ISA95的企业控制系统集成标准B2MML企业制造标记语言

ISA-95的企业控制系统集成标准B2MML企业制造标记语言2024/3/28ISA95的企业控制系统集成标准B2MML企业制造标记语言ISAISAProfessionalorganizationStandardsdeveloperinassociationwithANSISP95TheISAStandards&PracticesCommitteenumber95Purpose:Tocreateastandardthatwilldefinetheinterfacebetweencontrolfunctionsandotherenterprisefunctions…ISA-95TheactualstandardproducedbytheSP95committeeU.S.ANSI/ISAstandardIEC&ISOInternationalstandardsgroupsIEC62264-1:2003andIEC62264-2:2004

are“duallogo”standardsInternationalversionofISA-95May2,20062ISA95的企业控制系统集成标准B2MML企业制造标记语言CompaniesParticipatinginSP95ABBArlaFoodsAspenTechDupontEliLillyEmersonProcessManagementFluorGeneralElectricInvensys-WonderwareLighthammerLundUniversity,SwedenLyondell–EquistarMicrosoftNestleNovoNordiskProctor&GamblePurdueUniversityRockwellAutomationSAPSiemensYokogawaMay2,20063ISA95的企业控制系统集成标准B2MML企业制造标记语言WBFProfessionalorganizationpromotingtheexchangeofinformationonthemanagement,operationandautomationofbatchprocessmanufacturingInitiallyfocusedontheISA-88batchcontrolstandardFocusexpandedtoincludeISA-95toalltypesofprocessautomationWorkingGroupsOpportunityforWBFmemberstocollaborateXMLWorkingGroupcreatedB2MML&BatchMLMay2,20064ISA95的企业控制系统集成标准B2MML企业制造标记语言B2MMLBusinessToManufacturingMarkupLanguageW3CXMLSchemaimplementationofISA-95Notaformalstandard,animplementationofastandardToolforbringtogetherautomation&ITgroupsMay2,20065ISA95的企业控制系统集成标准B2MML企业制造标记语言ISA-95&B2MMLStatusU.S.StandardInternationalStandardB2MMLTitleANSI/ISA-95.00.01-2000IEC/ISO

62264-1:2003Released,V0300Enterprise-ControlSystemIntegration–

Part1:ModelsandTerminologyANSI/ISA-95.00.02-2001IEC/ISO

62264-2:2004Released,V0300Enterprise-ControlSystemIntegration–

Part2:ObjectModelAttributesANSI/ISA-95.00.03-2005JWG15

inprogressN/AEnterprise-ControlSystemIntegration–

Part3:ActivityModelsofManufacturingOperationsManagementISAdraft95.00.04

DraftEnterprise-ControlSystemIntegration–

Part4:ObjectModelsandAttributesofManufacturingOperationsManagementISAdraft95.00.05

DraftInDevelopmentEnterprise-ControlSystemIntegration–

Part5:BusinesstoManufacturingTransactionsMay2,20066ISA95的企业控制系统集成标准B2MML企业制造标记语言WhywasISA-95Created? IntegrationofbusinessandmanufacturingsystemsisdifficultDifferentAutomation&ITcultures,knowledgebasesLackofconsensusandmodelstofollowforintegrationIncreaseinbusinessneedstointegratemanufacturingsiteswithbusinesssystemsBusinessdrivers:SupplychainoptimizationAssetefficiencyAgilemanufacturingAvailabletoPromise&AvailabletoProfitMay2,20067ISA95的企业控制系统集成标准B2MML企业制造标记语言WhatISA-95OffersFrameworkforintegrationprojectsSeparationofbusinessprocesses

from

manufacturing

processesFocusonfunctions,

notsystems,

organizations

orindividualsMay2,20068ISA95的企业控制系统集成标准B2MML企业制造标记语言SITEAREAAREAAREACONTINUOUSPRODUCTIONUNITDISCRETEPRODUCTIONLINEENTERPRISEISA-95Scope95.0395.01&2BATCHPROCESSCELLMay2,20069ISA95的企业控制系统集成标准B2MML企业制造标记语言PurdueReferenceModelFromthePurduemodelTheodoreJ.Williams,ThePurdueEnterpriseReferenceModel,ATechnicalGuideforCIMPlanningandImplementation,1992,ISA,ISBN1-55617-265-6DefinesthefunctionsinamanufacturingenterpriseIncludesdetailsoffunctionsinthecontroldomainDefineslevelsinamanufacturingenterpriseMay2,200610ISA95的企业控制系统集成标准B2MML企业制造标记语言PurdueReferenceModelEnterprise/ControlBoundaryMay2,200611ISA95的企业控制系统集成标准B2MML企业制造标记语言InformationofInterestFunctionsOutsidetheControlDomain(e.g.ProductionScheduling)(e.g.ProductionScheduleandProductionResults)InformationFlowsofinterestFunctionsWithintheControlDomain(e.g.EquipmentMonitoring)Enterprise/ControlSystemBoundaryFunctionsdetailedFunctionsnotdetailedDataflowsdetailedDataflowsnotdetailedMay2,200612ISA95的企业控制系统集成标准B2MML企业制造标记语言BusinessPlanning&LogisticsPlantProductionScheduling,OperationalManagement,etcManufacturingOperations&ControlDispatchingProduction,DetailedProductionScheduling,ReliabilityAssurance,...BatchControlDiscreteControlContinuousControlLevel4Level3Levels2,1,0ISA95.01Levels

InterfaceaddressedParts1&2AreaaddressedParts3&4May2,200613ISA95的企业控制系统集成标准B2MML企业制造标记语言Level3activitiestypicallydealwiththeseobjectsENTERPRISESITEAREAPRODUCTIONLINEWORKCELLPRODUCTIONUNITPROCESSCELLUNITLevel4activitiestypicallydealwiththeseobjectsLowerlevelequipmentusedinrepetitiveordiscreteproductionLowerlevelequipmentusedinbatchproductionLowerlevelequipmentusedincontinuousproductionSTORAGEZONESTORAGEMODULELowerlevelequipmentusedforstorageEquipmentHierarchyEnhancedinPart3May2,200614ISA95的企业控制系统集成标准B2MML企业制造标记语言IdentifiedInformationCategoriesManufacturingoperations&controlinformationProductionoperations,maintenanceoperations,qualityoperations,etcBusinessplanning&logisticsinformationPlantproductionscheduling,operationalmanagement,etcProductdefinitioninformation(Whatmustbe

definedtomakeaproduct)Productioncapabilityinformation(Whatresourcesareavailable)Productionscheduleinformation(Whattomakeanduse)Productionresponseinformation(Whatwasmadeandused)May2,200615ISA95的企业控制系统集成标准B2MML企业制造标记语言CategoriesofInformationProductionResponseProductionScheduleBusinessPlanning&LogisticsInformationProductionDefinitionManufacturingOperations&ControlInformationProductionCapabilityResourceAvailabilityManufacturingInstructions,Recipes,BOM,Whattomake,whentomakeit,whattouseWhatwasmadeandusedMay2,200616ISA95的企业控制系统集成标准B2MML企业制造标记语言MajorObjectModelsThreecategoriesofresourcesPersonnelEquipmentMaterial(andEnergy)Combinedresources(logicalview)ProcessSegmentsFourModels/Production-Process-ProductProductionScheduleProductionPerformanceCapabilityDefinition(bytime&bysegment)ProductDefinitionMay2,200617ISA95的企业控制系统集成标准B2MML企业制造标记语言DesignPatternsResourcesClass-InstancemodelsMajorObjectsSub-dividedintosegmentsEachsegmenthaspersonnel,equipment,material,&datacomponentsPropertiesFewstandardobjectattributesPropertiesusedtopermitcustomizationMay2,200618ISA95的企业控制系统集成标准B2MML企业制造标记语言PersonnelModelPersonPropertyPersonnelClassHasvaluesfor0..n0..n0..n0..n0..n0..n0..n1..nHasPropertiesofIstestedbyaMapstoDefinedbyRecordstheexecutionofDefinesaprocedureforobtainingaPersonPersonnelClassPropertyQualificationTestSpecificationQualificationTestResultMay2,200619ISA95的企业控制系统集成标准B2MML企业制造标记语言PersonsandPersonnelClassesSupervisorLaborerProfessionalEngineerOperatorPumpMechanicDraftsmanJoeSmith-ID#12345SallyJones-ID#12344QualificationTestQualificationTestResultsMay2,200620ISA95的企业控制系统集成标准B2MML企业制造标记语言EquipmentmodelMaintenanceWorkOrderMaybegeneratedfor0..n1..11..11..1EquipmentPropertyEquipmentCapabilityTestSpecificationHasvaluesfor0..n0..n0..n0..n0..nEquipment0..n0..n1..nHasPropertiesofIstestedbyaMapstoDefinedbyRecordstheexecutionof0..n0..nMayresultin0..1MaybemadeupofIsagainstIsmadeagainst0..n0..nDefinesaprocedureforobtainingaEquipmentCapabilityTestResultMaintenanceResponseEquipmentClassPropertyMaintenanceRequestEquipmentClassMay2,200621ISA95的企业控制系统集成标准B2MML企业制造标记语言EquipmentandClassesMixingReactorHeatingReactorHR101HR102HMR101MR101MR102MaintenanceRequestMaintenanceWorkOrderCapabilityTestCapabilityTestResultsMaxTemp=300FCapacity=5000GalShearing=TRUECapacity=3000GalMay2,200622ISA95的企业控制系统集成标准B2MML企业制造标记语言MaterialmodelMaterialSublotMaybemadeupofsublots0..n0..n0..nMaterialDefinitionPropertyQATestSpecificationMaterialDefinitionHasvaluesfor0..n0..n0..n0..n0..nMaterialLotQATestResult1..10..n1..nHasPropertiesofIstestedbyaMapstoDefinedbyRecordstheexecutionofMadeupofMaterialClassPropertyMaterialClass0..nHasPropertiesof0..nDefinesagroupingIsassociatedwithaMaymaptoDefinesaprocedureforobtainingaMaterialLotPropertyMay2,200623ISA95的企业控制系统集成标准B2MML企业制造标记语言MaterialDefinitionExampleLotHCL-50-100019pH1.0Density1.05ColorStrawPurity99.5%MaterialDefinitionMaterialDefinitionHCl50%ColorPuritypHMaterialClassHClAcidMaterialClassDensitySublotHCL-50-100019Barrel15LocationQATestSpecificationQATestResultsMay2,200624ISA95的企业控制系统集成标准B2MML企业制造标记语言ProcessSegmentModelPeopleMaterialsEquipmentSegmentsPersonnelresourcesmanagedforproductionEquipmentresourcesmanagedforproductionMaterialresourcesmanagedforproductionCollectionsofresources,usedtogetherforproduction,atthegranularityneededforbusinesslevelschedulingandcostingMay2,200625ISA95的企业控制系统集成标准B2MML企业制造标记语言ProcessSegmentModelPersonnelSegmentSpecificationEquipmentSegmentSpecificationMaterialSegmentSpecificationProcessSegmentParameterProcessSegmentHaspropertiesofHaspropertiesofHaspropertiesofIsdefinedasacollectionof0..n0..n0..n0..n0..n0..n0..nMaybemadeupof0..nPersonnelModelEquipmentModelMaterialModelCorrespondstoelementin0..n0..n0..n1..11..11..1PersonnelSegmentSpecificationPropertyEquipmentSegmentSpecificationPropertyMaterialSegmentSpecificationPropertyCorrespondstoelementinCorrespondstoelementinMay2,200626ISA95的企业控制系统集成标准B2MML企业制造标记语言ProcessSegmentsBusinessviewofproductionInventorytrackedforActiveIngredientInventorytrackedforPillsInventorytrackedforPillPacksPharmaceuticalManufacturing(3Segments)MakeActiveIngredientMakePillsPackageDosesRawMaterialsFinishedProductsKnowthroughput,resourcesandtimetomakeActiveIngredientKnowthroughput,resourcesandtimetomakePillsKnowthroughput,resourcesandtimetomakePillPacksMay2,200627ISA95的企业控制系统集成标准B2MML企业制造标记语言Production,Capability,ProductProductionScheduleProductionPerformanceWhattomakeandresourcestouseWhatwasmadeandresourcesactuallyusedProductDefinitionsWhatisavailableforuseforproductionWhatisneededtomakeaproductProductTimeCapability/CapacityMay2,200628ISA95的企业控制系统集成标准B2MML企业制造标记语言ProductionScheduleApplicationISA-95ProductionScheduleSetpoints&FlowpathsDispatchingSetupInstructionsBatchScheduleContinuousPremixBatchProductionProcessDiscretePackagingMultiplelevelsofplanning&schedulingQuarterlyMonthlyWeeklyDispatchtoProductionProductionschedulesoftenmustbesplittomultiplecontrolsystems&

multipleprocesstypesMay2,200629ISA95的企业控制系统集成标准B2MML企业制造标记语言ProductionSchedulePeopleMaterialsEquipmentSegmentsProductDefinitionsProductionScheduleMay2,200630ISA95的企业控制系统集成标准B2MML企业制造标记语言ProductionScheduleModelPersonnelRequirementEquipmentRequirementMaterialProducedRequirementPersonnelModelEquipmentModelMaterialModelCorrespondstoelementinCorrespondstoelementinCorrespondstoelementinMaycontain0..n0..n0..n0..n1..nPersonnelRequirementPropertyEquipmentRequirementPropertyMaterialProducedRequirementProperty1..n1..n1..nProductionScheduleProcessParameterMaterialConsumedRequirementCorrespondstoelementin0..nMaterialConsumedRequirementProperty1..nConsumableExpected0..nConsumableExpectedProperty1..nSegmentRequirement1..nIsmadeupofIsmadeupofIsassociatedtoeitherProductProductionRuleRequestedSegmentResponseCorrespondstoaCorrespondstoaProductionParameterProductionRequest0..nProcessSegmentProductParameterMay2,200631ISA95的企业控制系统集成标准B2MML企业制造标记语言ProductionPerformancePeopleMaterialsEquipmentSegmentsProductDefinitionsProductionScheduleProductionPerformanceMay2,200632ISA95的企业控制系统集成标准B2MML企业制造标记语言ProductionPerformanceModelPersonnelActualEquipmentActualMaterialProducedActualProductionDataPersonnelModelEquipmentModelMaterialModelCorrespondstoelementinCorrespondstoelementinCorrespondstoelementinMaycontain0..n0..n0..n0..n1..nPersonnelActualPropertyEquipmentActualPropertyMaterialProducedActualProperty1..n1..n1..nProductionPerformanceProductionResponseMaterialConsumedActualCorrespondstoelementin0..nMaterialConsumedActualProperty1..nConsumableActual0..nConsumableActualProperty1..nSegmentResponse1..nIsmadeupofIsmadeupofProcessSegmentCorrespondstoaMay2,200633ISA95的企业控制系统集成标准B2MML企业制造标记语言ISA-95FunctionalHierarchyBusinessPlanning&LogisticsPlantProductionScheduling,OperationalManagement,etcManufacturingOperations&ControlDispatchingProduction,DetailedProductionScheduling,ReliabilityAssurance,...ContinuousControlLevel4Level3Levels2,1,0Parts1,2&5

focusonthis

InterfaceDiscreteControlBatchControlParts3&4

Focuson

Manufacturing

OperationsMay2,200634ISA95的企业控制系统集成标准B2MML企业制造标记语言DatacollectionExecutionmanagementResourcemanagementDispatchingTrackingOperationsresponseDetailed

schedulingOperationsrequestDefinitionmanagementAnalysisOperationscapabilityOperationsdefinitionsISA-95Part3GenericModelMay2,200635ISA95的企业控制系统集成标准B2MML企业制造标记语言4SetsofLevel3ActivitiesAsset

ManagementQuality

ManagementInventory

ManagementProduction

ManagementdatacollectionexecutionmanagementresourcemanagementdispatchingtrackingDetailedschedulingdefinitionmanagementperformanceanalysisdatacollectionexecutionmanagementresourcemanagementdispatchingtrackingDetailedschedulingdefinitionmanagementperformanceanalysisdatacollectionexecutionmanagementresourcemanagementdispatchingtrackingDetailedschedulingdefinitionmanagementperformanceanalysisdatacollectionexecutionmanagementresourcemanagementdispatchingtrackingDetailedschedulingdefinitionmanagementperformanceanalysisMay2,200636ISA95的企业控制系统集成标准B2MML企业制造标记语言B2MML

BusinessToManufacturingMarkupLanguageMay2,200637ISA95的企业控制系统集成标准B2MML企业制造标记语言B2MMLB2MML=BusinessToManufacturingMarkupLanguageStandardsbased,vendorindependentXMLschemasbaseduponISA-95-1,-2EnablesintegrationprojectteamstouseISA-95duringanalysis&designthenuseXMLduringimplementationDevelopedandavailablefromtheWorldBatchForum,BatchML(ISA-88basedXMLschemas)alsoavailableMay2,200638ISA95的企业控制系统集成标准B2MML企业制造标记语言WBFXMLWorkingGroupWorkinggroupformedin2000DevelopXMLschemasforANSI/ISA88and95standardsVolunteerorganizationListserverdefinesmembershipOver100members–varyinglevelsofactivityB2MMLReleasesVersion1-April2002Version2-September2003Version2.01-November2003Version3–Underdevelopment,2Q2005releaseexpectedMay2,200639ISA95的企业控制系统集成标准B2MML企业制造标记语言B2MMLXMLSchemasS95EquipmentSchemaS95ProductionCapabilitySchemaS95ProductionPerformanceSchemaS95ProcessSegmentSchemaS95MaintenanceSchemaS95PersonnelSchemaS95ProductDefinitionSchemaS95MaterialSchemaS95ProductionScheduleSchemaS95CommonSchemaMay2,200640ISA95的企业控制系统集成标准B2MML企业制造标记语言EquipmentClassPropertyEquipmentPropertyEquipmentCapabilityTestSpecificationEquipmentClassHasvaluesfor0..n0..n0..n0..n0..nEquipmentEquipmentCapabilityTestResult0..n0..n1..nHaspropertiesofIstestedbyaMapstoDefinedbyRecordstheexecutionof0..nMaybemadeupofDefinesaprocedureforobtainingaInformationAboutEquipmentClassesInformationAboutEquipmentInformationAboutCapabilityTestsEquipmentModel

May2,200641ISA95的企业控制系统集成标准B2MML企业制造标记语言EquipmentSchemaMay2,200642ISA95的企业控制系统集成标准B2MML企业制造标记语言EquipmentPropertiesMay2,200643ISA95的企业控制系统集成标准B2MML企业制造标记语言ProductionScheduleISA95definesaProductionScheduleasacollectionofProductionRequests,soitisacontainerobjectDefinesthe“Location”(thescopeoftheschedule–ie.“Area54”)“EquipmentElementLevelisahold-overfrompreviousversionsandisnolongerneeded)DefinesthestartandendtimeforthescheduleBasicallythetimescopetheschedulecoversMay2,200644ISA95的企业控制系统集成标准B2MML企业制造标记语言ProductionPerformanceMayCorrespondtoaPersonnelActualEquipmentActualMaterial

ProducedActualProductionDataPersonnelModelEquipmentModelMaterialModelCorrespondstoelementin(seeFigure1)Correspondstoelementin(seeFigure1)Correspondstoelementin(seeFigure1)Maycontain0..n0..n0..n0..n1..nPersonnelActualPropertyEquipmentActualPropertyMaterialProducedActualProperty1..n1..n1..nProductionPerformanceProductionResponseMaterial

ConsumedActualCorrespondstoelementin(seeFigure1)0..nMaterialConsumedActualProperty1..nConsumableActual0..nConsumableActualProperty1..nSegmentResponse1..nIsmadeupofIsmadeupofProcessSegmentCorrespondstoa0..n1..10..n1..10..n1..10..n1..1ProductProductionRuleProductionPerformanceIDStart&EndTimeProductionResponseIDStart&EndTimeSegmentResponseIDStart&EndTimeProductionDataPersonnelActualEquipmentActualMaterialProducedActualMaterialConsumedActualConsumableActualSegmentResponseMay2,200645ISA95的企业控制系统集成标准B2MML企业制造标记语言ISA-95Part5

Transactions

UseofOAGVerb-NounStructureMay2,200646ISA95的企业控制系统集成标准B2MML企业制造标记语言InformationProviderInformationUserGETSHOWLocalprocessingGETEquipmentApplicationIdentificationAreaDataAreaVERB=GETNoun=EquipmentID=“ABC”SHOWEquipmentApplicationIdentificationAreaDataAreaVERB=SHOWNoun=EquipmentID=“ABC”Description=“Simpleequipment”EquipmentPropertyID=“Throughput”Value=200PPMDescription=“Throughputaspartsperminute”…Get/ShowEquipmentMay2,200647ISA95的企业控制系统集成标准B2MML企业制造标记语言ProductionPlanning&SchedulingScenarioLevel4PLMLevel3ProductDefinitionManagementLevel4ProductionPlanning&CapacityAnalysisLevel4InventoryMgtLevel3ProductionResourceMgtLevel3DetailedSchedulingLevel3ProductionTrackingSHOWProductDefinitionGETProductDefinitionPROCESSProductionCapabilityPROCESSProductionScheduleCommunicationwithinLevels3or4arenotshownsincetheyarenotinthescopeofISA-95Parts1and2PROCESSProductionPerformancePROCESSMaterialSubLotLevel4AssetMgtSHOWEquipmentGETEquipmentMay2,200648ISA95的企业控制系统集成标准B2MML企业制造标记语言OAGIS9.0Nouns(RedareP2BRelated)ActualLedgerEmployeeWorkScheduleMoveWIPReceiveDeliveryAllocateResourceEmployeeWorkTimeOnlineOrderReceiveItemBODEngineeringChangeOrderOnlineSessionRecoverWIPBOMEngineeringWorkDocumentOperationRequireProductBudgetLedgerFieldOpportunityRequisitionCarrierRouteInspectDeliveryPartyMasterRFQCatalogInventoryBalancePayableRiskControlLibraryChartOfAccountsInventoryConsumptionPaymentStatusRoutingConfirmWIPInventoryCountPaymentStatusISTSalesLeadCostingActivityInvoicePersonnelSalesOrderCreditInvoiceLedgerEntryPickListSequenceScheduleCreditStatusIssueInventoryPlanningScheduleShipmentCreditTransferItemMasterPriceListShipmentScheduleCreditTransferISTJournalEntryProductAvailabilityShipmentUnitCurrencyExchangeRateLocationProductionOrderSplitWIPCustomerPartyMasterLocationServiceProjectAccountingSupplierPartyMasterDebitTransferMaintenanceOrderProjectMasterUOMGroupDebitTransferISTMatchDocumentPurchaseOrderWIPStatusDispatchListMergeWIPQuoteActualLedgerMoveInventoryReceivableNounslistedasof2005-06thatarenotinOAGIS9.0:AllocateProduct,ProductRequirement,ReceiveInventory,May2,200649ISA95的企业控制系统集成标准B2MML企业制造标记语言ISA-95Objects&Nouns(?)ConsumableActualPropertyMaintenanceResponse

MaterialSpecificationPropertyProcessSegmentParameterConsumableActualMaintenanceWorkOrder

MaterialSpecificationProcessSegmentConsumableExpectedPropertyManufacturingBillMaterialSublotPropertyProductDefinitionConsumableExpectedMaterialCapabilityPropertyMaterialSublotProductParameterEquipment

MaterialCapabilityPersonPropertyProductSegmentDependencyEquipmentActualPropertyMaterialClassPropertyP