设备点检标准

煤气鼓风机点检标准,,,,,,,,,,,,,,,,,,

序号,点检项目,点检内容,点检周期,,设备状态,点检方法,,,,,,,点检标准,备注,,,,

,,,生产,维修,,目视,手摸,听音,嗅觉,工具,解体,仪器,,,,,,

1,风机本体,振动,1次/1h,2次/1d,○,,√,,,,,√,轴承及机体部位振动不大于0.03mm，无变化，无振动加剧,,,,,

,,声音,1次/1h,2次/1d,○,,,√,,√,,,响声均匀，无异音,,,,,

,,气味,1次/1h,2次/1d,○,,,,√,,,,无泄漏煤气味,,,,,

2,增速器,振动,1次/1h,2次/1d,○,,√,,,,,√,轴承部位振动不大于0.03mm，运行平稳，无冲击声,,,,,

,,声音,1次/1h,2次/1d,○,,,√,,√,,,声音正常,,,,,

,,膜片联轴器,1d,1w,△,√,,,,,√,,膜片完整无破裂，螺栓齐全紧固,,,,,

,,,1d,1w,△○,√,√,,,√,,,防护罩完好，并且固定良好，无松动,,,,,

,,泄漏,1次/1h,2次/1d,○,√,,,,,,,各接合面和轴孔无漏油现象,,,,,

3,液力偶合器,振动,1次/1h,2次/1d,○,,√,,,,,√,无异常振动,,,,,

,,声音,1次/1h,2次/1d,○,,,√,,√,,,无异常响声，齿轮油泵无振动、噪音和间断声,,,,,

,,油温,1次/1h,2次/1d,○,,√,,,,,√,进入轴承前的油温在30℃～40℃间，出口油温≤60℃,,,,,

,,油压,1次/1h,2次/1d,○,,,,,,,√,润滑油压在0.8～1.2kg/cm2范围内，滤油器进出油压差无较大变化,,,,,

,,油质,1次/1h,2次/1d,△○,√,,,,,,√,油质无进水乳化等现象,,,,,0

,,泄漏,1次/1h,2次/1d,○,√,,,,,,,冷却水系统畅通无泄漏现象，油管各处法兰及接口无漏油油现象,,,,,

4,油站,泄漏,1次/1h,2次/1d,○,√,,,,,,,各接合面无漏油现象,,,,,

,,温度,1次/1h,2次/1d,○,,√,,,,,√,油温≤35℃,,,,,

,,压力,1次/1h,2次/1d,○,,,,,,,√,油压稳定0.15MPa,,,,,

,,油位,1次/1h,2次/1d,○,√,,,,,,,箱油位不低于最低油位线,,,,,

,,油质,1次/1h,2次/1d,△○,√,,,,,,,油质无进水乳化等现象,,,,,

,,仪表,,,,,,,,,,,各仪表读数无急剧变化,,,,,

硫铵离心机点检标准,,,,,,,,,,,,,,,,,,

序号,点检项目,点检内容,点检周期,,设备状态,点检方法,,,,,,,点检标准,备注,,,,

,,,生产,维修,,目视,手摸,听音,嗅觉,工具,解体,仪器,,,,,,

1,机体,声音,1次/1h,2次/1d,○,,,√,,,,,无碰擦、强裂振动及响声，,,,,,

,,转鼓与推料盘间隙,1次/1h,2次/1d,△○,√,,,,√,,√,转鼓与推料盘四周的间隙均匀，在0.16～0.36mm之间,,,,,

,,连接,1次/1h,2次/1d,△,√,√,,,√,,,转鼓、筛网、布料斗等固定螺栓齐全完好，无腐蚀，无松动,,,,,

,,轴承,1次/1h,2次/1d,○,,√,√,,√,√,√,推料盘往复运动稳定，前主轴承温度≤70℃，后轴承温度≤65℃,,,,,

,,机壳,1次/1h,2次/1d,△,√,,,,,,,机壳完好，无破损漏料现象,,,,,

,,振动,1次/1h,2次/1d,○,,√,,,,,√,出料时，机壳无明显振动,,,,,

,,筛网,1次/1h,2次/1d,△,√,,,,√,,,筛网无严重磨损或损坏，间隙宽度在0.3～0.1mm,,,,,

2,驱动,三角带,1次/1h,2次/1d,△,√,√,,,,,,皮带松紧适当，各条吃力均匀；皮带在磨损范围内，数量齐全,,,,,

,,离合器,1次/1h,2次/1d,○,,,√,√,,,,起动时间正常，无发烟现象,,,,,

3,液压系统,油位,1次/1h,2次/1d,△○,√,,,,,,,油位在油标中线以上,,,,,

,,油压,1次/1h,2次/1d,○,√,,,,,,,油压稳定在2MPa,,,,,

,,油温,1次/1h,2次/1d,○,√,,,,,,√,油温≤45℃,,,,,

,,油质,1次/1h,2次/1d,△,,,,,,,,油质良好，无进水乳化现象,,,,,

,,调速装置,1次/1h,2次/1d,△○,√,,,,,,,齐全完好，调速自如,,,,,

4,管道,冷却洗涤水,1次/1h,2次/1d,△○,√,,,,,,,水流正常、畅通，无泄漏现象，阀门灵活好用,,,,,

,,进料管道,1次/1h,2次/1d,○,√,,,,,,,进料均匀，阀门调节灵活，不漏料,,,,,

,,泄漏,1次/1h,2次/1d,△○,√,,,,,,,冷却水系统畅通无泄漏现象，油管接口无漏油油现象，各结合面无泄漏现象。,,,,,

凉水塔风机点检标准,,,,,,,,,,,,,,,,,,

序号,点检项目,点检内容,点检周期,,设备状态,点检方法,,,,,,,点检标准,备注,,,,

,,,生产,维修,,目视,手摸,听音,嗅觉,工具,解体,仪器,,,,,,

1,风机,振动,1次/1h,2次/1d,○,,√,,,,,,风扇运转时，风筒无异常振动现象；,,,,,

,,叶片,,1次/1w,△,√,,,,,,,角度一致，无变形情况,,,,,

,,声音,1次/1h,2次/1d,○,,,√,,√,,,叶片边缘与风筒间隙均匀，无磨损情况,,,,,

,,连接件,1次/1h,2次/1d,△,√,,,,√,,,各连接螺栓紧固、无松动现象,,,,,

2,减速机,振动,1次/1h,2次/1d,○,,√,,,,,,正常运行，无异常振动,,,,,

,,油位,1次/1h,2次/1d,△○,,,,,,,,油位在刻度范围内，颜色为正常色,,,,,

,,声音,1次/1h,2次/1d,○,,,√,,,,,啮合正常无异音,,,,,

,,温度,1次/1h,2次/1d,○,√,,,,,,√,不大于60℃,,,,,

,,动静密封面,1次/1h,2次/1d,△○,√,,,,,,,无渗漏油,,,,,

,,膜片联轴器,1次/1h,2次/1d,△,√,,,,,√,,膜片完整无破裂，螺栓齐全紧固,,,,,

,,,1次/1h,2次/1d,△○,√,,,,,,,防护罩完好，并且固定良好，无松动,,,,,

3,辅助设备,连接螺栓,1次/1h,2次/1d,△○,√,,,,,,,紧固、无松动,,,,,

,,阀门,1次/1h,2次/1d,△○,√,√,,,,,,阀杆润滑良好、关闭调整灵活、准确、可靠，无异常响声及紧滞感，连接紧固,,,,,

,,管道,1次/1h,2次/1d,△○,√,√,,,,,,无振动、无泄漏,,,,,

螺杆空压机点检标准,,,,,,,,,,,,,,,,,,

序号,点检项目,点检内容,点检周期,,设备状态,点检方法,,,,,,,点检标准,备注,,,,

,,,生产,维修,,目视,手摸,听音,嗅觉,工具,解体,仪器,,,,,,

1,主机系统,声音,1次/1h,2次/1d,○,√,,√,,√,,,响声轻松、均匀，无刮擦、冲撞击音及嗡、啸叫声；各连接件紧固，无松动及异常振动；压缩气体中含油量不高,,,,,

,,振动,1次/1h,2次/1d,○,,√,,,,,√,振动正常,,,,,

,,温度,1次/1h,2次/1d,○,√,√,,,,,,机头排气温度≤105℃,,,,,

,,泄漏,1次/1h,2次/1d,△○,√,,,,,,,各密封部位无泄漏,,,,,

2,冷却系统,风叶,1w,1w,△,√,,√,,,,,风叶完好无损，无变形，无异响,,,,,

,,油冷却器,1次/1h,2次/1d,△○,√,,,,,,,外观清洁，通风良好，无泄漏，堵塞,,,,,

,油路系统,油位计油位,1次/1w,1次/1w,△○,√,,,,,,,检查油位在显示器绿色区域中间偏上,,,,,

,,泄漏,1次/1h,2次/1d,○,√,,,,,,,检查油路软管及接头无泄漏,,,,,

,,油气分离器,1次/1h,2次/1d,○,√,,,,,,,压差≤0.8bar,,,,,

3,气路系统,空气滤芯器,1次/1w,1次/1w,△,√,,,,,,,空气过滤器外壳完好无损,,,,,

,,,1次/1h,2次/1d,○,√,,,,,,,压差≤0.050bar,,,,,

,,管道、阀门,1次/1h,2次/1d,○,√,,√,,,,,气路承压软管完好无泄漏,,,,,

,,,1次/1h,2次/1d,○,√,√,,,,,,检查手动排水阀是否堵塞,,,,,

,,,1次/1h,2次/1d,○,√,,,,,,,排放压缩空气2-3分钟无油雾喷出现象,,,,,

4,储气罐,管道、阀门,1次/1h,2次/1d,△○,√,,,,,,,联接紧固，密封完好，无漏气现象；操作灵活，关闭严密,,,,,

,,本体,1次/1h,2次/1d,△○,√,,,,,,,"无锈蚀、裂纹、漏气现象,排污畅通；人孔密封完好，紧固，无渗漏现象",,,,,

污水离心鼓风机点检标准,,,,,,,,,,,,,,,,,,

序号,点检项目,点检内容,点检周期,,设备状态,点检方法,,,,,,,点检标准,备注,,,,

,,,生产,维修,,目视,手摸,听音,嗅觉,工具,解体,仪器,,,,,,

1,风机本体,振动,1次/1h,2次/1d,○,,√,,,,,√,轴承及机体部位振动不大于0.03mm，无变化，无振动加剧,,,,,

,,声音,1次/1h,2次/1d,○,,,√,,√,,,响声均匀，无异音,,,,,

,,泄漏,1次/1h,2次/1d,△,√,,,,,,,各密封部位无泄漏,,,,,

2,联轴器,弹性套柱销联轴器,1次/1h,2次/1d,△○,√,,√,,√,,,无异常响声，柱销与锥孔配合到位，柱销螺母、垫圈齐全紧固,,,,,

,,,1次/1h,2次/1d,△○,√,√,,,,,,防护罩完好，并且固定良好，无松动,,,,,

,,,,2次/1d,△,√,,,,√,,√,两半间符合规定,,,,,

3,油站,泄漏,1次/1h,2次/1d,○,√,,,,,,,各接合面无漏油现象,,,,,

,,温度,1次/1h,2次/1d,○,√,√,,,,,√,油温≤35℃,,,,,

,,压力,1次/1h,2次/1d,○,√,,,,,,√,油压稳定0.12MPa,,,,,

,,油位,1次/1h,2次/1d,△○,√,,,,,,,箱油位不低于最低油位线,,,,,

,,油质,1次/1h,2次/1d,△,,,,,,,√,油质无进水乳化等现象,,,,,

4,辅助设备,连接螺栓,1次/1h,2次/1d,,√,√,,,√,,,紧固、无松动,,,,,

,,阀门,1次/1h,2次/1d,△○,√,,,,,,,阀杆润滑良好、关闭调整灵活、准确、可靠，无异常响声及紧滞感，连接紧固,,,,,

,,管道,1次/1h,2次/1d,△○,√,,,,,,,无振动、无泄漏,,,,,

压泥机点检标准,,,,,,,,,,,,,,,,,,

序号,点检项目,点检内容,点检周期,,设备状态,点检方法,,,,,,,点检标准,备注,,,,

,,,生产,维修,,目视,手摸,听音,嗅觉,工具,解体,仪器,,,,,,

1,本体,钢结构,1次/1h,2次/1d,△○,√,,,,√,,,完整无损，无变形，腐蚀,,,,,

,,气路,1次/1h,2次/1d,○,√,,,,,,,气缸动作可靠，气管固定完好，无松动，各密封及连接处无泄漏,,,,,

,,阀站,1次/1h,2次/1d,○,√,,,,,,,各元件功能正常，动作灵敏可靠,,,,,

2,皮带,跑偏,1次/1h,2次/1d,○,√,,,,,,,运行平稳，上下皮带无跑偏现象,,,,,

,,磨损,1次/1h,2次/1d,△○,√,,,,,,,皮带边缘整齐无较大破损,,,,,

,,接口,1次/1h,2次/1d,△○,√,,,,,,,皮带接口无开裂现象,,,,,

3,滚筒,轴承座,1次/1h,2次/1d,△○,√,,,,√,,,轴承座无损伤，螺栓无松动,,,,,

,,声音,1次/1h,2次/1d,○,,,√,,√,,,无异常声音,,,,,

,,磨损,1次/1h,2次/1d,○,√,,,,,,,金属表面平整，磨损在规定范围内，铸胶或粘皮未磨透,,,,,

,,轴承温度,1次/1h,2次/1d,△,,√,,,,,,温度≤65℃,,,,,

4,减速机,振动,1次/1h,2次/1d,○,,√,,,,,√,正常运行，无异常振动,,,运行（○）停机（△）,,

,,油位,1次/1h,2次/1d,△,√,,,,,,,油位在刻度范围内，颜色为正常色,,,,,

,,声音,1次/1h,2次/1d,○,,,√,,,,,啮合正常无异音,,,,,

,,温度,1次/1h,2次/1d,○,,√,,,,,,不大于65℃,发现异常采用测温仪,,,,

,,动静密封面,1次/1h,2次/1d,△○,√,,,,,,,无渗漏油,,,,,

罗茨鼓风机点检标准,,,,,,,,,,,,,,,,,,

序号,点检项目,点检内容,点检周期,,设备状态,点检方法,,,,,,,点检标准,备注,,,,

,,,生产,维修,,目视,手摸,听音,嗅觉,工具,解体,仪器,,,,,,

1,机壳,温度,1次/1h,2次/1d,○,,√,,,,,,机壳温度正常，无局部温升而使外表喷漆烧焦,,,,,

,,振动,1次/1h,2次/1d,○,,√,,,,,√,≤0.06mm5,,,,,

,,连接螺栓,1次/1h,2次/1d,△,√,√,,,√,,,紧固、无松动,,,,,

,,油位,1次/1h,2次/1d,△○,√,,,,,,,油位不低于最低油位线,,,,,

,,油质,1次/1h,2次/1d,△,√,,,,,,√,油质清洁无杂质，无进水乳化等现象,,,,,

2,联轴器,弹性套柱销联轴器,1次/1h,2次/1d,○,√,,√,,√,,,无异常响声，柱销与锥孔配合到位，柱销螺母、垫圈齐全紧固,,,,,

,,,1次/1h,2次/1d,△○,,,,,,,,防护罩完好，并且固定良好，无松动,,,,,

,,,1次/1h,1次/1M,△,,,,,√,,√,两半间符合规定,,,,,

3,轴承,声音,1次/1h,2次/1d,○,,,,,,,,声音正常无异音,,,,,

,,温度,1次/1h,2次/1d,○,,√,,,,,√,≤75℃5,,,,,

,,振动,1次/1h,2次/1d,○,,√,,,,,√,≤0.10mm,,,,,

4,辅助设备,连接螺栓,1次/1h,2次/1d,△○,√,√,,,√,,,紧固、无松动,,,,,

,,阀门,1次/1h,2次/1d,△○,√,,,,,,,阀杆润滑良好、关闭调整灵活、准确、可靠，无异常响声及紧滞感，连接紧固,,,,,

,,管道,1次/1h,2次/1d,△○,√,,,,,,,无振动、无泄漏,,,,,

计量泵点检标准,,,,,,,,,,,,,,,,,,

序号,点检项目,点检内容,点检周期,,设备状态,点检方法,,,,,,,点检标准,备注,,,,

,,,生产,维修,,目视,手摸,听音,嗅觉,工具,解体,仪器,,,,,,

1,泵体,外壳,1次/1h,2次/1d,△○,√,,,,,,,无腐蚀，变形，表面防腐漆膜完好,,,,,

,,温度,1次/1h,2次/1d,○,,√,,,,,√,≤65℃5,,,,,

,,声音,1次/1h,2次/1d,○,,,√,,,,,声音正常无异音,,,,,

,,密封面,1次/1h,2次/1d,△○,√,,,,,,,各密封点无渗漏，损坏,,,,,

,,油位,1次/1h,2次/1d,△○,√,,,,,,,油位在视镜的1/2-2/3之间，无渗漏,,,,,

,,油质,1次/1w,1次/1w,△,√,,,,,,,油质清洁无杂质,,,,,

,,隔膜垫,,1次/1m,△,√,,,,,√,,无裂纹，无硬化,,,,,

,,柱塞,,1次/1m,△,√,,,,,√,,无腐蚀，磨损，沟痕,,,,,

,,齿轮，凸轮,,1次/1y,△,√,,,,,√,,无严重磨损，无裂纹,,,,,

2,进出口阀,连接螺栓,1次/1h,2次/1d,△○,√,,,,,,,紧固、无松动,,,,,

,,密封面,1次/1h,2次/1d,△○,√,,,,,,,无渗漏，损坏,,,,,

,,阀球,,1m,△,√,,,,,,,无腐蚀，损坏,,,,,

3,辅助设备,连接螺栓,1次/1h,2次/1d,△○,√,,,,,,,紧固、无松动,,,,,

,,阀门,1次/1h,2次/1d,△○,√,√,,,,,,阀杆润滑良好，关闭调整灵活、准确、可靠，无异常响声及紧滞感，联接紧固,,,,,

,,管道,1次/1h,2次/1d,△○,√,,,,,,,无振动，无泄漏,,,,,

塔器槽罐设备点检标准,,,,,,,,,,,,,,,,,,

序号,点检项目,点检内容,点检周期,,设备状态,点检方法,,,,,,,点检标准,备注,,,,

,,,生产,维修,,目视,手摸,听音,嗅觉,工具,解体,仪器,,,,,,

1,本体,外观,1次/1h,2次/1d,△○,√,,,,,,,无渗漏，锈垢，裂纹，破损，防腐涂层完好,,,,,

,,法兰,1次/1h,2次/1d,△○,√,,,,,,,螺栓紧固，无腐蚀，沟痕，裂纹，渗漏,,,,,

,,液位计,1次/1h,2次/1d,△○,√,,,,,,,清洁完好，无泄漏，堵塞，腐蚀，显示清晰可靠,,,,,

,,密封面,1次/1h,2次/1d,△○,√,,,,,,,无泄漏,,,,,

2,辅助设备,连接螺栓,1次/1h,2次/1d,△○,√,,,,,,,紧固、无松动,,,,,

,,阀门,1次/1h,2次/1d,△○,√,√,,,,,,阀杆润滑良好，关闭调整灵活、准确、可靠，无异常响声及紧滞感，联接紧固,,,,,

,,管道,1次/1h,2次/1d,△○,√,,,,,,,无振动，无泄漏,,,,,

化工离心泵点检标准,,,,,,,,,,,,,,,,,,

序号,点检项目,点检内容,点检周期,,设备状态,点检方法,,,,,,,点检标准,备注,,,,

,,,生产,维修,,目视,手摸,听音,嗅觉,工具,解体,仪器,,,,,,

1,泵体,悬架,1次/1h,2次/1d,△○,√,,,,,,,螺栓齐全完好、无裂纹、无松动,,,,,

,,轴承声音、温度,1次/1h,2次/1d,△○,,√,,,,,√,轴承响声轻松、均匀，无干磨、撞击声，温度≤65℃，不烧手,,,,,

,,振动,1次/1h,2次/1d,○,,√,√,,,,√,振动＜0.07mm，无异常振动,,,,,

,,轴封,1次/1h,2次/1d,○,√,,,,,,√,机械密封泄漏量小于2～3滴/分钟；填料密封允许成滴泄漏，无柱状流水现象,,,,,

,,机械密封冷却水,1次/1h,2次/1d,○,√,,,,,,,冷却水温度正常，水流畅通，回水连续无油污,,,,,

,,润滑油,1次/1h,2次/1d,△○,√,,,,,,,无异物、杂质，颜色正常，油量在油标中线,,,,,

2,联轴器,本体,1次/1h,2次/1d,△○,,,,,,,,无异常响声，柱销与锥孔配合到位，柱销螺母、垫圈齐全紧固,,,,,

,,防护罩,1次/1h,2次/1d,△○,√,√,,,,,,防护罩完好，安装稳固,,,,,

,,声音,1次/1h,2次/1d,△○,,,√,,,,,无冲撞击音,,,,,

3,辅助设备,连接螺栓,1次/1h,2次/1d,△○,√,,,,,,,紧固、无松动,,,,,

,,阀门,1次/1h,2次/1d,△○,√,√,,,,,,阀杆润滑良好，关闭调整灵活、准确、可靠，无异常响声及紧滞感，联接紧固,,,,,

,,管道,1次/1h,2次/1d,△○,√,,,,,,,无振动，无泄漏,,,,,

4,压力,进出口压力,1次/1h,2次/