韶音科技过程质量管理审核 QPA Checklist V1.0范本

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1:IQC来料检验管理,,SelfAvgScore:,#DIV/0!,SHOKZAvgScore:,#DIV/0!

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,,Subtotal:,0,Subtotals:,0

,,SelfScore,SHOKZScore,Description,

DocumentsSystemandTraining文件体系&培训,,,,,

1,"IsthereanyclearinspectionprocedureorSOPforinspectorsincludingsamplingplan,controlitems,specification,andcriteriaofacceptanceorrejection?是否有明确之外观检验程序或标准作业程序内容包含了抽样计划、管控项目、产品规格、允收与拒收标准?",,,,

2,"Whetherthesupplementarydocumentssuchasincominginspectionspecifications,operationinstructionsandstandarddrawingshaveversionnumbersandareissuedundercontrol?

来料检验规范、作业指导书、标准图纸等补充文件是否均有版本编号并受控发行？",,,,

3,"Arethereoperatingandmaintaininginstructorsofinspectionequipments?

检验设备是否有操作和维护指导书？",,,,

4,"Aretherecheckplanandrecordlableforequipmentsandinstruments?

设备,仪器是否有校验计划和校验记录标签？",,,,

5,"Arethereanydocumentsregulatinghowtodisposethedisqualifiedandpurchasebesedontheagreementbetweencustomerandsupplier?

检验不合格品和特采物料的处理是否有文件规定？",,,,

6,"Isthereanyprocedureabout""ship-to-stock""toensurequalityofSTSmaterials?是否有程序能确保免检入库材料之品质？",,,,

7,Isthereanycertificationprocedureforinspectorsandassesstheirabilityperiodically?是否有检查员之认证程序并定期对其能力做再确认的活动?,,,,

InspectionProcessandRecord检验过程和记录,,,,,

8,IsthereanyclearpartitionofareainIQCtoidentifythestatusofmaterialstopreventformmix-upissues?进检检验时，是否有明确的规范于各不同进料状况下清楚的识别及存放区块以预防混料?,,,,

9,"Isthelabelingandtraceingsystemperfectlyestablished?

标签标识和可追溯性是否完善？",,,,

10,Arevendorsrequestedtoprovideoutgoinginspectionreportsorcertificateofmaterialstoprovetheirquality?是否有要求供应商提供出货检验报告或材料证明报告来佐证其来料产品?,,,,

11,"Istheremonitoringandfeedbacksystemforthequalityperformanceofsuppliers'incomingmaterials?

对供应商的来料质量表现是否有监控和反馈机制？",,,,

12,"Arethereanyrecordsofinspectionprocessandtheresult?

检验过程和结果有相关的记录？",,,,

MaterialsManagement物料管理,,,,,

13,"Isthereanydefinitionofstorageconditionandshelflifeforcomponents/materialstoensuretheirquality?

是否对零件或材料储存条件、保存时间做出定义以确保零件或材料品质?",,,,

14,"IsthereanytemperatureandhumiditycontrolinIQC?

是否定时监控IQC之温度与湿度？",,,,

15,Istheenvironmentalprotection/non-protectionmaterialsplacedatseparateareas？环保/非环保物料是否分区放置？,,,,

16,"IftherearebothROHSandnonROHSforonekindofmaterial,willtheybeinspectedseparatelyduringIQC?

同一种物料若有RoHS和非RoHS之分，在来料检验环节是否被区别管理？",,,,

2:ProcessControl制程控制,,SelfAvgScore:,#DIV/0!,SHOKZAvgScore:,#DIV/0!

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,,SelfScore,SHOKZScore,Description,

PersonnelandTraining人员&培训,,,,,

1,"Arethestaffofproductionandqualitycontroltrained?Isthererelevantrecordaboutthetraining?

生产人员和品管人员是否进行培训？有无相应的培训记录?",,,,

2,"Arethestaffofkeyprocesstrainedspecially?Anddotheyhavetheworklicence?

关键工序的人员是否进行专业培训？是否有上岗证？",,,,

MachineManagement设备管理,,,,,

3,"Whetherthesupplierhasoverallmaintenanceplan&checklistforeachmachine&fixtureandstandardsamples?

是否有全面的机器设备,模治具及标准样品的维修保养计划和更新记录?",,,,

4,"WhetherthesupplierhasSOPandregularchecklistforeachtestmachine?

是否有检验设备的管理流程和定期维护计划?",,,,

5,"Istherealistaboutprocessthecapabilityofequipmentandisitupdatedatregulartime?

有无设备制程能力清单并定时更新？",,,,

6,"Isthereadocumentfordivicesoutofservice?Isthereprocedureondeviceemergency?Areallinfluencedlotsofdeviceemergencytracedbackanddealedwithasabnormallots?Arethererecordsofdevicemaitainancereasonandtime?DoesQCdoacceptancecheckafterdevicemaitannance?

是否建立设备停用淘汰的标准？是否有设备异常处理程序？设备异常后，是否对物料往前/往后追溯直到确认为良品批次为止？对受影响的批次必须按异常批次是否进行处理？设备维修是否有原因和维修时间等记录？设备维护/维修后，是否经QC验收后才能投入生产使用？",,,,

ProduceEnvironment生产环境,,,,,

7,Doesthearrangeofproductionlinefittheprincipleofmaterialflowbeingtheshortest?生产线的布置是否符合物流最短原则?,,,,

8,"Fortherawmaterials,components,semi-finishedproducts,productsbeforeinspection,productsbeforepackaging,packagedproductsanddefectiveproductsontheproductionline,isthereanyclearmark?Aretheyplacedinspecificplaces?

生产线的原物料、零件、半成品、待验品、待包装品、已包装品和不良品是否有明确的标识？是否定点定位放置?",,,,

9,Isthemarkofproductionequipmentandinspectionequipmentstateclear?生产设备、检验设备状态标识是否清楚？,,,,

10,"Hasthesupplierdefinedanddocumented6Smanegementprocedureandputitinpractice?

是否制定6S管理程序并实施？",,,,

11,"Arethedangerousarticlesandinflammableexplosivearticlesmarkedclearlyandplacedinspecificplaces?

危险品、易燃易爆品是否醒目标识？并定点定位放置？",,,,

12,"Whetherthesuppliermonitorstheproductionline'senvironment,suchastemp,humit,particla,andkeeprelevantrecords?

是否有对生产环境条件进行监控，比如温度，湿度，空气洁净度等，并保留监控记录",,,,

13,"WhetherthesupplierhasESDcontrolplan?WhethertheESDsystems(suchasthemainsystem,tools,andfixture)arecorrectlysetupandmaintained?

是否有ESD管控程序？所有的ESD系统是否正确地安装和维护？例如：接地主系统，工具，治具等",,,,

3:Inspection

and

Test检验与测试,,SelfAvgScore:,#DIV/0!,SHOKZAvgScore:,#DIV/0!

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,,SelfScore,SHOKZScore,Description,

1,"Whethertheinspectionpersonnelcancorrectlycheckandusetheequipmentonsiteaccordingtotheoperationinstructionsandissuetheinspectionresults?

检验人员是否能够现场根据作业指导书正确检查与使用设备，并出具检验结果？",,,,

2,Doesasystemexistfordeterminingwhichpersonnelarequalifiedforajobfunction?是否有认证系统可判定人员能力是否符合工作需求?,,,,

3,Arecertificationproceduresandcontentsefficientandadequate?(concernedwithscreening&judgementabilityofinspectors)认证程序与内容是否是有效且足够的?(关于检查员的检出与判定的能力),,,,

4,"Does

the

supplier

inspect,

test

and

identify

product

as

required

by

the

quality

plan

or

documented

procedures?

供应商是否根据品质计划或程序要求进行检验，测试和验证？",,,,

5,"Cantheappearancedefectandotherfunctionaldefectbedetectedeffectively?

外观缺陷和其他功能缺陷可以被有效地发现?",,,,

6,"Isthereproceduresforinspectorswhentheyfoundoutthedefectgoodswhichdisregardedofcriteria?

是否一程序来管理关于检查者发现规范外之缺陷品?",,,,

7,Isthereproceduresforlimitsamplebuildupandconfirmwithcustomerwithnewcriteria?对于新的缺陷是否有一程序来建立限度样本且呈给客户审查是否可接受?,,,,

8,"Does

the

supplier

utilize

final

inspection

and

testing?

供应商是否有最终检验和测试？",,,,

9,"Does

the

supplier

utilize

outgoing

product

inspection

and

testing

such

as

Out

of

Box

Audits?

供应商是否有出货检查和测试？如开箱检验",,,,

10,"Is

the

conformance

or

nonconformance

of

a

product’s

inspection

or

test

status

identified?

(by

markings,

tags,

inspection

records,

test

software,

physical

location,

etc.)

是否可以识别良品和不良品的检验和测试状态（通过标识，标签，检验记录，测试软件，实际位置等）",,,,

11,"Does

the

system

assure

only

material

that

has

passed

specified

inspections

or

tests

is

utilized

or

sold?

有没有系统保证只有通过检验和测试的物料才可以使用和销售？",,,,

12,"Are

there

records

which

give

evidence

that

the

product

has

passed

inspection

and/or

test

with

defined

acceptance

criteria?

有没有记录证明这些产品通过了符合接收条件的检验和测试？",,,,

13,"Is

golden

sample/template

available

for

inspection/test?

有没有检验和测试用的标准样品和模板？",,,,

14,"Is

golden

sample/template

properly

identified

(P/N,

Rev.,

S/N),

checked

and

stored?

标准样品和模板是否能很好的识别，查询和保管（零件编号，版本，序号）？",,,,

15,"Are

the

inspection/test

record/report

reviewed

and

approved

by

the

authorized

personnel

for

product

release?

是否有有资格的人对产品发布的检验和测试报告作审核和批准？",,,,

4:WarehouseManagement仓储管理,,SelfAvgScore:,#DIV/0!,SHOKZAvgScore:,#DIV/0!

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,,SelfScore,SHOKZScore,Description,

1,"Arethereproceduresforhandling,storing,deliveryandshelflifecontrolofproduct?是否有程序管理关于物料的搬运、储存、传递、寿命?",,,,

2,Isitbasedonexpertisesuggestiontodefinethestorageconditionandshelflifeformaterialsandprovideamanagementsystemtoensurethequalityofmaterials?是否有基于专业考量定义储存条件、物料寿命，并建立管理系统确保物料品质?,,,,

3,AreallESD-sensitivematerialsstoredinanti-staticcontainers?对于易受静电伤害之物料，是否皆有储存于防静电之包材中?,,,,

4,"Areflammable,corrosive,andtoxicmaterialsproperlystoredandseparated?对易燃物、具腐蚀、或有毒性之物料是否有被适当且分开的保存?",,,,

5,Aretemperatureandhumiditymonitoredinthesestorageareasonaregularbasis?对于仓库之温度与湿度，是否有规律、定期地监控?,,,,

6,"Isthereanemergencyplantospecifyhowtohandletheunexpectedissuesuchlikefireaccident,flooddisaster?是否有紧急应变计划来规范如何处理灾难或意外如水灾等?",,,,

7,IsthereacontrolsystemtoprotectthoseoverdueorNGproductsfrombeingused?是否有系统可预防过期品、不良品被使用?,,,,

8,IsthereaFIFOprocedureforallmaterialsandproducts?