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GageR&R数据资料表(A),,,,,,,,,,,,,,GaugeR&R報告,,,,,,,,,,,,,,,,
,,,,,,,,,,,日期:,//,,,,,,,,,,,,,,,,,,
受測零件,,,,量具,,,,,測量員,,,,,,,,,,,,,,,,,,日期:,/,/,
名稱:,,,,名稱:,,,,,1.單位/姓名:,,,,,由數據資料表得:,,,R=,0.0550,,XDIFF=,0.0550,,,Rp=,0.5389,,,,,
編號:,,,,編號:,,,,,2.單位/姓名:,,,,,允差=,0.6mm,,操作員人數(m)=,,,3,,零件數(n)=,,10,量測次數(t)=,,,2,,
特性:,,,,,,,,,3.單位/姓名:,,,,,量測單元分析,,,,,,,,,,,%全變異(TV),,,,,
規格:,0.80+/-0.3,,,,,,,,,,,,,,,,,,,,,,,,,,,,,
測量員,測量,零件編號,,,,,,,,,,平均值,,重複性(EV),,,,,,,,,量測次數,K1,%EV=,100(EV/TV),,,,
編號,次數,1,2,3,4,5,6,7,8,9,10,,,EV=,R*,K1,,,,,,,2,4.56,=,100(,0.1672,,0.9007,)
A,1,0.650,1.000,0.850,0.850,0.550,1.000,0.950,0.850,1.000,0.600,,,=,0.0550,*,3.04,,,,,,3,3.04,=,18.56,%,,,
,2,0.600,1.000,0.800,0.950,0.450,1.000,0.950,0.800,1.000,0.700,,,=,0.1672,,,,,,,,4,2.50,%EV=,100(EV/Tolerance),,,,
,,0.650,0.950,0.800,0.900,0.550,1.000,0.900,0.850,0.950,0.650,,,,,,,,,,,,5,2.21,=,100(,0.1672,,0.6000,)
,平均值,0.6333,0.9833,0.8167,0.9000,0.5167,1.0000,0.9333,0.8333,0.9833,0.6500,X1=,0.8250,,,,,,,,,,,,=,27.87,%,,,
,全距,0.050,0.050,0.050,0.100,0.100,0.000,0.050,0.050,0.050,0.100,R1=,0.0600,再現性(AV),,,,,,,,,操作員人數,K2,%AV=,100(AV/TV),,,,
B,1,0.550,1.050,0.800,0.800,0.400,1.000,0.950,0.750,1.000,0.550,,,AV=,√〔(XDIFFxK2)2-(EV2/nt)〕,,,,,,,,2,3.65,=,100(,0.1453,,0.9007,)
,2,0.550,0.950,0.750,0.750,0.400,1.050,0.900,0.700,0.950,0.500,,,=,√〔(,0.0550,*,2.70,)2-(,0.1672,2/10*3)﹞,,3,2.70,=,16.14,%,,,
,,0.500,1.000,0.850,0.800,0.450,1.000,0.950,0.750,0.950,0.500,,,=,0.1453,,,,,,,,4,2.30,%AV=,100(AV/Tolerance),,,,
,平均值,0.5333,1.0000,0.8000,0.7833,0.4167,1.0167,0.9333,0.7333,0.9667,0.5167,X2=,0.7700,,,,,,,,,,5,2.08,=,100(,0.1453,,0.6000,)
,全距,0.050,0.100,0.100,0.050,0.050,0.050,0.050,0.050,0.050,0.050,R2=,0.0600,,,,,,,,,,,,=,24.22,%,,,
C,1,0.500,1.050,0.800,0.800,0.450,1.000,0.950,0.800,1.050,0.850,,,重複性與再現性(R&R),,,,,,,,,,,,,,,,
,2,0.550,1.000,0.800,0.800,0.500,1.050,0.950,0.800,1.050,0.800,,,R&R=,√(EV2+AV2),,,,,,,,,,%R&R=,100(R&R/TV),,,,
,,0.500,0.950,0.800,0.800,0.500,1.000,0.900,0.850,1.000,0.800,,,=,√(,0.1672,2+,0.1453,2),,,,,,=,100(,0.2215,,0.9007,)
,平均值,0.5167,1.0000,0.8000,0.8000,0.4833,1.0167,0.9333,0.8167,1.0333,0.8167,X3=,0.8217,=,0.2215,,,,,,,,,,=,24.60,%,,,
,全距,0.050,0.100,0.000,0.000,0.050,0.050,0.050,0.050,0.050,0.050,R3=,0.0450,,,,,,,,,,,,%R&R=,100(R&R/Tolerance),,,,
零件平均值,,0.5611,0.9944,0.8056,0.8278,0.4722,1.0111,0.9333,0.7944,0.9944,0.6611,X=,0.8056,,,,,,,,,,,,=,100(,0.2215,,0.6,)
,,,,,,,,,,,,,,,,,,,,,,,,,=,36.92,%,,,
GageR&R數據資料表(B),,,,,,,,,,,,,,零件變異(PV),,,,,,,,,零件數,K3,,,,,,
,,,,,,,,,,,,,,PV=,Rp*,K3,,,,,,,2,3.65,%PV=,100(PV/TV),,,,
零件全距,,Rp=零件平均值之最大值減最小值=,,,,,,1.011,─,0.472,=,0.5389,,=,0.5389,*,1.62,,,,,,3,2.70,=,100(,0.8730,,0.9007,)
操作員全距,,XDIFF=操作員平均值之最大值減最小值=,,,,,,0.825,─,0.770,=,0.0550,,=,0.8730,,,,,,,,4,2.30,=,96.93,%,,,
全距總平均,,R=﹝R1+R2+R3]/3,,,,=,0.0550,,,,,,,,,,,,,,,,5,2.08,,,,,,
數據總平均,,X=﹝X1+X2+X3]/3,,,,=,0.8056,,,,,,,,,,,,,,,,6,1.93,,,,,,
全距管制圖,,中心線CLR=,,,R=,0.0550,,,,,,,,全變異(TV),,,,,,,,,7,1.82,,,,,,
,,管制上限UCLR=,,,R*,D4=,0.055,*,2.574,=,0.1416,,,TV=,√(R&R)2+PV2,,,,,,,,8,1.74,,,,,,
,,管制下限LCLR=,,,R*,D3=,0.055,*,0,=,0.0000,,,=,√(,0.2215,2+,0.8730,2),,,,9,1.67,,,,,,
平均值管制圖,,中心線CLX=,,,X=,0.8056,,,,,,,,=,0.9007,,,,,,,,10,1.62,,,,,,
,,管制上限UCLX=,,,X+A2*R=,,0.806,+,1.023,*,0.055,=,0.8618,,,,,,,,,,,,,,,,,
,,管制下限LCLX=,,,X-A2*R=,,0.806,─,1.023,*,0.055,=,0.7493,,,,,,,,,,,,,,,,,
管制圖常數,,,,,,,,,,,,,,,結論:%R&R=,,,24.60,%,,量測系統,,,狀況良好,,(%R&R,,〈10%),,
,測量次數,,,,,,,,,,,,,,,,,,,,,,,,,,,,,
,t,A2,D3,D4,,,,,,,,,,,,,,,,,,,,尚可,待改進
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