扭矩过程控制计划

,Prototype原版,,Pre-Launch发布前,X,Production生产,KeyContact/Phone,主要联系人/电话,,,Date(Orig)原始日期:23/06/2011,23/06/2011,Date(Rev)修订日期

"ControlPlanNumber

控制计划编号",TQ001A,,FastenerCritical/Important/Standard关键/重要/标准扭力点,,,KeyContactPerson主要联系人:,,,,"EffectiveDate:

生效日期：","23/06/2011

",

PartNumber/LatestChangeLevel零件号/最新变更等级,,,,,,ManufacturingEngineeringApproval/Date(ifreq'd)制造工程批准/日期（如需要）,,,,ManufacturingEngineeringApproval/Date(ifreq'd)制造工程批准/日期（如需要）,,

"ModelNo车型号:

",,,,,,OtherApproval(ifReqd.)-FAWMEmanagement批准/日期（如需要）工具室管理,,,,"QualityApproval/Date(ifreq'd)

顾客质量批准/日期（如需要）",,

RevisionDate修订日期:,,,,,,OtherApproval(ifReqd.)其他批准/日期（如需要）--维护,,,,GeneralAssembly(GA)AreaManagerApproval/Date(ifreq'd)总装批准/日期（如需要）,,

"PlantApproval/Date:

工厂/批准/日期：",,,,,,OtherApproval(ifReqd.)其他批准/日期（如需要）,,,,"OtherApproval/Date(ifreq'd)-Quality

其他批准/日期（如需要--质量",,

,,,,,,,,,,,,,

"SpecialCharClass

特性类别",SerialNumber顺序号,"ProcessName/OperationNumber

工艺名称/操作编号",,"Machine,Device,Jig,ToolsforMfg.

制造使用的机床，设备，夹具，工具",Characteristics特性Process过程,"Product/ProcessSpecification/Tolerance

产品/过程要求/公差",,,,"ControlMethod

控制办法","ReactionPlan

反应计划",Responsibility职责人

,,,,,,,"EvaluationMeasurementTechnique

评估测量技术",Sample抽样,,,,

,,,,,,,,Size量,Frequency频次,,,

Critical关键Page1/3,1,"SecureFastener有正确打紧

",,"Powertool动力工具

","DynamicTorque动态扭矩

","DynamicSpecificationLimits动态扭矩值极限

",FDSNS拧紧至完全贴合,100%,100%,VisualcheckforallfastenersFDSNS目检确定所有的锁紧点都已完全贴合,"NotifyManagementiftoolisnotworking.工具不好使要及时通知管理人员。

",Operator操作者

,2,"Errorproofing错误验证

",,Preset(non-adjustable)ClickWrench预设扭力扳手（不可调）,StaticTorque静态扭矩,Handtorquewrenchsettostaticspec按照静态扭矩值要求设定扳手,VisualandClickmechanism目视检查扳手的设置,100%,100%,Operatorpullclickwrenchuntilclicksandmarkfasteners(ifnotvisibletocustomer)oralternateareainnextstation.操作工人拧紧连接点并做标记（如果标记处不清晰，在下个工位换个标记点）,NotifyManagementiftoolisnotworking工具不好使及时通知管理人员。,Operator操作者

,3,SecondCheck二检,,SecondCheck二检,N/A不适用,N/A不适用,FDSNS拧紧至完全贴合,1,100%,VisualcheckforallfastenersFDSNSandcheckmark(ifnotvisibletocustomer)oralternateareainnextstation.检查拧紧连接点是否拧紧贴合并做标记（如果标记处不清晰，在下一工位换个标记点）,"Containproductandcorrectrootcause有问题的零件要扣留并找出根本原因。

",Operator操作者

,4,"TorqueMonitoring扭矩监控

",,"Directreadwrench直接读出扭力值

",StaticTorque静态扭矩,"Staticspeclimits静态扭矩值极限

","Directreadwrenchand/orelectronicdatacollectionequipmentwithinapprox5min直接读出扳手上或电子表盘上的数，至少读5台。

",1,3/shiftmin每批至少3台,"TrendChartwithprecontrolvaluessetat75%ofthetolerance.(Forthetrendchartontheworkstation,QCOS,itisfilledbyTLevery2hrs,qualitychecks1/Shiftminandalsomarksonthesamechartbutwithdifferentlegend)andmarkthefastener.利用预设扭矩值画出走势图，扭矩值可在公差的75%。（工位上的走势图，QCOS，是由班长每两小时填一次的。质量每班次检查一次，并绘出一条不同的曲线。）在链接点上做标记。

","Containproductandcorrectrootcause

有问题的零件要扣留并找出根本原因。",GAProductionandQuality车间和质量

,5,ThirdCheck三检,,ThirdCheck三检,N/A不适用,N/A不适用,FDSNS拧紧至完全贴合,1,100%,VisualcheckforallfastenersFDSNSandcheckmark(ifnotvisibletocustomer)oralternateareainverificationstation拧紧连接点是否拧紧贴合并做标记（如果标记处不清晰，在下一工位换个标记点）,"Containproductandcorrectrootcause

有问题的零件要扣留并找出根本原因。",QualityOperator质量操作者

,6,ToolCalibration工具校定,,CalibrateTool/Clickwrench标定工具/扭力扳手,Verifysettings确认设置,"Presetstaticvaluesetting+/-5%forclickwrench预设静态扭矩值，允许5%公差。

","Testfixture

测试夹具",100%,Clickwrench-Once/WeekminPowertool-Oncepermonthmin扭力扳手--每星期检一次脉冲工具--每月检一次,"Checkthatclickwrenchissettowithin+/-5%ofthepresetstaticvalueandrecorddata检查扳手设定的扭矩值是否在静态扭矩值的5%变化范围内，如无误记录数据。

","Containproductandcorrectrootcause

有问题的零件要扣留并找出根本原因。",T/L(Operator)班长/操作者

,7,"ProcessAudit流程审查

",,PerProcessAuditSheet根据流程审查单审查流程,PerProcessAuditSheet根据流程审查单审查流程,"PerProcessAuditSheet根据流程审查单审查

","PerProcessAuditSheet

根据流程审查单审查流程","AsperProcessAuditSheetfrequency

根据流程审查单决定审查频次","perProcessAuditSheetfrequency

根据流程审查单决定审查频次","PerProcessAuditSheet按照流程审查单审查流程

","Containproductandcorrectrootcause

有问题的零件要扣留并找出根本原因。",Quality/Production质量/车间

"Important(PS2/PF1,PF2)重要Page2/3",1,"SecureFastener正确打紧

",,"Powertool

脉冲工具","DynamicTorque

动态扭矩","DynamicSpecificationLimits

动态扭矩值极限",FDSNS拧紧至完全贴合,100%,100%,VisualcheckforallfastenersFDSNS目视所有连接点拧紧且贴合。,NotifyManagementiftoolisnotworking工具不好使及时通知管理人员。,Operator操作者

,2,"Errorproofing错误验证

(AsToolnotshutofftype)因为工具是非闭合式的)",,Preset(non-adjustable)ClickWrench预设扭力扳手（不可调）,StaticTorque静态扭矩,Handtorquewrenchsettostaticspec按照静态扭矩值要求设定扳手,VisualandClickmechanism目视检查扳手的设置,100%,100%,Operatorpullclickwrenchuntilclicksandmarks.操作者拧紧连接点并作标记。,"Identifyrepairs&repairperrepairprocedures/instructions确定修理工作并按照修理步骤执行。

",Operator操作者

,3,"SecondaryCheck二检

",,"Secondarycheck

二检",N/A不适用,FullyDrivenandSeated拧紧并贴合,Visual目检,1,100%,"Secondaryoperatorcheck/verificationStationforFDNSNSandmarking.二检工作者检查所有连接点是由拧紧贴合并已做标记。

","Containproductandcorrectrootcause

有问题的零件要扣留并找出根本原因。",Operator操作者

,4,"TorqueMonitoring

扭矩监控",,"Directreadwrench直接读出扳手上的扭矩值

",StaticTorque静态扭矩,"Staticspeclimits

静态扭矩值极限","Directreadwrenchand/orelectronicdatacollectionequipmentwithinapprox5min直接读出扳手上或电子表盘上的数，至少读5台

",1,3/shiftminandwhentool/controllerischanged.工具或控制工具有所改变时每班次至少检3台,"TrendChartwithprecontrolvaluessetat75%ofthetolerance.(Forthetrendchartontheworkstation,QCOS,itisfilledbyTLevery2hrs,qualitychecks1/Shiftandalsorecordsonthesamechartbutwithdifferentlegend)andmarkthefastener.利用预设扭矩值画出走势图，扭矩值可在公差的75%。（工位上的走势图，QCOS，是由班长每两小时填一次的。质量每班次检查一次，并在同一张图上绘出一条不同的曲线。）在链接点上做标记。","Containproductandcorrectrootcause

有问题的零件要扣留并找出根本原因。",TL/Quality组长/质量

,5,ToolCalibration工具校定,,CalibratePowerToolandverifyClickWrenchSetting校定脉冲工具，确认扭力扳手上的设置。,_,_,"Testfixture

测试夹具",100%,PowerTool-Once/MonthminClickWrench-Once/Weekmin脉冲工具每月一次扭力扳手每星期一次,Checkthatclickwrenchissettowithin+/-5%ofthepresetstaticvalueandrecorddata检查扳手设定的扭矩值是否在静态扭矩值的5%变化范围内，如无误记录数据。,"Containproductandcorrectrootcause

有问题的零件要扣留并找出根本原因。",T/L班长(Operator操作者)

,6,"ProcessAudit流程审查

",,"PerProcessAuditSheet

根据流程审查单审查流程","PerProcessAuditSheet

根据流程审查单审查流程","PerProcessAuditSheet

根据流程审查单审查流程","PerProcessAuditSheet

根据流程审查单审查流程","perProcessAuditSheetfrequency

根据流程审查单决定审查频次","perProcessAuditSheetfrequency

根据流程审查单决定审查频次","PerProcessAuditSheet

根据流程审查单审查流程",Containproductandcorrectrootcause有问题的零件要扣留并找出根本原因。,Quality/Production质量/车间

Standard(StandardCare)标准（普通关注度）Page3/3,1,"SecureFastener正确打紧

",,"Powertool脉冲工具

","DynamicTorque

动态扭矩","DynamicSpecificationLimits

动态扭矩值极限",FDSNS拧紧至完全贴合,100%,100%,VisualcheckforallfastenersFDSNS目视所有的连接点都已拧紧贴合。,"NotifyManagementiftoolisnotworking.工具不好使要及时通知管理人员。

",Operator操作者

,2,"TorqueMonitoring扭矩监控

",,"Directreadwrench直接读出扳手上的扭矩值

",StaticTorque静态扭矩,"Staticspeclimits

静态扭矩值极限","Directreadwrenchand/orelectronicdatacollectionequipmentwithinapprox5min直接读出扳手或电子表盘上的数，至少读5台。

",1,2/Monthminandwhentool/controllerischanged.工具或控制工具有所改变时每月至少检2台,Checkthattorqueiswithintorquelimitsorscrewdoesnotrotatepriortoclick(setatstaticminimum)andrecord(OK/NOKchart）检查扭矩值是否在正常值范围之内或在拧紧之前螺丝没有歪（至少设在静态扭矩值）并记录（合格与不合格表格）。,"Containproductandcorrectrootcause

有问题的零件要扣留并找出根本原因。",Quality质量

,3,ToolCalibration工具校定,,CalibratePowerTool标准脉冲工具,_,_,"Testfixture测试夹具

",100%,Once/Monthmin至少每月一次,_,"Containproductandcorrectrootcause扣留有问题产品并找出根本原因。

",T/L班长(Operator操作者)

,4,"ProcessAudit流程审查

",,"PerProcessAuditSheet

根据流程审查单审查流程","PerProcessAuditSheet

根据流程审查单审查流程","PerProcessAuditSheet

根据流程审查单审查流程","PerProcessAuditSheet

根据流程审查单审查流程","perProcessAuditSheetfrequency

根据流程审查单决定审查频次","perProcessAuditSheetfrequency

根据流程审查单决定审查频次","PerProcessAuditSheet

根据流程审查单审查流程",Containproductandcorrectrootcause有问题的零件要扣留并找出根本原因。,Quality/Production质量/车间

"*AllbatteryandpneumatictoolstobecaibratedOnce/monthmin.Incaseofsupplierrecommendationexceddingstandardfreq