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.z.

ontentofeachsample<20.S-3ifquantityofcontentofeach

LoosestrainreliefCannotpletelyassembleDifficulttoa

ingpackagingdoesnotmatchactualproductTorn/Damaged/

on-chargingbattery)-SpecialOn-siteCheck(Foritemswh

*

********

******

***********

***

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A.DefectClassification

DEFECTDESCRIPTION

1.ShipmentPackaging(refertoSectionCartonChecking)

2.SellingPackaging

Accessiblesharppointoredgethatmayinjuretheuser/purchaser

Bloodstain

Foreignsubstance

Deformedunitpackagingmaterial

Irritatingsmell

Loosefasteningorsealing

Loosepacking,insufficientstuffingorfi*inginsidesellingpackaging

Missing/Inpleteponent

Theinformationonsellingpackagingdoesnotmatchactualproduct

Torn/Damaged/Wetunitpackagingmaterial

Unstable/Asymmetricsellingpackingthatwillfailtodisplay

3.Labeling,Marking,Printing

Missing/Wrong/Inpletelabelorstatementofwarning/safetymarking

MissingrequiredmarkingsuchasUL,ETLetc.

Missingcountryoforiginmarkingifrequired

MissingImporter/distributornameandaddresswithindestinationcountryifrequiredColorvariationofprintingwithinoneunitorunittounit

Labelcurled,pooradhesionoflabel

Labelpeeledoff

Missing,inpleteorwrongmarking/label/hangtag/instructionsheet/manual

Poor/unclearprintingonlabelingorunitpackagingmaterial

Scratchedlabel/printing

Statementcannotmeetdestinationcountrylanguagerequirement,suchasEnglishplusFrenchrequiredforCanadashipment,GermanrequiredforGermanyshipment

Poorprintingofbarcode

4.Material

4.1Plastic

Colordeviation

Deformation,warpage,twist

Flowmark

Gateflashorflashatpullpin/pushpin

Shortshot

Shrinkage

Unclearmoldingte*t/logo

Unevenhardnessofsidewallofrotationmoldingproduct

Uneventhickness

Weldline

Whitemark,whitete*ture

Adheredsoftflash

Colormolding

Embeddeddirt,moldindirt

4.2Metal

Flash,spur

Improperedgefoldingcausetosharpedgee*posed

Abrasionmark

Crack/Broken

Deformation,dent,bump

CRITICALMAJORMINOR

*

*

refertoForeignSubstanceTable

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.z.

uremeasuringmeter.)3.SuckingDurationCheck(Forsucti

brated,report“other.FRI:“failif(a)findingdefective

iceoutputtooloud/weak*****************************

A(forinspectors)AllselectedsamplesorS-3:Defect-Cri

-

Doublepunching

Poorpolishing

Pressmark

Roughsurface

Rust,O*idation

Sandhole

Shortshot

Tarnish

Unnecessarygreasestain

4.3Wood,wicker,rattan,andsoon

Splinter

Unwantedholeorknotaffectingproductstructureandintegrity,relatedtosafety

Bent/warped/twistedparts

Cloudstainonwoodlacquering

Crack

Damage

Deadknot

Fingermark

Liveknotonmaindisplaypanel

Obviouscolorvariationduetopoormatching

Poorpatternetching

Roughsurface

Sawingmark

Unwantedhole

Wrongdesignofpattern

Chippedmark

Liveknotonhiddenpanel

4.4Porcelain,potteryandresin

Crack/damage

Deformation

Dimgoldendecorating

Folded/slantcolorfilmforlogoburning

Missingglaze

Obvioussize/color/shapedeviationwithinoneunitorunittounit

Pinhole,bubble

Poorapplying/burningofdecorativefilm

Poorconnectionofponents,suchasslanthandle,shiftpositionofdecorationpartPoorglazing,inpleteglazing,flowglazing

Serioushandpaintingerror,suchaswrongpattern,inpletepattern,badeffectUnstable,wobble

Attachedclayblock

Blackdot

Burnmark

Chippedmark

Impurityembeddedinglazelayer

Partingline

Sandsurface

4.5Paper

Colordeviation,e.g.yellowishwhiteagainstbleachwhite

Deformedcardboardbo*

Detachedlaminationofcardboard

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.z.

le.Lift20lbbyrightorleftbaghandlewithoutmovementfo

tools/equipmentnotcalibrated.ConclusionDPI:Ifnon-c

heheading“FullFunctionCheckintheinspectionreport.M

sterSlantprintingWrinkleWrongorderofpageswithinone

**

**************

*********

*********

*****

-

Doubleprinting

Foldmark

Highhumidityofpaper

Illegibleprinting

Missingglossoncardsurface

Obviousglossdifferenceoncardsurface

Obvioushandfeeldifferenceonpaper/cardboardthicknessorhardnessPoortrimming/cutting

Pressmark

Printingoutofregister

Slantprinting

Wrinkle

Wrongorderofpageswithinonebook

Wrongprinting

Frayededge,roughedge

4.6Glass

Sharppoint/edge

High-lowstepatjointedgeoftwoplates

Broken/Crack

Bubble

Chippedmark

Flowmark

Poor/Uneven/Over/Underpainting

Poorpatternetching

Poortransparence

Uneventhickness

Embeddeddirt,Impurityembedded

4.7Fabric

Burntmarkattheendoffurorattheedgeofplushfabric

Colorshadingdifferencewithinoneunit

Handfeeldifference

Holes

Neps/pillsonfabricsurface

Pleatedmark

Reversefaceandbottomsideoffabric

Skewed/bowed/biased/deformedfabric

Yarnrun

Coarseyarn

Frayededgeoffabricorbinding

4.8Leather

Belly/marbled/discoloredgrain

Glue/hammer/pencilmark/buttonmark/hangermark

Grainbreak/peeling/wrinkle/cracks

Missingsilicagelpack

Scratch/surgery/brand/burnt/paint/cutmark

Pinhole

5.Appearance

5.1General

Bloodstain

E*posedlivepartinelectricalproduct

Foreignsubstance

*

*

*****

*

********

*

**

****

***

**

*

*

refertoForeignSubstanceTable

.z.

sample(s).(b)noprovidedtools/equipment.(c)provided

bricYarnrunCoarseyarnFrayededgeoffabricorbinding4.

equirement,suchasEnglishplusFrenchrequiredforCanad

tingofbarcode4.Material4.1PlasticColordeviationDef

-

Hazardousfingerentrapment

Unwantedsharppointoredge

Colorvariation

Crack/Damage/Chip

Differentshape

Dirt/Stain/Oil

Irritatingsmell

Missing/Detachedponent

Roughsurface

Scratch/Dent/Cutmark

Velcroloose

5.2Coating

Bubbleonelectroplatinglayer

Coatinglayerpeeledoff

Colordeviation

Flowmark

Paintingfadedout

Pittedsurface

Poor/Inplete/Illegiblesilkscreenprinting

Poorcoating/painting/spraying/printing/powdercoating

Slantprinting

Uneven/Over/Undercoating

Yellowstainonelectroplatingsurface

Colorstain,doubleprinting,scratchedprintingetc.

6.Assembly

6.1General

Loosestrainrelief

Cannotpletelyassemble

Difficulttoassemble

Gapatjoint

Improperalignmentofpartsatjoint

Improperbonding

Looseconnection

MismatchofCKD(unassembled)ponentsatsize,jointingposition,predrilledholeetc.Openheatsealing

PartA(e.g.battery,bullet)cannotfitpartB(e.g.batterycase,pistol)

Poorultrasonicwelding,suchaslooseconnection,meltmark,burnedmarketc.Slant

Wobbling

E*cessiveglue

6.2Riveting,screwingandnailing

E*posednailend

Sharpedgeofrivetcap

Inpleterivet

Looserivet

Protrudedscrewend/head

Screwmountingovertighten

Slantrivet

Slippedscrew

6.3Welding

Crackonweldingsolder

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.z.

g/safetymarkingMissingrequiredmarkingsuchasUL,ETLe

tical,Major.5-samples:Nodefectallowed.Noairleakage

wrinkle/cracksMissingsilicagelpackScratch/surgery/

dsurfaceObviousglossdifferenceoncardsurfaceObvious

-

Unwantedsharppointatweldingposition

Falsewelding

Loosewelding

Poorworkmanshipofweldingsuchasinconsistentwelding,jumpingwelding,unsecuredweldingUnnecessarysolderattached

Weldingwithpits/splatter

6.4Stitchingandembroidery

Needleisdetected

Alineofneedlehole

Asymmetricstitching

Brokenembroidery

Crookedstitches/seam

Embroideryartworknotasspecified

E*posedunderplyseam

Frayededge

Improperstitchtension(toolooseortootight)

Incorrectstitchdensity

Incorrectthreadsize

Misplacementofembroidery

Missingembroidery

Needlecutting

Openseam

Pleat

Poorstitchqualityofembroidery

Puckering

Skipped/Dropped/Brokenstitching

Snarled/messystitches

Sparsestitches

Unevenstitchingdensity

E*cessivestitches

E*posedblindstitches

Insecureseamendfinishing

6.5Weaving

E*posednailend

Cracked/damagedwicker/rattan

Deformation

Endofwicker/rattancannotbehiddenproperly

Missing/Over/Underclearlacquering

Obviouscolorvariation

Unstablestructure

Wetpainting

Wrongdesign

7.Function

Intermittentfunction

Malfunction

Nointendedfunction,suchaslight,flash,sound,moveetc.

Noise

Non-smoothoperation

Themovingponentcannotmoveordifficulttomove

Velcronofunction

Voiceoutputtooloud/weak

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.z.

usion-*Forshoppingbagsitem,rquirednumbersofshoppin

warped/twistedpartsCloudstainonwoodlacqueringCrack

gdefectivesample(s).DPI:Ifnon-conformanceornoprovi

orS-3.(b)findingdefectivesample(s)whensamplingsize

-

8.Accessory

Accessorycannotfitmainpart

Accessorydonotplytopartslist

Accessorycolorordesignorsizecannotmatchmainpart

Missingaccessory

Wrongaccessory

*****

B.On-siteCheck

relatedtosafety

ITEM

1.FullAssemblyCheck

(Forproductswithponentsand/oraccessorieswhichrequireslongerassemblytime.)

(Forsimpleassembly,allsamplesareassembledandcheckedinAssemblysectionunderdefectclassification.)

2.FullFunctionCheck

(Foraple*productwhosefunctionsarenotfullycheckedinFunctionsectionunderdefectclassification.)

(Vendorprovidesnecessarycalibratedorcontrolledtoolsandequipment.)

ITEM

3.MoistureContentMeasurement

(Forponentsmadeof

onlynaturalwoodbut

notforpositewood)

(Vendorprovides

controlledmoisture

contenttester)

METHOD

3selectedsamples,atleast1sampleperstyle.

Fullyassemblethesamplesaccordingtoinstructionsheetorinformationongiftbo*.

3selectedsamples,atleast1sampleperstyle.

Verifyallfunctionsagainstavailableproductspecification,instructionmanualandinformationongiftbo*.Reportallresultsbyusingtheheading“FullFunctionCheckintheinspectionreport.

METHOD

5selectedsamples,atleast1sampleperstyle.

Pickat3different,importantbutnotobviouswoodenareasineachsample.Specifythemeasuringlocationinthereport.

Recordallmeasureddata.

CRITERIA(forinspectors)

Nodefectallowed.

Nodefectallowed.

Possessallindicatedfunctions.Cannotperformifnoprovidedtools/equipment.Reportthefact.

Reportinspectionresultandthefactifprovidedtools/equipmentnotcalibrated.

CRITERIA(forinspectors)

NodefectallowedMoistureContent:<12%.

Conclusion

DPI:Ifnon-conformance,report“other.

FRI:“failiffinding

defectivesample(s).

DPI:Ifnon-conformanceornoprovidedtools/equipmentorprovidedtools/equipmentnotcalibrated,report“other.

FRI:“failif

(a)findingdefective

sample(s).

(b)noprovidedtools/

equipment.

(c)providedtools/equipmentnotcalibrated.

Conclusion

DPI:Ifnon-conformance,report“other.

FRI:“failiffinding

defectivesample(s).

.z.

r,rattan,andsoonSplinterUnwantedholeorknotaffectin

wrinkle/cracksMissingsilicagelpackScratch/surgery/

iteCheckrelatedtosafetyITEM1.FullAssemblyCheck(For

adedoutPittedsurfacePoor/Inplete/Illegiblesilkscre

-

4.ProductDimensionMeasurement

(Inspectorbringscontrolledmetaltape)

5.QuantityOfContentPerSampleCheck

(Forproductslike10envelopsperpack,30pagesineachphoto-album.)

6.RollingOutCheck

(Foraluminiumfoilsorsimilarproductspackedinrolls.)

7.ShoppingBagDoubleHandlesStrengthTest

8.ShoppingBagSingleHandleStrengthTest

ITEM

3selectedsamples,atleast1sampleperstyle.

Reportdimensionofsamples.Ifproductisinrollform(e.g.aluminiumfoil),rollouttheproductfullytomeasurethewidthandtotallength.Thicknessmayrequiremeasurementifapplicable.Allselectedsamplesifquantityofcontentofeachsample<20.

S-3ifquantityofcontentofeachsample>20.

Countthequantityofcontentpersample.

5selectedsamples,atleast1sampleperstyle.

Rolloutfullytocheckanydefect.

5selectedsamples,atleast1sampleperstyle.

Lift40lbbybothbaghandleswithoutmovementfor1minute.

“40lbcanbeatotalweightofanything.

40lbisaminimumrequirement.

5selectedsamples,atleast1sampleperstyle.

Lift20lbbyrightorleftbaghandlewithoutmovementfor1minute.

“20lbcanbeatotalweightofanything.

20lbisaminimumrequirement.

METHOD

Reportactualproduct

dimension.

Defect-Major.

Nonon-conformance.

Ifnorangeortoleranceisprovidedbyclientorinspecification,setthetolerance=-0%(notlessthanclaimed).

Nodefectallowed.

Nonon-conformance.

Nodefectallowed.

Nobreakage.

Nodefectallowed.

Nobreakage.

CRITERIA(forinspectors)

Reportactualproduct

dimension.

DPI:Ifnon-conformance,report“other.

FRI:“FailifAQLis

e*ceeded

DPI:Ifnon-conformance,report“other.

FRI:“failiffinding

defectivesample(s).

DPI:Ifnon-conformance,report“other.

FRI:“failiffinding

defectivesample(s).

DPI:Ifnon-conformance,report“other.

FRI:“failiffinding

defectivesample(s).

Conclusion

tionMalfunctionNointendedfunction,suchaslight,flas

rementifapplicable.Allselectedsamplesifquantityofc

providedtools/equipment.Reportthefact.Reportinspec

ETHOD5selectedsamples,atleast1sampleperstyle.Picka

-

9.ShoppingBagSelf-openingCheck

S-2.

Checkasshowninphoto.

DefectMajor.Nonon-conformance.

DPI:Ifnon-conformance,report“other.

FRI:“FailifAQLise*ceeded.

*Forshoppingbagsitem,rquirednumbersofshoppingbagsaredrawnfromthesamebundleineachselectedcarton.

.z.

.z.

tingStatementcannotmeetdestinationcountrylanguager

tc.MissingcountryoforiginmarkingifrequiredMissingI

g/safetymarkingMissingrequiredmarkingsuchasUL,ETLe

wantedsharppointoredgeColorvariationCrack/Damage/C

-

SpecialOn-siteCheck

(Foritemswhichoperatewithnon-chargingbattery)

TEM

1.Non-chargingBatteryVoltageMeasurement

(Forproductusing

batterieswhichare

accessoriesonly.)

(Vendorprovidescalibratedvoltmeterormultimeter.)

METHOD

3selectedsamples,atleast1sampleperstyle.

Checkthevoltageofbattery.

Reportallmeasureddata.

CRITERIA(forinspectors)Nodefectallowed.

Voltage>batteryrated

voltage

Cannotperformifnoprovidedtools/equipment.Reportthefact.

Reportinspectionresultandthefactifprovidedtools/equipmentnotcalibrated.

Conclusion

DPI:Ifnon-conformanceornoprovidedtools/equipmentorprovidedtools/equipmentnotcalibrated,report“other.

FRI:“failif

(a)findingdefective

sample(s).

(b)noprovidedtools/equipment.

(c)Reportasnote(inRemarks)ifprovidedtools/equipmentnotcalibrated.

.z.

onentcannotmoveordifficulttomoveVelcronofunctionVo

t1sampleperstyle.Fullyassemblethesamplesaccordingt

e***************************-DoublepunchingPoorpol

ndbottomsideoffabricSkewed/bowed/biased/deformedfa

-

SpecialOn-siteCheck

(Foritemswhicharewithairorwaterasapplicationmedium)

ITEM

1.AirLeakageCheck

(Forinflatableproducts.)

(Vendorprovidesair

pump.)

2.GardenNozzleWaterLeakageCheck

(Forhoseof5/8and

3/4inch.)

(Vendorprovidescalibratedwaterpressuremeasuringmeter.)

3.SuckingDuration

Check

(Forsuctioncupor

productwithsuction

feature.)

(Vendorprovides

suitablesurface.)

4.WaterLeakageCheck

(Forliquidcontainersandspeciallydesignedinflatableproductssuchasinflatablepool.)

(Vendorprovideswaterandcolorpaper.)

METHOD

Allselectedsamplesifthelargestlengthorwidthorheightofinflatedpart<1m.

S-3ifthelargest.lengthorwidthorheightofinflatedpart>1mand<2m.

5selectedsamplesifthelargestlengthorwidthorheightofinflatedpart>2m,atleast1sampleperstyle.

Inflatetheproductandleaveitforabout2hours.

Allselectedsamples.

Waterpressure<60psi.Reportthepressureatthetimeofleakagechecking.

5samples,atleast1sampleperstyle.applythesamplesonaflatsurfaceasdescribedaccord

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