低压短周期贴面生产线介绍(Short-cycle-lamination-line-from-China-Foma)

中国福马机械集团有限公司ChinaFoma(Group)Co.,Ltd.低压短周期贴面生产线Short-cyclelaminationline低压短周期贴面生产线发展历史

Developmentonshort-cyclelaminationline中国福马是中国最早生产低压短周期贴面生产线的厂家之一。从上世纪80年代末就进入贴面线市场。至今已生产二百多套贴面压机生产线。其中有将近二十套生产线出口欧、亚、非、南美等大洲。

ChinaFomastartedthedesignandmanufacturingofshort-cyclelaminationlineinlast1980s.Todate,wehavesuppliedmorethan200laminationlines,amongwhichnearly20arerunningsuccessfullyoutsideofChina,suchasEurope,Asia,Africa,etc.90年代初SL9200系列(压力900吨),幅面4X8呎压贴线，主要用于人造板家具贴面行业。

Inearly1990s:Laminationline,SL9200,withpressureof900tandpresssizeof4ftby8ft,ismainlydesignedforfurnitureapplication.

低压短周期贴面生产线发展历史

Developmentonshort-cyclelaminationline90年代末SL9900系列(压力1200吨),幅面4X8呎压贴线，主要用于强化地板,兼顾人造板贴面行业。带动了整个中国强化地板产业的快速发展。

Inlate1990s:Laminationline,SL9900,withpressureof1200tandpresssizeof4ftby8ft,ismainlydesignedforflooringapplicationandwood-based-panelindustryaswell.ThisapplicationofthislaminationlinereallyboostedthedevelopmentofflooringindustryinChina.本世纪初以SL9900技术为基础，进行幅面的拓展。先后研发了6X8呎、6X9呎、4X9呎幅面的压贴线，全面进入前苏联及东南亚市场。

Inlate2000s:Laminationline,SL9900,withpresssizeexpandedto6ftby8ft,6ftby9ft,4ftby9ft,ismainlydesignedtocatertothemarketrequirementfromeastEuropeandSoutheastAsia.低压短周期贴面生产线发展历史

Developmentonshort-cyclelaminationline随着贴面技术的不断发展，保压时间越来越短，对无压受热时间提出了更高的要求，中国福马以7X9呎贴面线的技术水平为平台，紧跟国际潮流，将皮带装板改为夹钳装板，开发了SFJ系列贴面压机生产线，大大缩短了辅助时间和板坯的无压受热时间。

Technicalbreakthrough——Loadingwithclamp

Asthedevelopmentinlaminationindustry,lesspressure-keepingtimeandlessretentiontimebeforethecloseofheatingplatenarehighlyappreciatedandwelcomedbythemarket.ChinaFomafollowsthemaintrendbydesigningloadingsystemwithclamptoreplacetheprevioussystemwithbelt.Anewseries,SFJ,fromChinaFomahadsincecomeintopracticewhichshortensthepressure-keepingtimeandboardretentiontimedramatically.低压短周期贴面生产线发展历史

Developmentonshort-cyclelaminationline2004年左右，中国福马与国际著名的板材制造商Kronospan合作，研发了宽幅面的7X9呎贴面线，该生产线的各项技术指标均达到或接近国际先进水平，得到客户的充分认可，并先后从中国福马采购了八套生产线。

In2004,wedevelopedwide-widthlaminationlinewithpresssizeof7ftby9ftunderthecooperationwithworldwidepanelmanufacturerKronospanGroup.Thetechnologyappliedinthislaminationlinewerestate-of-the-arttechnologyatthattimewhichiswellrecognizedbythecustomer.Afterthesuccessfulrunningofthatlaminationline,Kronospanorderedanother8laminationlinesfromChinaFomainthefollowing3years.主要出口国家及产品的情况

ReferenceoutsideofChina

越南（4′×9′一套）/4ftby9ft,onelineinVietnam泰国（4′×9′一套）/4ftby9ft,onelineinThailand俄罗斯（6′×8′二套）/6ftby8ft,twolinesinRussia乌兹别克斯坦（6′×8′二套)/

6ftby8ft,twolinesinUzbekistan乌兹别克斯坦（6′×9′三套)

/

6ftby9ft,threelinesinUzbekistan波兰（7′×9′一套）/

7ftby9ft,threelinesinPoland拉脱维亚（7′×9′二套）/

7ftby9ft,twolinesinLatvia乌克兰（7′×9′一套））/

7ftby9ft,onelineinUkraine罗马尼亚（7′×9′四套）/

7ftby9ft,onelineinRomania以色列（4′×9′一套））/

4ftby9ft,onelineinIsrael印度（4′×8′一套）/

4ftby8ft,onelineinIndia印度（6′×8′一套）/

6ftby8ft,onelineinIndia低压短周期贴面生产线的主要技术指标

Maintechnicalspecificationofthelaminationline

压机幅面/Presssize

4ftby8ft---

7ftby9ft热压效率/Presscycle

90cycles/hour设计年产量/Capacity

4ftby8ft

1,800,000m²/a6ftby8ft

2,700,000m²/a7ftby9ft

3,500,000m²/a设计总压力/Totalsystempressure

4ftby8ft

12,000KN6ftby8ft

18,000KN7ftby9ft

20,000KN单位压力/Specificpressure

4ftby8ft

40kg/cm²6ftby8ft40kg/cm²7ftby9ft

33kg/cm²低压短周期贴面生产线的主要技术指标

Maintechnicalspecificationofthelaminationline

压板闭合时间（升压至1.2MPa）≤1.8s

Pressclosetosystempressurereaching1.2Mpa≤1.8s压板打开时间/Pressopentime≤1.5s小车最高速度/FeedingvehicleMax.120m/min小车往复精度/Positioningofvehicle±0.5mm辅助时间/Assistingtime≤12s中国福马低压短周期贴面生产线主要机型介绍

Introductionofbest-sellingmodelofshort-cyclelaminationlinefromChinaFoma1.单张板半自动贴面线全配置

1.Half-automaticsingleboardlaminationline1、板垛运输机Stackconveyor2、液压升降台Scissorlifter3、推板机Boardpusher4、刷光机Boardbrusher5、对中运输机一

Aligningroller(1)6、真空吸板机二Vacuumsucker(2)7、宽皮带运输机Widebeltconveyor8、升降皮带运输机

Liftingbeltconveyor9、装卸板机

Loaderandunloader10、压机

Press11、出板辊台Dischargeroller12、齐边机Edgetrimmingmachine13、窄皮带运输机一Narrowbeltconveyor(1)14、窄皮带运输机二Narrowbeltconveyor(2)15、真空翻板机Boardturner16、凉板系统Coolingstation17、对中运输机二Aligningroller(2)18、辊台运输机Rollerconveyor19、真空吸板机一Vacuumsucker(1)20、移动辊台Mobileroller21、板垛运输机二Stackconveyor22、电控系统Electriccontrolsystem单张板半自动贴面线全配置

Half-automaticsingleboardlaminationline特点：单张板推板及板坯两面除尘；真空吸板机吸板；人工铺纸；纵横向集中齐边；单独的翻板机进行底面检板，人工选择垛位；具有晾板功能；真空堆垛机进行自动分级堆垛；两个堆垛位，一个垫板垛位，可自动或手动放置垫板。Configurationofthelaminationline:Singleboardfeedinganddoublesidecleaningofboard;Automaticpositioningofboardbyvacuumplateandpositioningofpaperbymanual;Edgetrimmingafterpressandboardqualitycheckingwhilecooling;Twostackingpositionforlaminatedboardbyvacuumplateandgantryrail;Coverboardfeedingbymanualormachine;2.两张板半自动贴面线全配置

2.Half-automaticdoubleboardlaminationline1、板垛运输机一Stackconveyor（1）2、推板机Boardpusher3、液压升降台一Scissorlifter4、刷光机Boardbrusher5、对中运输机一Aligningroller(1)6、宽皮带运输机Widebeltconveyor7、真空吸板机一Vacuumsucker(1)8、窄皮带运输机Narrowbeltconveyor9、升降皮带运输机Liftingbeltconveyor10、装卸板机Loaderandunloader11、压机Press12、出板辊台运输机Dischargeroller13、齐边机Edgetrimmingsaw14、辊台运输机Rollerconveyor15、凉板装置Coolingstation16、自动检测装置Automaticmeasurement17、对中运输机二Aligningroller(2)18、真空吸板机二Vacuumsucker(2)19、链式出板机Chaintypedischarger20、移动辊台Mobileroller21、板垛运输机二Stackconveyor(2)22、电控系统Electriccontrolsystem两张板半自动贴面线全配置

Half-automaticdoubleboardlaminationline特点：单张板推板及板坯两面除尘；真空吸板机吸板；两个人工铺纸位，一个过渡位；两台单独的压机；纵横向集中齐边；真空堆垛机具有检板功能，根据检测结果自动分级堆垛；三个堆垛位，一个垫板垛位，可自动或手动放置垫板。Configurationofthelaminationline:Singleboardfeedinganddoublesidecleaningofboard;Automaticpositioningofboardandpositioningofpaperbymanual;Twosetsoflaminationpressfunctioningtogether;Edgetrimmingafterpressandboardqualitycheckingwhilecooling;Threestackingpositionforlaminatedboardbyvacuumplateandgantryrail;Coverboardfeedingbymanualormachine;3.两张板全自动贴面线全配置

3.Automaticdoubleboardlaminationline1、板垛运输机一Stackconveyor(1)2、推板机Boardpusher3、液压升降台一Scissorlifter(1)4、刷光机Boardbrusher5、过渡辊台运输机Rollerconveyor6、真空吸纸机Vacuumpapersucker7、液压升降台二Scissorlifter(2)8、液压升降台三Scissorlifter(3)9、对中运输机一Aligningroller(1)10、长皮带运输机Widebeltconveyor11、液压升降台四Scissorlifter(4)12、真空吸板机一Vacuumboardsucker(1)13、皮带运输机Beltconveyor14、升降皮带运输机Liftingbeltconveyor15、装卸板机Loaderandunloader16、压机Press17、出板辊台运输机Dischargeroller18、齐边机Edgetrimmingsaw19、辊台运输机Rollerconveyor20、凉板装置Coolingstation21、自动检测装置Automaticmeasurement22、对中运输机二Aligningroller(2)23、真空吸板机二Vacuumboardsucker(2)24、链式出板机Chaintypedischarger25、移动辊台Mobileroller26、板垛运输机二Stackconveyor(2)27、电控系统Electriccontrolsystem两张板全自动贴面线全配置

Automaticdoubleboardlaminationline特点：单张板推板及板坯两面除尘；三台真空吸纸机吸纸和真空吸板机吸板；三个吸纸位，一个吸板位，一个过渡位；一台双幅面压机。纵横向集中齐边；真空堆垛机具有检板功能，根据检测结果自动分级堆垛；三个堆垛位，一个垫板垛位，可自动或手动放置垫板。Configurationofthelaminationline:Singleboardfeedinganddoublesidecleaningofboard;Automaticpositioningofboardandpaperbyvacuumplate;Twosetsoflaminationpressfunctioningtogether;Edgetrimmingafterpressandboardqualitycheckingwhilecooling;Threestackingpositionforlaminatedboardbyvacuumplateandgantryrail;Coverboardfeedingbymanualormachine;中国福马低压短周期贴面生产线的主要单机及其特点MainfeatureofkeymachineinlaminationlinefromChinaFoma一、压机1.Press采用下压式结构，液压系统采用高、低位油箱，大通径充液阀，实现压机快速闭合，缩短了浸渍纸的“无压受热时间”；Thequickcloseofpressandreductionofboardretentiontimebeforebeingpressedisachievedbyadoptionofreplenishingvalvewithhighpath,hydrauliccylinderedmountedontopframeandtwooiltankswithhighpositionandlowpositionseparately.低位油箱的高压系统由轴向柱塞泵和阀组、管路组成，提供主油缸的升压、保压、补压以及提升缸的压力油。Thehydraulicsystemoflowpositionoiltankisconsistedofaxialplungerpump,valveassemblyandconnectingpipingwhichprovidespressureformainpressingcylinderandliftingcylinder.压机油缸由中国福马自己设计制作，主要密封件均采用国际知名品牌。合理的油缸结构及油缸密封形式设计。完全防止了油缸漏油情况的产生。ThehydrauliccylinderisdesignedbyChinaFomaitself.Thesealingcomponentsareallcomingfromworldfamouscompanies.Theadvancedstructureandreliablesealingcomponentshelptoreducethepossibilityofleakage.液压系统采用高压蓄能器，以缩短加压时间和提升时间，并且均匀了电机做功时间，有效降低加压电耗。主要液压元器件采用国际顶级品牌，大幅度提高系统的稳定性和可靠性；Theaccumulatorinthehydraulicsystemdecreasesthetimetoreachrequiredsystempressure,andalsoreducesthetimetoopentheheatingplate.Itcanalsoreducetheelectricityconsumptionintheproductionline.Theworldfamoushydrauliccomponentsareappliedinthesystemwhichassuresthestabilityandreliabilityofthelaminationline.液压系统采用大面积水流或风冷式冷却器，大大降低了运行时液压油的温度。Theaircoolingorwatercoolingsystemisusedtocontrolthetemperatureofhydraulicoilunderreasonablerate.压机的打开和闭合采用了高精度的国际知名品牌的比例阀，上升下降过程中均设有减速缓冲位，在加快了压机打开闭合速度的同时，减少了震动和冲击。Theopenandcloseofheatingplatenarecontrolledtheproportionallyvalvefromworldfamouscompanies.Thereisabufferinthesystemwhichincreasetheopenandclosingofheatingplaten,andatthesametime,reducesvibration.框架板由整块钢板制作，三组框架板一起加工；保证了压机的整体安装精度，并可有效减少因加工尺寸不一致而造成的热压板在加压过程中的变形。Thethreemainframesareprocessedtogetherfromcompletesheetwhichguaranteestheprecisionandavoidsdeformationofheatingplateninnormalworking.热压板采用多路加热通道，单独设定上下热压板的温度，并通过独立的温控系统分别进行自动控制。控制精度可达到±1℃。Therearemultiplethermaloilchannelinsidetheheatingplaten,thetemperatureofupperandlowerheatingplatencanbeadjustedseparatelybydifferentthermaloilcirculationsystem.Thetemperaturetolerancecanbecontrolledunder±1℃.压机上热压板升降的同步机构采用了齿轮齿条的传动方式，提高了压机打开和闭合时的速度及稳定性，并减少了震动的发生。Thesynchronousliftingofheatingplatenisachievedbyworm-geartransmissionwhichreducesvibrationandimprovesstabilityduringopenandcloseofheatingplaten.在热压板与其它不需要加热的零件的安装位置均设有耐压的隔热板。可有效减少热量的损耗及降低环境温度。Insulationpadisinstalledbetweenheatingplatenandconnectingcomponentswhichreducestemperaturelossinthesystemandsurroundingtemperatureaswell.

二、装卸板机

2.Loaderandunloader

采用夹钳式装板、真空吸盘出板方式，大大缩短了辅助时间和板坯无压受热时间。装板小车和卸板小车通过螺栓联接在一起，共用一台动力，在装板的同时完成卸板动作。真空系统采用真空发生器结合蓄能器的组合，使吸板动作更加稳定可靠Theassistingtimeandretentiontimeofboardbeforebeingpressedisdecreasedhighlybyadoptionoffeedingwithclampanddischargewithvacuumsuckingplate.Thefeedingcarrieranddischargingcarrierareconnectedtogetherandsharedbyonedrivingforce.Thelaminatedboardisdischargedthesametimeastherawboardfedintothepress.Thevacuumsystemiscombinedbyvacuumgeneratorandaccumulatorwhichmakesthesystemrunningmorestable.三、真空吸板机

3.Vacuumboardsucker真空系统采用真空发生器结合蓄能器的组合，保证吸板动作的可靠和稳定。吸盘升降采用气缸，速度快，故障少便于维护。吸盘移动采用伺服控制，结合同步齿形带实现吸盘的平稳移动，保证堆垛的整齐。Thevacuumsystemiscombinedbyvacuumgeneratorandaccumulatorwhichmakesthesuctionofboardmorestable.Theuprightmotionofsuckingplateisdrivenbypneumaticcylinderwhichrealizeshighspeedandlowmaintenance.Themovementofsuckingplatehorizontallyiscontrolledbyservomotorandteethbeltwhichhelpstopreciselypositionth