wobble
Attachedclayblock
Blackdot
Burnmark
Chippedmark
Impurityembeddedinglazelayer
Partingline
Sandsurface
4.5Paper
Colordeviation,e.g.yellowishwhiteagainstbleachwhite
Deformedcardboardbo*
Detachedlaminationofcardboard
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.z.
le.Lift20lbbyrightorleftbaghandlewithoutmovementfo
tools/equipmentnotcalibrated.ConclusionDPI:Ifnon-c
heheading“FullFunctionCheckintheinspectionreport.M
sterSlantprintingWrinkleWrongorderofpageswithinone
**
**************
*********
*********
*****
-
Doubleprinting
Foldmark
Highhumidityofpaper
Illegibleprinting
Missingglossoncardsurface
Obviousglossdifferenceoncardsurface
Obvioushandfeeldifferenceonpaper/cardboardthicknessorhardnessPoortrimming/cutting
Pressmark
Printingoutofregister
Slantprinting
Wrinkle
Wrongorderofpageswithinonebook
Wrongprinting
Frayededge,roughedge
4.6Glass
Sharppoint/edge
High-lowstepatjointedgeoftwoplates
Broken/Crack
Bubble
Chippedmark
Flowmark
Poor/Uneven/Over/Underpainting
Poorpatternetching
Poortransparence
Uneventhickness
Embeddeddirt,Impurityembedded
4.7Fabric
Burntmarkattheendoffurorattheedgeofplushfabric
Colorshadingdifferencewithinoneunit
Handfeeldifference
Holes
Neps/pillsonfabricsurface
Pleatedmark
Reversefaceandbottomsideoffabric
Skewed/bowed/biased/deformedfabric
Yarnrun
Coarseyarn
Frayededgeoffabricorbinding
4.8Leather
Belly/marbled/discoloredgrain
Glue/hammer/pencilmark/buttonmark/hangermark
Grainbreak/peeling/wrinkle/cracks
Missingsilicagelpack
Scratch/surgery/brand/burnt/paint/cutmark
Pinhole
5.Appearance
5.1General
Bloodstain
E*posedlivepartinelectricalproduct
Foreignsubstance
*
*
*****
*
********
*
**
****
***
**
*
*
refertoForeignSubstanceTable
.z.
sample(s).(b)noprovidedtools/equipment.(c)provided
bricYarnrunCoarseyarnFrayededgeoffabricorbinding4.
equirement,suchasEnglishplusFrenchrequiredforCanad
tingofbarcode4.Material4.1PlasticColordeviationDef
-
Hazardousfingerentrapment
Unwantedsharppointoredge
Colorvariation
Crack/Damage/Chip
Differentshape
Dirt/Stain/Oil
Irritatingsmell
Missing/Detachedponent
Roughsurface
Scratch/Dent/Cutmark
Velcroloose
5.2Coating
Bubbleonelectroplatinglayer
Coatinglayerpeeledoff
Colordeviation
Flowmark
Paintingfadedout
Pittedsurface
Poor/Inplete/Illegiblesilkscreenprinting
Poorcoating/painting/spraying/printing/powdercoating
Slantprinting
Uneven/Over/Undercoating
Yellowstainonelectroplatingsurface
Colorstain,doubleprinting,scratchedprintingetc.
6.Assembly
6.1General
Loosestrainrelief
Cannotpletelyassemble
Difficulttoassemble
Gapatjoint
Improperalignmentofpartsatjoint
Improperbonding
Looseconnection
MismatchofCKD(unassembled)ponentsatsize,jointingposition,predrilledholeetc.Openheatsealing
PartA(e.g.battery,bullet)cannotfitpartB(e.g.batterycase,pistol)
Poorultrasonicwelding,suchaslooseconnection,meltmark,burnedmarketc.Slant
Wobbling
E*cessiveglue
6.2Riveting,screwingandnailing
E*posednailend
Sharpedgeofrivetcap
Inpleterivet
Looserivet
Protrudedscrewend/head
Screwmountingovertighten
Slantrivet
Slippedscrew
6.3Welding
Crackonweldingsolder
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.z.
g/safetymarkingMissingrequiredmarkingsuchasUL,ETLe
tical,Major.5-samples:Nodefectallowed.Noairleakage
wrinkle/cracksMissingsilicagelpackScratch/surgery/
dsurfaceObviousglossdifferenceoncardsurfaceObvious
-
Unwantedsharppointatweldingposition
Falsewelding
Loosewelding
Poorworkmanshipofweldingsuchasinconsistentwelding,jumpingwelding,unsecuredweldingUnnecessarysolderattached
Weldingwithpits/splatter
6.4Stitchingandembroidery
Needleisdetected
Alineofneedlehole
Asymmetricstitching
Brokenembroidery
Crookedstitches/seam
Embroideryartworknotasspecified
E*posedunderplyseam
Frayededge
Improperstitchtension(toolooseortootight)
Incorrectstitchdensity
Incorrectthreadsize
Misplacementofembroidery
Missingembroidery
Needlecutting
Openseam
Pleat
Poorstitchqualityofembroidery
Puckering
Skipped/Dropped/Brokenstitching
Snarled/messystitches
Sparsestitches
Unevenstitchingdensity
E*cessivestitches
E*posedblindstitches
Insecureseamendfinishing
6.5Weaving
E*posednailend
Cracked/damagedwicker/rattan
Deformation
Endofwicker/rattancannotbehiddenproperly
Missing/Over/Underclearlacquering
Obviouscolorvariation
Unstablestructure
Wetpainting
Wrongdesign
7.Function
Intermittentfunction
Malfunction
Nointendedfunction,suchaslight,flash,sound,moveetc.
Noise
Non-smoothoperation
Themovingponentcannotmoveordifficulttomove
Velcronofunction
Voiceoutputtooloud/weak
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.z.
usion-*Forshoppingbagsitem,rquirednumbersofshoppin
warped/twistedpartsCloudstainonwoodlacqueringCrack
gdefectivesample(s).DPI:Ifnon-conformanceornoprovi
orS-3.(b)findingdefectivesample(s)whensamplingsize
-
8.Accessory
Accessorycannotfitmainpart
Accessorydonotplytopartslist
Accessorycolorordesignorsizecannotmatchmainpart
Missingaccessory
Wrongaccessory
*****
B.On-siteCheck
relatedtosafety
ITEM
1.FullAssemblyCheck
(Forproductswithponentsand/oraccessorieswhichrequireslongerassemblytime.)
(Forsimpleassembly,allsamplesareassembledandcheckedinAssemblysectionunderdefectclassification.)
2.FullFunctionCheck
(Foraple*productwhosefunctionsarenotfullycheckedinFunctionsectionunderdefectclassification.)
(Vendorprovidesnecessarycalibratedorcontrolledtoolsandequipment.)
ITEM
3.MoistureContentMeasurement
(Forponentsmadeof
onlynaturalwoodbut
notforpositewood)
(Vendorprovides
controlledmoisture
contenttester)
METHOD
3selectedsamples,atleast1sampleperstyle.
Fullyassemblethesamplesaccordingtoinstructionsheetorinformationongiftbo*.
3selectedsamples,atleast1sampleperstyle.
Verifyallfunctionsagainstavailableproductspecification,instructionmanualandinformationongiftbo*.Reportallresultsbyusingtheheading“FullFunctionCheckintheinspectionreport.
METHOD
5selectedsamples,atleast1sampleperstyle.
Pickat3different,importantbutnotobviouswoodenareasineachsample.Specifythemeasuringlocationinthereport.
Recordallmeasureddata.
CRITERIA(forinspectors)
Nodefectallowed.
Nodefectallowed.
Possessallindicatedfunctions.Cannotperformifnoprovidedtools/equipment.Reportthefact.
Reportinspectionresultandthefactifprovidedtools/equipmentnotcalibrated.
CRITERIA(forinspectors)
NodefectallowedMoistureContent:<12%.
Conclusion
DPI:Ifnon-conformance,report“other.
FRI:“failiffinding
defectivesample(s).
DPI:Ifnon-conformanceornoprovidedtools/equipmentorprovidedtools/equipmentnotcalibrated,report“other.
FRI:“failif
(a)findingdefective
sample(s).
(b)noprovidedtools/
equipment.
(c)providedtools/equipmentnotcalibrated.
Conclusion
DPI:Ifnon-conformance,report“other.
FRI:“failiffinding
defectivesample(s).
.z.
r,rattan,andsoonSplinterUnwantedholeorknotaffectin
wrinkle/cracksMissingsilicagelpackScratch/surgery/
iteCheckrelatedtosafetyITEM1.FullAssemblyCheck(For
adedoutPittedsurfacePoor/Inplete/Illegiblesilkscre
-
4.ProductDimensionMeasurement
(Inspectorbringscontrolledmetaltape)
5.QuantityOfContentPerSampleCheck
(Forproductslike10envelopsperpack,30pagesineachphoto-album.)
6.RollingOutCheck
(Foraluminiumfoilsorsimilarproductspackedinrolls.)
7.ShoppingBagDoubleHandlesStrengthTest
8.ShoppingBagSingleHandleStrengthTest
ITEM
3selectedsamples,atleast1sampleperstyle.
Reportdimensionofsamples.Ifproductisinrollform(e.g.aluminiumfoil),rollouttheproductfullytomeasurethewidthandtotallength.Thicknessmayrequiremeasurementifapplicable.Allselectedsamplesifquantityofcontentofeachsample<20.
S-3ifquantityofcontentofeachsample>20.
Countthequantityofcontentpersample.
5selectedsamples,atleast1sampleperstyle.
Rolloutfullytocheckanydefect.
5selectedsamples,atleast1sampleperstyle.
Lift40lbbybothbaghandleswithoutmovementfor1minute.
“40lbcanbeatotalweightofanything.
40lbisaminimumrequirement.
5selectedsamples,atleast1sampleperstyle.
Lift20lbbyrightorleftbaghandlewithoutmovementfor1minute.
“20lbcanbeatotalweightofanything.
20lbisaminimumrequirement.
METHOD
Reportactualproduct
dimension.
Defect-Major.
Nonon-conformance.
Ifnorangeortoleranceisprovidedbyclientorinspecification,setthetolerance=-0%(notlessthanclaimed).
Nodefectallowed.
Nonon-conformance.
Nodefectallowed.
Nobreakage.
Nodefectallowed.
Nobreakage.
CRITERIA(forinspectors)
Reportactualproduct
dimension.
DPI:Ifnon-conformance,report“other.
FRI:“FailifAQLis
e*ceeded
DPI:Ifnon-conformance,report“other.
FRI:“failiffinding
defectivesample(s).
DPI:Ifnon-conformance,report“other.
FRI:“failiffinding
defectivesample(s).
DPI:Ifnon-conformance,report“other.
FRI:“failiffinding
defectivesample(s).
Conclusion
tionMalfunctionNointendedfunction,suchaslight,flas
rementifapplicable.Allselectedsamplesifquantityofc
providedtools/equipment.Reportthefact.Reportinspec
ETHOD5selectedsamples,atleast1sampleperstyle.Picka
-
9.ShoppingBagSelf-openingCheck
S-2.
Checkasshowninphoto.
DefectMajor.Nonon-conformance.
DPI:Ifnon-conformance,report“other.
FRI:“FailifAQLise*ceeded.
*Forshoppingbagsitem,rquirednumbersofshoppingbagsaredrawnfromthesamebundleineachselectedcarton.
.z.
.z.
tingStatementcannotmeetdestinationcountrylanguager
tc.MissingcountryoforiginmarkingifrequiredMissingI
g/safetymarkingMissingrequiredmarkingsuchasUL,ETLe
wantedsharppointoredgeColorvariationCrack/Damage/C
-
SpecialOn-siteCheck
(Foritemswhichoperatewithnon-chargingbattery)
TEM
1.Non-chargingBatteryVoltageMeasurement
(Forproductusing
batterieswhichare
accessoriesonly.)
(Vendorprovidescalibratedvoltmeterormultimeter.)
METHOD
3selectedsamples,atleast1sampleperstyle.
Checkthevoltageofbattery.
Reportallmeasureddata.
CRITERIA(forinspectors)Nodefectallowed.
Voltage>batteryrated
voltage
Cannotperformifnoprovidedtools/equipment.Reportthefact.
Reportinspectionresultandthefactifprovidedtools/equipmentnotcalibrated.
Conclusion
DPI:Ifnon-conformanceornoprovidedtools/equipmentorprovidedtools/equipmentnotcalibrated,report“other.
FRI:“failif
(a)findingdefective
sample(s).
(b)noprovidedtools/equipment.
(c)Reportasnote(inRemarks)ifprovidedtools/equipmentnotcalibrated.
.z.
onentcannotmoveordifficulttomoveVelcronofunctionVo
t1sampleperstyle.Fullyassemblethesamplesaccordingt
e***************************-DoublepunchingPoorpol
ndbottomsideoffabricSkewed/bowed/biased/deformedfa
-
SpecialOn-siteCheck
(Foritemswhicharewithairorwaterasapplicationmedium)
ITEM
1.AirLeakageCheck
(Forinflatableproducts.)
(Vendorprovidesair
pump.)
2.GardenNozzleWaterLeakageCheck
(Forhoseof5/8and
3/4inch.)
(Vendorprovidescalibratedwaterpressuremeasuringmeter.)
3.SuckingDuration
Check
(Forsuctioncupor
productwithsuction
feature.)
(Vendorprovides
suitablesurface.)
4.WaterLeakageCheck
(Forliquidcontainersandspeciallydesignedinflatableproductssuchasinflatablepool.)
(Vendorprovideswaterandcolorpaper.)
METHOD
Allselectedsamplesifthelargestlengthorwidthorheightofinflatedpart<1m.
S-3ifthelargest.lengthorwidthorheightofinflatedpart>1mand<2m.
5selectedsamplesifthelargestlengthorwidthorheightofinflatedpart>2m,atleast1sampleperstyle.
Inflatetheproductandleaveitforabout2hours.
Allselectedsamples.
Waterpressure<60psi.Reportthepressureatthetimeofleakagechecking.
5samples,atleast1sampleperstyle.applythesamplesonaflatsurfaceasdescribedaccord
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